Microalgae harvesting techniques: A review

Separation of Ultra-High-Density Cell Suspension via Elasto-Inertial Microfluidics

Separation of high-density suspension particles at high throughput is crucial for many chemical, biomedical, and environmental applications. In this study, elasto-inertial microfluidics is used to manipulate ultra-high-density cells to achieve stable equilibrium positions in microchannels, aided by the inherent viscoelasticity of high-density cell suspension. It is demonstrated that ultra-high-density Chinese hamster ovary cell suspension (>26 packed cell volume% (PCV%), >95 million cells mL^-1 ) can be focused at distinct lateral equilibrium positions under high-flow-rate conditions (up to 10 mL min^-1 ). The effect of flow rates, channel dimensions, and cell densities on this unique focusing behavior is studied. Cell clarification is further demonstrated using this phenomenon, from 29.7 PCV% (108.1 million cells mL^-1 ) to 8.3 PCV% (33.2 million cells mL^-1 ) with overall 72.1% reduction efficiency and 10 mL min^-1 processing rate. This work explores an extreme case of elasto-inertial particle focusing where ultra-high-density culture suspension is efficiently manipulated at high throughput. This result opens up new opportunities for practical applications of high-particle-density suspension manipulation.

Enhancement of Lipid Productivity and Self-flocculation by Cocultivating Monoraphidium sp. FXY-10 and Heveochlorella sp. Yu Under Mixotrophic Mode

To maintain high microalgae lipid productivity and flocculation efficiency simultaneously and reduce the production cost of microalgae lipids, Monoraphidium sp. FXY-10 with high lipid-producing capacity and Heveochlorella sp. Yu with strong self-flocculation ability were cocultivated and studied. Cocultivated microalgae lipid productivity and flocculation efficiency were increased to 203.8 mg L-1 day-1 and 70.55%, respectively, which is potentially related to the excessive competitive depletion of nitrogen sources and the upregulation of correlative key genes in lipid anabolic metabolism. Under cocultivation conditions, microalgae cells could enter the stationary phase 2 days earlier than that under monocultivation conditions, thus reducing the culture time. Relative expression of the accD, ME, and rbcL genes was upregulated to varying degrees, and the enzyme activities of ACCase, ME, and RuBisCO were also significantly increased compared with those in monocultivation. Moreover, fatty acid composition showed that microalgae lipids in cocultivation exhibited potential as a feedstock for biodiesel.

Potential of the Red Alga Dixoniella grisea for the Production of Additives for Lubricants

There is an increasing interest in algae-based raw materials for medical, cosmetic or nutraceutical applications. Additionally, the high diversity of physicochemical properties of the different algal metabolites proposes these substances from microalgae as possible additives in the chemical industry. Among the wide range of natural products from red microalgae, research has mainly focused on extracellular polymers for additive use, while this study also considers the cellular components. The aim of the present study is to analytically characterize the extra- and intracellular molecular composition from the red microalga Dixoniella grisea and to evaluate its potential for being used in the tribological industry. D. grisea samples, fractionated into extracellular polymers (EPS), cells and medium, were examined for their molecular composition. This alga produces a highly viscous polymer, mainly composed of polysaccharides and proteins, being secreted into the culture medium. The EPS and biomass significantly differed in their molecular composition, indicating that they might be used for different bio-additive products. We also show that polysaccharides and proteins were the major chemical compounds in EPS, whereas the content of lipids depended on the separation protocol and the resulting product. Still, they did not represent a major group and were thus classified as a potential valuable side-product. Lyophilized algal fractions obtained from D. grisea were found to be not toxic when EPS were not included. Upon implementation of EPS as a commercial product, further assessment on the environmental toxicity to enchytraeids and other soil organisms is required. Our results provide a possible direction for developing a process to gain an environmentally friendly bio-additive for application in the tribological industry based on a biorefinery approach.

Harvesting microalgae using ozone-air flotation for recovery of biomass, lipids, carbohydrates, and proteins

The objective of this research was to study a novel ozone-air flotation microalgae harvesting method and evaluate its effect on the recovery of biomass and biocomponents (lipids, carbohydrates, proteins). Best processing conditions were established using a response surface methodology (RSM). Microalgae separation and biocomponent recovery were evaluated according to changes in gas concentration (13, 18 and 25 mgO₃/L), ozone dose (0.04, 0.09 and 0.16 mg O₃/mg biomass) and airflow rate (0.5, 1.0 and 1.5 L/min). More than 95% of the biomass was recovered from wastewater at an ozone-air combination of 0.09 mgO₃/mg biomass and 1.5 L air/min. Using ozone-air represented a reduction of 59% in the ozone dose compared to the flotation process solely using ozone (0.22 mgO₃/mg biomass). In addition, there was an improved yield in the recovery of all microalgae biocomponents. A maximum yield of 0.18 mg lipids/mg biomass was achieved at: 0.16 mg O₃/mg biomass, 25 mg gas O₃/L and 1.5 L air/min. In conclusion, combining the use of ozone-air for separation of microalgae reduces ozone requirement and enhances lipids and proteins post-extraction.

