Janus Copper Mesh Film with Unidirectional Water Transportation Ability toward High Efficiency Oil/Water Separation

Preparation of a Janus copper mesh via nanoparticle interface self-assembly for unidirectional water transportation

A simple colloidal particle interface assembly method is presented to fabricate Janus meshes. The transport mechanism of water on the Janus mesh was fully revealed by experimental observation and numerical simulation. Furthermore, a liquid-assisted ultrafast transport of water droplets on the Janus mesh was presented (transport speed was increased by more than 20 times).

Molecular transport and water condensation inside mesopores with wettability step gradients

The wettabilities of nanoscale porous surfaces play important roles in the context of molecular and fluid transport or oil-water separation. The wettability pattern along a nanopore strongly influences fluid distribution throughout the membrane. Mesoporous silica thin films with gradually adjusted wettabilities were fabricated via cocondensation. With consecutive mesoporous layer depositions, double-layer mesoporous silica films with asymmetric or so-called Janus wettability patterns were generated. The effects of these wetting gradients on mass transport, water imbibition, and water vapor condensation were investigated with ellipsometry, cyclic voltammetry (CV), drop friction force instrument (DoFFIs), fluorescence microscopy and interferometry. By increasing the film thickness of the hydrophobic mesoporous silica top layer deposited on a hydrophilic mesoporous silica layer up to 205 nm, molecular transport through both the layers was prevented. However, water was observed to condense onto the bottom layer, and transport occurred for thinner top layers.

Compressible Separator and Catalyst for Simultaneous Separation and Purification of Emulsions and Aqueous Pollutants

Oily wastewater, a global environmental concern, demands efficient oil/water separation and pollutant removal. Our compressible separator and catalyst (CSC) balls, prepared through sponge etching and metal nanoparticle synthesis, exhibited efficient degradation of dyes of varying sizes, spanning a molecular weight range from 139 to 696 g/mol during the oil/water separation. Control over the distance between catalysts was achieved by incorporating Ag-Pt-Pd catalysts into the sponge skeleton and by adjusting the compression rates. The dispersion of the catalysts improved degradation efficiency for larger dyes, while concentrating the catalysts proved to be more effective for the smaller ones. By optimizing the compression rates of CSC balls, we successfully achieved the effective removal of emulsions of different sizes and precise control of flux. Our CSC ball-loaded system offers efficient and versatile solutions for concurrent separation and purification of emulsions and pollutants with potential environmental benefits.

Recent developments in the application of membrane separation technology and its challenges in oil-water separation: A review

In the development and production process of domestic and foreign oil fields, large amounts of oil-bearing wastewater with complex compositions containing toxic and harmful pollutants are generated. These oil-bearing wastewaters will cause serious environmental pollution if they are not effectively treated before discharge. Among these wastewaters, the oily sewage produced in the process of oilfield exploitation has the largest content of oil-water emulsion. In order to solve the problem of oil-water separation of oily sewage, the paper summarizes the research of many scholars in many aspects, such as the use of physical and chemical methods such as air flotation and flocculation, or the use of mechanical methods such as centrifuges and oil booms for sewage treatment. Comprehensive analysis shows that among these oil-water separation methods, membrane separation technology has higher separation efficiency in the separation of general oil-water emulsions than other methods and also exhibits a better separation effect for stable emulsions, which has a broader application prospect for future developments. To present the characteristics of different types of membranes more intuitively, this paper describes the applicable conditions and characteristics of various types of membranes in detail, summarizes the shortcomings of existing membrane separation technologies, and offers prospects for future research directions.

