Advances in the Development of Novel Cobalt Fischer−Tropsch Catalysts for Synthesis of Long-Chain Hydrocarbons and Clean Fuels

Understanding the effect of cobalt particle size on Fischer-Tropsch synthesis: surface species and mechanistic studies by SSITKA and kinetic isotope effect

Co/γ-Al(2)O(3) catalysts with particle sizes in the range of 4-15 nm were investigated by isothermal hydrogenation (IH), temperature programmed hydrogenation (TPH), and steady-state isotopic transient kinetic analysis (SSITKA). Kinetic isotope effect experiments were used to probe possible mechanisms on Co/γ-Al(2)O(3) with different particle size. It was found that CO dissociated on Co/γ-Al(2)O(3) catalysts at 210 °C. The total amount of CO(2) formed following the dissociation depends on the cobalt crystal size. O-Co binding energy was found to be highly dependent on the Co metal particle size, whereas similar C-Co binding energy was found on catalysts with different Co particle size. Very strongly bonded carbon and oxygen surface species increased with decreasing particle size and acted as site blocking species in the methanation reaction. SSITKA experiments showed that the intrinsic activity (1/τ(CH(x))) remained constant as the particle size increased from 4 to 15 nm. The number of surface intermediates (N(CH(x))) increased with increasing particle size. The apparent activation energies were found similar for these catalysts, about 85 kJ/mol. D(2)-H(2) switches further confirmed that the particle size did not change the kinetically relevant steps in the reaction. The reactivity of the active sites on the 4 nm particles was the same as those on the 8, 11, and 15 nm particles, and only the number of total available surface active sites was less on the 4 nm particles than on the others.

Ultrasound and microwave assisted synthesis of high loading Fe-supported Fischer-Tropsch catalysts

Supported iron-based Fischer-Tropsch (FT) catalysts with high loading of active metal have been prepared using both traditional and innovative methods. In these latter the impregnation of silica support has been performed by adding a step involving an ultrasound (US) or a microwave (MW) treatment to improve the metal deposition and to increase the catalyst activity. FT results have indicated the catalysts prepared by US as the most efficient, particularly when sonication is performed in argon atmosphere. MW prepared samples have given results very similar to those obtained with the traditional method. In order to explain the different catalytic activity, all the samples have been characterized by BET, TPR, SEM, TEM, XRD and micro-Raman analyses.

Oxidation reactions on neutral cobalt oxide clusters: experimental and theoretical studies

Reactions of neutral cobalt oxide clusters (Co(m)O(n), m = 3-9, n = 3-13) with CO, NO, C(2)H(2), and C(2)H(4) in a fast flow reactor are investigated by time of flight mass spectrometry employing 118 nm (10.5 eV) single photon ionization. Strong cluster size dependent behavior is observed for all the oxidation reactions; the Co(3)O(4) cluster has the highest reactivity for reactions with CO and NO. Cluster reactivity is also highly correlated with either one or more following factors: cluster size, Co(iii) concentration, the number of the cobalt atoms with high oxidation states, and the presence of an oxygen molecular moiety (an O-O bond) in the Co(m)O(n) clusters. The experimental cluster observations are in good agreement with condensed phase Co(3)O(4) behavior. Density functional theory calculations at the BPW91/TZVP level are carried out to explore the geometric and electronic structures of the Co(3)O(4) cluster, reaction intermediates, transition states, as well as reaction mechanisms. CO, NO, C(2)H(2), and C(2)H(4) are predicted to be adsorbed on the Co(ii) site, and react with one of the parallel bridge oxygen atoms between two Co(iii) atoms in the Co(3)O(4) cluster. Oxidation reactions with CO, NO, and C(2)H(2) on the Co(3)O(4) cluster are estimated as thermodynamically favorable and overall barrierless processes at room temperature. The oxidation reaction with C(2)H(4) is predicted to have a very small overall barrier (<0.23 eV). The oxygen bridge between two Co(iii) sites in the Co(3)O(4) cluster is responsible for the oxidation reactions with CO, NO, C(2)H(2), and C(2)H(4). Based on the gas phase experimental and theoretical cluster studies, a catalytic cycle for these oxidation reactions on a condensed phase cobalt oxide catalyst is proposed.