Synthesis and characterization of a fire-retardant polyester: Copolymers of ethylene terephthalate and 2-carboxyethyl(phenylphosphinic) acid

Advanced Flame-Retardant Methods for Polymeric Materials

Most organic polymeric materials have high flammability, for which the large amounts of smoke, toxic gases, heat, and melt drips produced during their burning cause immeasurable damages to human life and property every year. Despite some desirable results having been achieved by conventional flame-retardant methods, their application is encountering more and more difficulties with the ever-increasing high flame-retardant requirements such as high flame-retardant efficiency, great persistence, low release of heat, smoke, and toxic gases, and more importantly not deteriorating or even enhancing the overall properties of polymers. Under such condition, some advanced flame-retardant methods have been developed in the past years based on "all-in-one" intumescence, nanotechnology, in situ reinforcement, intrinsic char formation, plasma treatment, biomimetic coatings, etc., which have provided potential solutions to the dilemma of conventional flame-retardant methods. This review briefly outlines the development, application, and problems of conventional flame-retardant methods, including bulk-additive, bulk-copolymerization, and surface treatment, and focuses on the raise, development, and potential application of advanced flame-retardant methods. The future development of flame-retardant methods is further discussed.

Intumescent Phosphorus and Triazole-Based Flame-Retardant Polyurethane Foams from Castor Oil

Synthesis of a novel phosphorus and triazole-functionalized flame-retardant (FR) monomer (PTFM) using azide-alkyne "click" reaction between triprop-2-ynyl phosphate and 2-azidoethanol that can impart intumescent FR property to polyurethane foams (PUFs) has been reported. Polyurethane triazole foams (PUTFs) were prepared using the as-synthesized PTFM and a hydroxylated castor polyol with a hydroxyl value of ∼310 mg KOH/g for application as reactive FR rigid foams. PTFM and the castor polyol were characterized for structural elucidation using Fourier transform infrared and ¹H, ¹³C, and ³¹P NMR. PUTFs with a varying loading content of PTFM were subjected to the lab-scale flame test, cone calorimetry test, Underwriters Laboratory 94 Vertical burning test (UL 94V), and limiting oxygen index (LOI) test. A significant increase in the char yields, reduction in heat release rates, V-1 rating, and 27% of LOI were observed for PUTFs compared to PUFs and proportional to the percentage loading of PTFM. The cumulative effect of nitrogen and phosphorus in PUTFs on their intumescent behavior was evident from the thermogravimetric analysis and scanning electron microscopy micrographs, which were further supplemented by X-ray photoelectron spectroscopy studies, indicating expulsion of N₂ and overall improvement in compression strength as well. Such environment-friendly reactive FRs can be good replacements to the halogenated ones.

Design and Synthesis of PET-Based Copolyesters with Flame-Retardant and Antidripping Performance

Poly(ethylene terephthalate) (PET) is a fiber-forming polymer with the largest output and widest usage. Its flame retardation is well-achieved via a mechanism of promoting the melt dripping while ignited. However, the melt dripping leads to secondary damage and an immediate empyrosis during fire. How to address the contradiction between the flame retardation and the melt-dripping behavior of PET via an inherent flame-retardant approach becomes a real challenge. This feature article highlights the design and synthesis of novel PET-based copolyesters with flame-retardant and antidripping performance. Three approaches are used to design these copolyesters: "ionic aggregation," "smart self-cross-linking," and "rearrangement at high temperatures." Some new conceptions are proposed accordingly. The synthesis, structure characterization, and properties of those copolyesters are discussed together with the ongoing challenges and limitations at this frontier.

Phenylmaleimide-containing PET-based copolyester: cross-linking from 2π + π cycloaddition toward flame retardance and anti-dripping

During combustion, 2π + π cycloaddition between phenylmaleimide moieties occurred as cross-linking reaction, which enhanced the char yield to achieve flame retardance and anti-dripping of the copolyester.

A novel biodegradable phosphorus-containing copolyester with preferable flame retardancy and mechanical properties

Upon the incorporation of HPPPA, the LOI values of the PBSHs were increased to 35% and the copolyester can also achieve a UL-94 V-0 rating in vertical burning test.