Anaerobic digestion and agronomic applications of microalgae for its sustainable valorization

Microalgae are considered potential candidates in biorefinery processes, and due to their biochemical properties, they can be used in the production of biofuels such as biogas, as well as for bioremediation of liquid effluents. The objective of this review is to study the current status of microalgae anaerobic digestion and agricultural uses (as bio-stimulants and biofertilizers), starting from microalgae cultivation. Indeed, the efficiency of these processes necessarily depends on the evaluation of different biotic and abiotic factors that affect the growth of microalgae. However, the adaptation and the optimization of process parameters on a large scale is also limited by energy and economic constraints. Moreover, the integration of biogas production processes with microalgae cultivation allows a nutrients and CO2 virtuous loop, thus promoting the sustainability of the process. Finally, this paper provides a general overview of biogas and biofertilizers production combination, as well as the related challenges and recommended future research perspectives to complement the gap in the literature.

Membrane-Based Harvesting Processes for Microalgae and Their Valuable-Related Molecules: A Review

The interest in microalgae production deals with its role as the third generation of feedstock to recover renewable energy. Today, there is a need to analyze the ultimate research and advances in recovering the microalgae biomass from the culture medium. Therefore, this review brings the current research developments (over the last three years) in the field of harvesting microalgae using membrane-based technologies (including microfiltration, ultrafiltration and forward osmosis). Initially, the principles of membrane technologies are given to outline the main parameters influencing their operation. The main strategies adopted by the research community for the harvesting of microalgae using membranes are subsequently addressed, paying particular attention to the novel achievements made for improving filtration performance and alleviating fouling. Moreover, this contribution also gives an overview of the advantages of applying membrane technologies for the efficient extraction of the high added-value compounds in microalgae cells, such as lipids, proteins and carbohydrates, which together with the production of renewable biofuels could boost the development of more sustainable and cost-effective microalgae biorefineries.

Ultra low-pressure filtration system for energy efficient microalgae filtration

Microalgae-based products have gained growing interest leading to an increase in large-scale cultivation. However, the high energy associated with microalgae harvesting becomes one of the bottlenecks. This study evaluated an energy-efficient microalga harvesting via ultra-low-pressure membrane (ULPM) filtration (<20 kPa) in combination with aeration. ULPM offered various benefits especially in terms of reducing the energy consumption due to it operated under low transmembrane pressure (TMP). High TMP often associated with high pumping energy hence would increase the amount of energy consumed. In addition, membrane with high TMP would severely affect by membrane compaction. Results showed that membrane compaction leads to up to 66 % clean water permeability loss when increasing the TMP from 2.5 to 19 kPa. The Chlorella vulgaris broth permeabilities decreased from 1660 and 1250 to 296 and 251 L/m²hrbar for corresponding TMPs for system with and without aeration, respectively. However, it was found that membrane fouling was more vulnerable at low TMP due to poor foulant scouring from a low crossflow velocity in which up to 56 % of permeability losses were observed. Membrane fouling is the biggest drawback of membrane system as it would reduce the membrane performance. In this study, aeration was introduced as membrane fouling control to scour-off the foulant from membrane surface and pores. In terms of energy consumption, it was observed that the specific energy consumption for the ULPM were very low of up to 4.4 × 10^-3 kWh/m³. Overall, combination of low TMP with aeration offers lowest energy input.

Lipids from Microalgae for Cosmetic Applications

In recent years, there has been considerable interest in using microalgal lipids in the food, chemical, pharmaceutical, and cosmetic industries. Several microalgal species can accumulate appreciable lipid quantities and therefore are characterized as oleaginous. In cosmetic formulations, lipids and their derivatives are one of the main ingredients. Different lipid classes are great moisturizing, emollient, and softening agents, work as surfactants and emulsifiers, give consistence to products, are color and fragrance carriers, act as preservatives to maintain products integrity, and can be part of the molecules delivery system. In the past, chemicals have been widely used but today’s market and customers’ demands are oriented towards natural products. Microalgae are an extraordinary source of lipids and other many bioactive molecules. Scientists’ attention to microalgae cultivation for their industrial application is increasing. For the high costs associated, commercialization of microalgae and their products is still not very widespread. The possibility to use biomass for various industrial purposes could make microalgae more economically competitive.

Self-flocculation of enriched mixed microalgae culture in a sequencing batch reactor

Microalgae-based biodiesel has gained widespread interest as an alternative energy source. Low-cost microalgae harvesting technologies are important for economically feasible biodiesel production. This study investigated, for the first time, the impact of adaptation period and height to diameter (H/D) ratio of a reactor on the growth and self-flocculation of microalgae, without the addition of bacteria. Six reactors were grouped into three sets of experiments, and each reactor was operated for 30 days at similar operating conditions (volume exchange ratio = 25% and settling time = 30 min). In set 1, two 8-L reactors, H5a (H/D ratio: 5) and H8a (H/D ratio: 8), were operated under batch operation. In set 2, reactors H5b and H8b were operated as sequential batch reactors (SBRs) without an adaptation period. In set 3, the reactors H5c and H8c were operated as SBRs with an adaptation period. The findings showed a threefold improvement in biomass productivity for the higher H/D ratio (H8c) and a reduction in biomass loss for microalgae. The H8c reactor exhibited 95% settling efficiency within 5 days, in comparison to 30 days for the H5c reactor. This study demonstrated that a higher H/D ratio and the introduction of an adaptation period in SBR operation positively influences growth and self-flocculation of enriched mixed microalgae culture.