Mussel-Inspired Robust Peony-like Cu3(PO4)2 Composite Switchable Superhydrophobic Surfaces for Bidirectional Efficient Oil/Water Separation

To alleviate the economic and environmental damage caused by industrial discharges of oily wastewater, materials applied for efficient oil/water separation are receiving significant attention from researchers and engineers. Among others, switchable wettable materials for bidirectional oil/water separation show great potential for practical applications. Inspired by mussels, we utilized a simple immersion method to construct a polydopamine (PDA) coating on a peony-like copper phosphate surface. Then, TiO₂ was deposited on the PDA coating surface to build a micro-nano hierarchical structure, which was modified with octadecanethiol (ODT) to obtain a switchable wettable peony-like superhydrophobic surface. The water contact angle of the obtained superhydrophobic surface reached 153.5°, and the separation efficiency was as high as 99.84% with a flux greater than 15,100 L/(m²·h) after 10 separation cycles for a variety of heavy oil/water mixtures. Notably, the modified membranes have a unique photoresponsiveness, transforming to superhydrophilic upon ultraviolet irradiation, achieving separation efficiencies of up to 99.83% and separation fluxes greater than 32,200 L/(m²·h) after 10 separation cycles for a variety of light oil/water mixtures. More importantly, this switch behavior is reversible, and the high hydrophobicity can be restored after heating to achieve efficient separation of heavy oil/water mixtures. In addition, the prepared membranes can maintain high hydrophobicity under acid-base conditions and after 30 sandpaper abrasion cycles, and damaged membranes can be restored to superhydrophobicity after a brief modification in the ODT solution. This simple-to-prepare, easy-to-repair, robust membrane with switchable wettability shows great potential in the field of oil/water separation.

Special Superwetting Materials from Bioinspired to Intelligent Surface for On-Demand Oil/Water Separation: A Comprehensive Review

Since superwetting surfaces have emerged, on-demand oil/water separation materials serve as a new direction for meeting practical needs. This new separation mode uses a single porous material to allow oil-removing and water-removing to be achieved alternately. In this review, the fundamentals of wettability are systematically summarized in oil/water separation. Most importantly, the two states, bioinspired surface and intelligent surface, are summarized for on-demand oil/water separation. Specifically, bioinspired surfaces include micro/nanostructures, bioinspired chemistry, Janus-featured surfaces, and dual-superlyophobic surfaces that these superwetting materials can possess asymmetric wettability in one structure system or opposite underliquid wettability by prewetting. Furthermore, an intelligent surface can be adopted by various triggers such as pH, thermal and photo stimuli, etc., to control wettability for switchable oil/water separation reversibly, expressing a thought beyond nature to realize innovative oil/water separation by external stimuli. Remarkably, this review also discusses the advantages of all the materials mentioned above, expanding the separation scope from the on-demand oil/water mixtures to the multiphase immiscible liquid-liquid mixtures. Finally, the prospects of on-demand oil/water separation materials are also concluded.

A novel Janus sponge fabricated by a green strategy for simultaneous separation of oil/water emulsions and dye contaminants

A novel Janus sponge with the ability to remove complex contaminants from water is reported. Firstly, a superhydrophilic sponge (PA@PEI-sponge) is prepared via synthesizing negatively charged phytic acid@polyethyleneimine (PA@PEI) nanoparticles and assembling them on the surface of polydopamine (PDA) and PEI-modified polyurethane (PU) sponge through electrostatic adsorption. The Janus sponge is generated by modifying one side of the PA@PEI-sponge with PDMS, which exhibits superior separation efficiency and high filtration flux toward both water-in-oil and oil-in-water emulsions due to its multiplex selective wettability and the interconnected and tortuous 3D porous channels. The numerous negatively charged active sites of PA@PEI nanoparticles and PDA layer impart the superhydrophilic PA@PEI-sponge with the removal efficiency of 39.95 ± 0.27% for malachite green (MG) via simple flow-through filtration, which can be improved to 99.92 ± 0.07% by Janus modification. More importantly, the Janus sponge exhibits an excellent treatment capacity for complex mixtures containing emulsified oil and dye, with the separation efficiency above 99.59%. The Janus sponge also demonstrates the effective separation of real industrial wastewater collected from an acrylic dyeing plant. Together with a facile and green preparation strategy, this Janus sponge shows excellent application potential for simultaneous dye removal and oil/water emulsion separation.