Microalgal bio-flocculation: present scenario and prospects for commercialization

The need for sustainable production of renewable biofuel has been a global concern in the recent times. Overcoming the tailbacks of the first- and second-generation biofuels, third-generation biofuel using microalgae as feedstock has emerged as a plausible alternative. It has an added advantage of preventing any greenhouse gas (GHG) emissions with simultaneous carbon dioxide sequestration. Dewatering of microalgal culture is one of the many concerns regarding industrial-scale biofuel production. The small size of microalgae and dilute nature of its growth cultures creates huge operational cost during biomass separation, limiting economic feasibility of algae-based fuels. Considering the recovery efficiency, operation economics, technological feasibility and cost-effectiveness, bio-flocculation is a promising method of harvesting. Moreover, advantage of bio-flocculation over other conventional methods is that it does not incur the addition of any external chemical flocculants. This article reviews the current status of bio-flocculation technique for harvesting microalgae at industrial scale. The various microbial strains that can be prospective bioflocculants have been reviewed along with its application and advantages over chemical flocculants. Also, this article proposes that the primary focus of an appropriate harvesting technique should depend on the final utilization of the harvested biomass. This review article attempts to bring forth the beneficial aspects of microbial aided microalgal harvesting with a special attention on genetically modified self-flocculation microalgae.

Evaluation of natural flocculant efficiency in the harvest of microalgae Monoraphidium contortum

This study assesses two parameters that can result in high efficiency in the recovery of the microalgae Monoraphidium contortum. The significant contribution of this paper is to test different coagulants in different conditions of concentration in the coagulation and flocculation processes followed by sedimentation to evidence the best coagulant and the best condition for harvesting of Monoraphidium contortum biomass. So the proposed methodology aimed to perform preliminary tests using a tannin-based cationic coagulant (TANFLOC SG®), FeCl2, and Al2 (SO4)3, where they were performed at concentrations of 0, 20, 40, 60, 80, and 100 mg L−1 at a fast mixing speed of 400 RPM. The tests determined 20 mg L−1 of Tanfloc SG® as the most efficient turbidity reduction in the preliminary test. The obtained results were used to construct a non-factorial central composite planning. Therefore, after a design of experiments, the study outcome shows the best turbidity removal range from the main tests came at 35 mg L−1 and 550 RPM of fast mixing speed.

One-step removal of harmful algal blooms by dual-functional flocculant based on self-branched chitosan integrated with flotation function

Harmful algal blooms induce severe environmental problems. It is challenging to remove algae by the current available treatments involving complicate process and costly instruments. Here, we developed a CaO₂@PEG-loaded water-soluble self-branched chitosan (CP-SBC) system, which can remove algae from water in one-step without additional instrumentation. This approach utilizes a novel flocculant (self-branched chitosan) integrated with flotation function (induced by CaO₂@PEG). CP-SBC exhibited better flocculation performance than commercial flocculants, which is attributed to the enhanced bridging and sweeping effect of branched chitosan. CP-SBC demonstrated outstanding biocompatibility, which was verified by zebrafish test and algae activity test. CaO₂@PEG-loaded self-branched chitosan can serve as an "Air flotation system" to spontaneous float the flocs after flocculation by sustainably released O₂. Furthermore, CP-SBC can improve water quality through minimizing dissolved oxygen depletion and reducing total phosphorus concentrations.

Microalgal Cell Biofactory-Therapeutic, Nutraceutical and Functional Food Applications

Microalgae are multifaceted photosynthetic microorganisms with emerging business potential. They are present ubiquitously in terrestrial and aquatic environments with rich species diversity and are capable of producing significant biomass. Traditionally, microalgal biomass is being used as food and feed in many countries around the globe. The production of microalgal-based bioactive compounds at an industrial scale through biotechnological interventions is gaining interest more recently. The present review provides a detailed overview of the key algal metabolites, which plays a crucial role in nutraceutical, functional foods, and animal/aquaculture feed industries. Bioactive compounds of microalgae known to exhibit antioxidant, antimicrobial, antitumor, and immunomodulatory effects were comprehensively reviewed. The potential microalgal species and biological extracts against human pathogens were also discussed. Further, current technologies involved in upstream and downstream bioprocessing including cultivation, harvesting, and cell disruption were documented. Establishing microalgae as an alternative supplement would complement the sustainable and environmental requirements in the framework of human health and well-being.

Recent advances in thermochemical methods for the conversion of algal biomass to energy

Thermochemical techniques are being operated for the complete conversion of diverse biomasses to biofuels. Among the feedstocks used for thermochemical processes, algae are the promising biomass sources owing to their advantages over other feedstocks such as biomass productivity, renewability and sustainability. Due to several advantages, algal biomass is considered as a source for third generation biofuel. This review work aims to provide a state-of-the-art on the most commonly used thermochemical methods namely torrefaction, pyrolysis, and gasification processes. Furthermore, the production of biofuels from algal biomass was comprehensively articulated. Different algal strains used in thermochemical techniques and their conditions of operation were compared and discussed. The yield and quality of solid (char), liquid (bio-oil) and gaseous (syngas) products obtained through thermochemical methods were reviewed and analysed to understand the efficacy of each technique. End product percentage, quality and advantages of the torrefaction, pyrolysis, and gasification were summarized. It is found that the biofuel produced from the torrefaction process was easy to store and deliver and had higher utilization efficiency. Among the existing thermochemical methods, the pyrolysis process was widely used for the complete conversion of algal biomass to bio-oil or char. This study also revealed that the gasification (supercritical) method was the most energy efficient process for conversion of wet algal biomass. The reactor used in the thermochemical process and its subprocess was also highlighted. This study revealed that the fixed bed reactor was suitable for small scale production whereas the fluidized bed reactor could be scaled up for industrial production. In addition to that environmental impacts of the products were also spotlighted. Finally, the perspectives and challenges of algal biomass to bioenergy conversion were addressed.

Recycling industrial wastewater for improved carbohydrate-rich biomass production in a semi-continuous photobioreactor: Effect of hydraulic retention time

This study aimed to investigate a mixed microalgae culture's capacity to simultaneously remove nutrients and organic matter from industrial effluents while producing carbohydrate-rich biomass. A culture initially dominated by filamentous cyanobacteria Geitlerinema sp. was inoculated in a lab-scale stirred tank photobioreactor, operating at 10, 8, and 6 days hydraulic retention time (HRT). The results show that different HRT led to different inorganic carbon profiles and N:P ratios in the culture, influencing microbial changes, and carbohydrate content. Hence, higher N-NH₄⁺ removal efficiencies were obtained at HRT of 10 d and decreased with decreasing HRT. Whereas, complete depletion of P-PO₄^3- was achieved only at HRT of 8 d and 6 d. Also, the highest COD removal efficiency (60%) was achieved at 6 d of HRT. The maximum accumulation of carbohydrates was achieved at HRT of 8 d, which presented an N:P ratio of 22:1 and carbon availability, recording a constant carbohydrate content of 57% without any additional carbon source. Furthermore, this operational condition reached the best biomass production of 0.033 g L^-1d^-1 of easy-settling cyanobacteria dominated culture. According to the results, this process presents an alternative to recycling industrial effluents and, at the same time, grow valuable biomass, closing a loop for sustainable economy.

Prospects of Microalgae for Biomaterial Production and Environmental Applications at Biorefineries

Microalgae are increasingly viewed as renewable biological resources for a wide range of chemical compounds that can be used as or transformed into biomaterials through biorefining to foster the bioeconomy of the future. Besides the well-established biofuel potential of microalgae, key microalgal bioactive compounds, such as lipids, proteins, polysaccharides, pigments, vitamins, and polyphenols, possess a wide range of biomedical and nutritional attributes. Hence, microalgae can find value-added applications in the nutraceutical, pharmaceutical, cosmetics, personal care, animal food, and agricultural industries. Microalgal biomass can be processed into biomaterials for use in dyes, paints, bioplastics, biopolymers, and nanoparticles, or as hydrochar and biochar in solid fuel cells and soil amendments. Equally important is the use of microalgae in environmental applications, where they can serve in heavy metal bioremediation, wastewater treatment, and carbon sequestration thanks to their nutrient uptake and adsorptive properties. The present article provides a comprehensive review of microalgae specifically focused on biomaterial production and environmental applications in an effort to assess their current status and spur further deployment into the commercial arena.

Harvesting Porphyridium purpureum using polyacrylamide polymers and alkaline bases and their impact on biomass quality

This study aims to examine the flocculation efficiency of Porphyridium purpureum (i.e. a red marine microalga with high content of pigments and fatty acids) grown in seawater medium using polyacrylamide polymers and alkaline flocculation. Polymers Flopam™ and FO3801 achieved the highest flocculation efficiency of over 99% at the optimal dose of 21 mg per g of dry biomass through charge neutralisation and bridging mechanism. The addition of sodium hydroxide, potassium hydroxide, and sodium carbonate also achieved flocculation efficiency of 98 and 91%, respectively, but high doses were required (i.e. > 500 mg per g of dry biomass). Calcium hydroxide was not as effective and could only achieve 75% flocculation efficiency. Precipitation of magnesium hydroxide was identified as the major cause of hydroxide-induced flocculation. On the other hand, sodium carbonate addition induced flocculation via both magnesium and calcium carbonate co-precipitation. The large mass of precipitates caused a sweeping effect and enmeshed the microalgal cells to trigger sedimentation. Cell membrane integrity analysis of flocculated P. purpureum indicated that polyacrylamide polymers led to significant compromised cells (i.e. 96%), compared to the alkaline bases (70-96% compromised cells). These results appear to be the first to demonstrate the high efficiency of polyacrylamide polymer and alkaline flocculation of P. purpureum but at the expense of the biomass quality.

Microfluidics for microalgal biotechnology

Microalgae have expanded their roles as renewable and sustainable feedstocks for biofuel, smart nutrition, biopharmaceutical, cosmeceutical, biosensing, and space technologies. They accumulate valuable biochemical compounds from protein, carbohydrate, and lipid groups, including pigments and carotenoids. Microalgal biomass, which can be adopted for multivalorization under biorefinery settings, allows not only the production of various biofuels but also other value-added biotechnological products. However, state-of-the-art technologies are required to optimize yield, quality, and the economical aspects of both upstream and downstream processes. As such, the need to use microfluidic-based devices for both fundamental research and industrial applications of microalgae, arises due to their microscale sizes and dilute cultures. Microfluidics-based devices are superior to their competitors through their ability to perform multiple functions such as sorting and analyzing small amounts of samples (nanoliter to picoliter) with higher sensitivities. Here, we review emerging applications of microfluidic technologies on microalgal processes in cell sorting, cultivation, harvesting, and applications in biofuels, biosensing, drug delivery, and nutrition.

Valorization of microalgal biomass for biohydrogen generation: A review

Third generation biomass, i.e. microalgae, has emerged as a promising alternative to first and second generation biomass for biohydrogen production. However, its utilization is still low at present, due to several reasons including the strong and rigidity of the microalgal cell wall that limit the hydrolysis efficiency during dark fermentation (DF) and photofermentation (PF) processes. To improve the utilization efficiency of microalgal biomass, it is crucial that important aspects related to the production of the biomass and the following processes are elaborated. Thus, this article provides detailed overview of algal strains, cultivation, and harvesting. It also presents recent research and detailed information on microalgal biomass pretreatment, and biohydrogen production through DF, PF, and co-digestion of microalgal biomass with organic materials. Furthermore, factors affecting fermentation processes performance and the use of molecular techniques in biohydrogen production are presented. This review also discusses challenges and future prospects towards biohydrogen production from microalgal biomass.

Wastewater based microalgal biorefinery for bioenergy production: Progress and challenges

Treatment of industrial and domestic wastewater is very important to protect downstream users from health risks and meet the freshwater demand of the ever-increasing world population. Different types of wastewater (textile, dairy, pharmaceutical, swine, municipal, etc.) vary in composition and require different treatment strategies. Wastewater management and treatment is an expensive process; hence, it is important to integrate relevant technology into this process to make it more feasible and cost-effective. Wastewater treatment using microalgae-based technology could be a global solution for resource recovery from wastewater and to provide affordable feedstock for bioenergy (biodiesel, biohydrogen, bio-alcohol, methane, and bioelectricity) production. Various microalgal cultivation systems (open or closed photobioreactors), turf scrubber, and hybrid systems have been developed. Although many algal biomass harvesting methods (physical, chemical, biological, and electromagnetic) have been reported, it is still an expensive process. In this review article, resource recovery from wastewater using algal cultivation, biomass harvesting, and various technologies applied in converting algal biomass into bioenergy, along with the various challenges that are encountered are discussed in brief.

Effective lipid extraction from undewatered microalgae liquid using subcritical dimethyl ether

BACKGROUND

Recent studies of lipid extraction from microalgae have focused primarily on dewatered or dried samples, and the processes are simple with high lipid yield. Yet, the dewatering with drying step is energy intensive, which makes the energy input during the lipid production more than energy output from obtained lipid. Thus, exploring an extraction technique for just a thickened sample without the dewatering, drying and auxiliary operation (such as cell disruption) is very significant. Whereas lipid extraction from the thickened microalgae is complicated by the high water content involved, and traditional solvent, hence, cannot work well. Dimethyl ether (DME), a green solvent, featuring a high affinity for both water and organic compounds with an ability to penetrate the cell walls has the potential to achieve this goal.

RESULTS

This study investigated an energy-saving method for lipid extraction using DME as the solvent with an entrainer solution (ethanol and acetone) for flocculation-thickened microalgae. Extraction efficiency was evaluated in terms of extraction time, DME dosage, entrainer dosage, and ethanol:acetone ratio. Optimal extraction occurred after 30 min using 4.2 mL DME per 1 mL microalgae, with an entrainer dosage of 8% at 1:2 ethanol:acetone. Raw lipid yields and its lipid component (represented by fatty acid methyl ester) contents were compared against those of common extraction methods (Bligh and Dryer, and Soxhlet). Thermal gravimetry/differential thermal analysis, Fourier-transform infrared spectroscopy, and C/H/N elemental analyses were used to examine differences in lipids extracted using each of the evaluated methods. Considering influence of trace metals on biodiesel utilization, inductively coupled plasma mass spectrometry and inductively coupled plasma atomic emission spectroscopy analyses were used to quantify trace metals in the extracted raw lipids, which revealed relatively high concentrations of Mg, Na, K, and Fe.

CONCLUSIONS

Our DME-based method recovered 26.4% of total raw lipids and 54.4% of total fatty acid methyl esters at first extraction with remnants being recovered by a 2nd extraction. In additional, the DME-based approach was more economical than other methods, because it enabled simultaneous dewatering with lipid extraction and no cell disruption was required. The trace metals of raw lipids indicated a purification demand in subsequent refining process.

Simultaneous harvesting and extracellular polymeric substances extrusion of microalgae using surfactant: Promoting surfactant-assisted flocculation through pH adjustment

In this research, the use of four different types of surfactants on biomass harvesting and extracellular polymeric substances (EPS) extrusion of Chlorella sorokiniana sp was investigated. The synergy between cationic surfactants and pH was tested to improve flocculation efficiency through the combined mechanism of charge neutralization, bridging and sweeping. Zeta potential and microscopic images were used to gain mechanistic understanding. The harvesting efficacy correlated positively with the biomass zeta potential and the surfactants alkyl-chain length; i.e., CTAB (88%) > DTAB (66%) > triton X-100 (41%) > SDS (11%). When the pH increased from 8 to 12, the harvesting efficiency was improved 12% and 39% for CTAB and DTAB, respectively. More interestingly, pH adjustment dramatically reduced the optimal dosages of CTAB and DTAB from 400 to 50 and 1000 to 300 mg/L, respectively. All selected surfactants could successfully release high value components of EPS such as protein and polysaccharide.

Nanoscale Evidence Unravels Microalgae Flocculation Mechanism Induced by Chitosan

Microalgae are a promising resource for biofuel production, although their industrial use is limited by the lack of effective harvesting techniques. Flocculation consists in the aggregation and adhesion of cells into flocs that can be more easily removed from water than individual cells. Although it is an efficient harvesting technique, contamination is a major issue as chemical flocculants are often used. An alternative is to use natural biopolymers flocculants such as chitosan. Chitosan is a biobased nontoxic polymer that has been effectively used to harvest Chlorella vulgaris cells at a pH lower than its pK_a (6.5). While the reported flocculation mechanism is said to rely on electrostatic interactions between chitosan and the negative cell surface, no molecular evidence has yet confirmed this mechanism. In this study, we performed force spectroscopy atomic force microscopy (AFM) experiments to probe the interactions between C. vulgaris cells and chitosan at the molecular scale to decipher its flocculation mechanism. Our results showed that at pH 6, chitosan interacts with C. vulgaris cell wall through biological interactions rather than electrostatic interactions. These observations were confirmed by comparing the data with cationically modified cellulose nanocrystals, for which the flocculation mechanism, relying on an electrostatic patch mechanism, has already been described for C. vulgaris. Further AFM experiments also showed that a different mechanism was at play at higher pH, based on chitosan precipitation. Thus, this AFM-based approach highlights the complexity of chitosan-induced flocculation mechanisms for C. vulgaris.

Innovative microalgae biomass harvesting methods: Technical feasibility and life cycle analysis

In order to ease one of the main challenges of biomass production in wastewater, the harvest stage, this study proposes as main innovations: the comparison of technical and environmental performance of different methods of harvesting biomass which have not been addressed in the literature and the projection of an optimal environmental scenario for biomass harvesting. For this, three harvesting methods were evaluated and compared, namely the gravitational sedimentation (GS) via settling tank, coagulation with tannin followed by gravitational sedimentation (TC/GS), and a biofilm reactor operated in parallel with a settling tank (BR/GS). TC/GS required less time to concentrate the biomass (121.13 g/day); however, the biomass had a higher moisture content (99.02%), which may compromise its direct application for production of most bioproducts and bioenergy, only a dewatering step is recommended. The harvesting methods interfered in biomass characterisation, mainly in carbohydrate content, which was higher in biomass concentrated over time (28-37%) than biomass concentrated in a single day by coagulation (13.8%). The results of the life cycle assessment revealed that in scenarios which included TC/GS methods and the BR/GS presented less environmental impact in relation to only GS. Additionally, the combination of these two methods comprises the best scenario and promises to optimise the harvest of biomass grown in wastewater.

Innovative hybrid system for wastewater treatment: High-rate algal ponds for effluent treatment and biofilm reactor for biomass production and harvesting

The use of algal biomass still faces challenges associated with the harvesting stages. To address this issue, we propose an innovative hybrid system, in which a biofilm reactor (BR) operates as an algal biomass production and harvesting unit connected to a high-rate algal pond (HRAP), a wastewater treatment unit. BR did not interfered with the biomass chemical composition (protein = 32%, carbohydrates = 11% and total lipids = 18%), with the wastewater treatment (removals efficiency: chemical oxygen demand = 59%, ammonia nitrogen = 78%, total phosphorus = 16% and Escherichia coli = 1 log unit), and did not alter the sedimentation characteristics of the biomass (sludge volume index = 29 mg/L and humidity content = 92%) in the secondary settling tank of the hybrid system. On the other hand, the results showed that this technology achieved a biomass production about 2.6x greater than the conventional system without a BR, and the efficiency of harvesting of the hybrid system was 61%, against 22% obtained with the conventional system. In addition, the BR promoted an increase in the density (~1011 org/m²) and diversity of microalgae in the hybrid system. Chlorella vulgaris was the most abundant species (>60%) from the 4th week of operation until the end of the experiment. Hence, results confirm that the integration of BR into a wastewater treatment plant optimised the production and harvesting of biomass of the hybrid system, making it a promising technology. The importance of economic and environmental analysis studies of BR is highlighted in order to enable its implementation on a large scale.

Harvesting biomass of an oil-rich microalga Parachlorella kessleri TY02 by ferric chloride: Effects on harvesting efficiency, lipid production and municipal wastewater treatment

Inorganic coagulants have been widely used to harvest microalgal biomass. A great deal of attention has been mainly focused on the response of harvesting efficiency, lipid production and feasibility of the reuse of medium to inorganic coagulants. The physiological state of harvested cells and feasibility of wastewater treatment remain unclear. In this context, the effect of ferric chloride as a conventional inorganic coagulant on the harvesting efficiency, physiological state and lipid content of an oil-rich microalga Parachlorella kessleri TY02 was evaluated. Moreover, the performance of harvested cells for municipal wastewater treatment was also evaluated. When the dosage of iron ions was 0.077 mg/mg dry biomass and the sedimentation time was 5 min, the microalga had good harvesting efficiency and cell viability. As the dosage of iron ions was up to 0.15 mg/mg dry biomass, cell viability notably decreased. Cells harvested by 0.077 and 0.15 mg/mg dry biomass of iron ions showed good wastewater treatment efficiency. It was also found that long sedimentation time (40 min) not only did not promote harvesting efficiency, but also reduced cell viability. Iron ions had no notable effect on lipid content of the microalga. Through comprehensive evaluation of harvesting efficiency, lipid production, physiological state and wastewater treatment efficiency, it indicated that 0.077 mg/mg dry biomass of iron ions could be used to harvest biomass of the microalga.

Microalgae starch: A promising raw material for the bioethanol production

Ethanol is currently the most successful biofuel and can be produced from microalgal biomass (third-generation). Ethanol from microalgal biomass has advantages because it does not use arable land and reduces environmental impacts through the sequestration of CO₂ from the atmosphere. In this way, micro and macroalgal starch, which is structurally similar to that from higher plants can be considered a promise raw material for the production of bioethanol. Thus, strategies can be used to intensify the carbohydrate concentration in the microalgal biomass enabling the production of third-generation bioethanol. The microalgae biomass can be destined to biorefineries so that the residual biomass generated from the extraction processes is used for the production of high value-added products. Therefore, the process will have an impact on reducing the production costs and the generation of waste. In this context, this review aims to bring concepts and perspectives on the production of third-generation bioethanol, demonstrating the microalgal biomass potential as a carbon source to produce bioethanol and supply part of the world energy demand. The main factors that influence the microalgal cultivation and fermentation process, as well as the processes of transformation of biomass into the easily fermentable substrate are also discussed.

Microwave assisted flocculation for harvesting of Chlorella vulgaris

Microalgae harvesting is a major hindrance for the development of the microalgae industry. In this paper, short microwave treatment was used to assist the flocculation of Chlorella vulgaris with three flocculants, Fe³⁺ (FeCl₃), chitosan, and Ca²⁺ (CaCl₂). A microwave irradiation time of 20 s, and a pH of 10 was found to be the optimum condition. The harvesting efficiency could be significantly increased by 43.2%, 49.5% and 39.6%, respectively for Fe³⁺, chitosan, and Ca²⁺ assisted by microwave under these conditions. Microwave treatment did not cause any damage to the algal cells, and had no obvious influence on the lipid extraction. Microwave treatment decreased the concentration of the flocculants in culture medium after flocculation; this treatment enabled the reuse of the supernatant. This study provides a new and promising method of improving the flocculation efficiency for microalgae harvesting, by using microwave energy.

A review on microalgae cultivation and harvesting, and their biomass extraction processing using ionic liquids

The richness of high-value bio-compounds derived from microalgae has made microalgae a promising and sustainable source of useful product. The present work starts with a review on the usage of open pond and photobioreactor in culturing various microalgae strains, followed by an in-depth evaluation on the common harvesting techniques used to collect microalgae from culture medium. The harvesting methods discussed include filtration, centrifugation, flocculation, and flotation. Additionally, the advanced extraction technologies using ionic liquids as extractive solvents applied to extract high-value bio-compounds such as lipids, carbohydrates, proteins, and other bioactive compounds from microalgae biomass are summarized and discussed. However, more work needs to be done to fully utilize the potential of microalgae biomass for the application in large-scale production of biofuels, food additives, and nutritive supplements.

Biofuel from Microalgae: Sustainable Pathways

As the demand for biofuels increases globally, microalgae offer a viable biomass feedstock to produce biofuel. With abundant sources of biomass in rural communities, these materials could be converted to biodiesel. Efforts are being done in order to pursue commercialization. However, its main usage is for other applications such as pharmaceutical, nutraceutical, and aquaculture, which has a high return of investment. In the last 5 decades of algal research, cultivation to genetically engineered algae have been pursued in order to push algal biofuel commercialization. This will be beneficial to society, especially if coupled with a good government policy of algal biofuels and other by-products. Algal technology is a disruptive but complementary technology that will provide sustainability with regard to the world’s current issues. Commercialization of algal fuel is still a bottleneck and a challenge. Having a large production is technical feasible, but it is not economical as of now. Efforts for the cultivation and production of bio-oil are still ongoing and will continue to develop over time. The life cycle assessment methodology allows for a sustainable evaluation of the production of microalgae biomass to biodiesel.

CRISPR/Cas technology promotes the various application of Dunaliella salina system

Dunaliella salina (D. salina) has been widely applied in various fields because of its inherent advantages, such as the study of halotolerant mechanism, wastewater treatment, recombinant proteins expression, biofuel production, preparation of natural materials, and others. However, owing to the existence of low yield or in the laboratory exploration stage, D. salina system has been greatly restricted for practical production of various components. In past decade, significant progresses have been achieved for research of D. salina in these fields. Among them, D. salina as a novel expression system demonstrated a bright prospect, especially for large-scale production of foreign proteins, like the vaccines, antibodies, and other therapeutic proteins. Due to the low efficiency, application of traditional regulation tools is also greatly limited for exploration of D. salina system. The emergence of the clustered regularly interspaced short palindromic repeats (CRISPR)/Cas system offers a precise editing tool to overcome the obstacles of D. salina system. This review not only comprehensively summarizes the recent progresses of D. salina in domain of gene engineering but also gives a deep analysis of problems and deficiencies in different fields of D. salina. Moreover, further prospects of CRISPR/Cas system and its significant challenges have been discussed in various aspects of D. salina. It provides a great referencing value for speeding up the maturity of D. salina system, and also supplies practical guiding significance to expand the new application fields for D. salina. KEY POINTS: • The review provides recent research progresses of various applications of D. salina. • The problems and deficiencies in different fields of D. salina were deeply analyzed. • The further prospects of CRISPR/Cas technology in D. salina system were predicted. • CRISPR/Cas system will promote the new application fields and maturity for D. salina.

Cooking oil-surfactant emulsion in water for harvesting Chlorella vulgaris by sedimentation or flotation

In this study, a novel harvesting emulsion (HEM) consisting of cooking oil in an aqueous solution of cetyltrimethylammonium bromide (CTAB) was tested for the harvesting of a technologically important microalga, Chlorella vulgaris. The influence of HEM dose, biomass and bovine serum albumin (BSA) (model interferer compound) on harvesting efficiency (E) were studied. The HEM E was over 90% at pH 10 (0.33% (v/v) cooking oil, 6.7 mg/L of CTAB) and 12 (0.13% (v/v) cooking oil, 2.7 mg/L of CTAB). Harvesting efficiencies at pH 4 and 7 were < 73.5% due to the absence of precipitate formation. Bovine serum albumin (10 mg/L) increased the HEM dose necessary to achieve E ˃ 90% by 1.2 (pH 10), and 3 fold (pH 12). By manipulating the dose of HEM and pH, the method of harvesting (flocculation/sedimentation or flotation) was adjustable depending on the technological requirements.

Biomitigation of CO2 from flue gas by Scenedesmus obtusiusculus AT-UAM using a hybrid photobioreactor coupled to a biomass recovery stage by electro-coagulation-flotation

The microalga Scenedesmus obtusiusculus AT-UAM efficiently captured CO₂ from two flue gas streams in a hybrid photobioreactor located in a greenhouse. Uptake rates of CO₂, NO, and SO₂ from a formulated gas stream were 160.7 mg L^-1 day^-1, 0.73 mg L^-1 day^-1, and 1.56 mg L^-1 day^-1, respectively, with removal efficiencies of 100% for all gases. Exhaust gases of a motor generator were also removed with uptake rates of 111.4 mg L^-1 day^-1, 0.42 mg L^-1 day^-1, and 0.98 mg L^-1 day^-1, obtaining removal efficiencies of 77%, 71%, and 53% for CO₂, NO_x, and SO₂, respectively. On average, 61% of the CO₂ from both flue gas streams was assimilated as microalgal biomass. The maximum CO₂ uptake rate of 182 mg L^-1 day^-1 was achieved for formulated flue gas flow rate above 100 mL min^-1. The biomass recovery of 88% was achieved using a 20-L electro-coagulation-flotation chamber coupled to a settler with a low specific power consumption of 0.27 kWh kg^-1. The photobioreactor was operated for almost 7 months without contamination of invasive species or a decrease in the activity. It is a very encouraging result for long-term operation in flue gas treatment.

Microalgae harvesting by magnetic flocculation for biodiesel production: current status and potential

With the increasing demand for energy, microalgae, as one of the promising feedstocks of biodiesel, has raised great awareness. Because of its small size, similar density to water and electrical stability, harvesting methods of microalgae that have low energy consumption and that are highly efficient, easy to large-scale and environmentally friendly have become a bottleneck restricting development of the whole process. Among the numerous possible harvesting methods, magnetic flocculation has the advantages of simple operation, fast separation and energy saving and thus is considered as a promising novel harvesting method. In this review, we have summarized the updated status and application potential of magnetic flocculation, including the principle of magnetic flocculation, magnetic flocculating materials, flocculating efficiency and its effect on downstream process. The major challenges such as magnetic materials recovery, large-scale magnetic flocculation device design, and magnetic flocculation costs are also discussed.

Enhanced lipid extraction from the biodiesel-producing microalga Chlorella pyrenoidosa cultivated in municipal wastewater via Daphnia ingestion and digestion

Herein, a novel innovative lipid co-extraction strategy using the biodiesel-producing microalga Chlorella pyrenoidosa and planktonic cladoceran Daphnia was proposed. Co-extraction occurred as Daphnia ingested and digested microalgal cells in a pre-treatment process; thereafter, lipids from these organisms were extracted. Composition of fatty acids from C. pyrenoidosa and Daphnia were appropriate as potential biodiesel feedstocks. Daphnia had different absorption and conversion capacities of various fatty acids from C. pyrenoidosa, which showed potential for improving biodiesel characteristics. Linoleic acid (LA, C18:2n-6) and alpha-linolenic acid (ALA, C18:3n-3) were absorbed significantly into the body of Daphnia. The optimal lipid extraction and fatty acid methyl esters (FAMEs) recovery rates were up to 41.08% and 12.35%, respectively, which were greater than that of the traditional lipid extraction method due to the rich oil content of Daphnia. Overall, this lipid co-extraction process serves a potential Daphnia utilization as an economical, green, low-energy way for microalgae biodiesel production.

Potential utilization of bioproducts from microalgae for the quality enhancement of natural products

Microalgae are autotroph organisms that utilise light energy to synthesize various high-value bioactive compounds such as polysaccharides, proteins and lipids. Due to its fast growth rate and capability to survive in harsh environment, microalgae nowadays are applied in various industrial areas. The process of obtaining microalgae-based biomolecules starts with the selection of suitable microalgae strain, cultivation, followed by downstream processing of the biomass (i.e., pre-treatment, harvesting, extraction and purification). The end products of the processes are biofuels and other valuable bioproducts. Nevertheless, low production yield and high-cost downstream processes are the emerging bottlenecks which need to be addressed in the upscaling of extracted compounds from microalgae biomass. To conclude, tremendous efforts are required to overcome these challenges to revolutionize microalgae into a novel and green factory of different bioactive compounds for industrial necessities to satisfy and fulfil global demands.