Anisotropic Janus materials: from micro-/nanostructures to applications

Janus materials have led to great achievements in recent years owing to their unique asymmetric structures and properties. In this review, recent advances of Janus materials including Janus particles and Janus membranes are summarized, and then the microstructures and applications of Janus materials are emphasized. The asymmetric wettability of Janus materials is related to their microstructures; hence, the microstructures of Janus materials were analyzed, compared and summarized. Also presented are current and potential applications in sensing, drug delivery, oil-water separation and so on. Finally, a perspective on the research prospects and development of Janus materials in more fields is given.

The micro-volume liquid focusing effect in Janus membrane and its biosensing application

The micro-volume analysis and specific detection are both essential requirements in the field of chemical sensing and biological testing. Membrane prefiltration can be used to improve the selectivity and accuracy of detection. But for traditional porous membrane filtration, it is difficult to achieve the transmembrane transport of micro-volume liquid due to the influence of lateral diffusion on membrane surface. Herein, we studied the focused transmembrane transport of micro-volume liquid in the porous polyethersulfone membrane with asymmetric (Janus) surface wettability. The hydrophilic layer (polydopamine) and hydrophobic layer (fluoropolymer) were deposited with controllable thickness by dip-coating and roller-assisted liquid printing. The micro-volume liquid focusing effect was verified by experiments such as visual wetting circle and fluorescent tracer. The liquid focusing effect of as-prepared Janus membrane was integrated with glucose test strip in the application of micro-volume liquid biosensing. Compared with conventional porous membrane, detected signal amplitude and response time were improved 7.5× and 2.7×, respectively. In summary, this research studied the dynamics of liquid transport through Janus membrane and provides a new strategy for microfluidic detection applications through balancing detection volume, time and selectivity by the advantage of micro-volume liquid focusing effect.

Recent advances in femtosecond laser-structured Janus membranes with asymmetric surface wettability

Janus wettability membranes have received much attention because of their asymmetric surface wettability. On the basis of this distinctiveness from traditional symmetrical membranes, relevant scholars have been inspired to pursue many innovations utilizing such membranes. Femtosecond laser microfabrication shows many advantages, such as precision, short time, and environmental friendliness, over traditional fabrication methods. Now this has been applied in structuring Janus membranes by researchers. This review covers recent advances in femtosecond laser-structured Janus membranes with asymmetric surface wettability. The background in femtosecond laser-structured Janus membranes is first discussed, focusing on the Janus wettability membrane and femtosecond laser microfabrication. Then the applications of Janus membranes are introduced, which are divided into unidirectional fluid transport, oil-water separation, fog harvesting, and seawater desalination. Finally, based on femtosecond laser-structured Janus membranes, some existing problems are pointed out and future perspectives proposed.

Smart Janus titanium mesh used as a diode for both liquid droplet and air bubble transport

A Janus titanium mesh was fabricated with unidirectional transport for both liquid droplets in air and gas underwater.

Robust Graphene/Poly(vinyl alcohol) Janus Aerogels with a Hierarchical Architecture for Highly Efficient Switchable Separation of Oil/Water Emulsions

Given the complexity and diversity of actual oily sewages, developing multifunctional separation materials with features of high separation efficiency and low energy consumption for separating diverse oil/water emulsions is urgently needed, yet it remains a formidable challenge till now. Herein, a superior graphene/poly(vinyl alcohol) Janus aerogel (J-CGPA), showing an intriguing three-dimensional (3D) hierarchical architecture (a dense skin-layer and a larger internal cell network) and desirable asymmetric wettability, was exploited via a simple direct freeze-shaping technique and subsequent mussel-inspired hydrophilic modification. Benefiting from the controlled unilateral decoration of dopamine, the resultant aerogels displayed completely opposite superwettability on two antithetic sides, i.e., one side is highly hydrophobic (water contact angle (WCA), 143°), whereas the other side is superhydrophilic. On the basis of the favorable 3D hierarchical structure and binary cooperative superwetting properties, the Janus aerogels achieved a remarkable switchable separation performance for both highly emulsified oil-in-water and water-in-oil emulsions as well as stratified oil/water mixtures accompanied with outstanding separation efficiencies. Particularly, an ultrahigh permeation flux of 1306 L m^-2 h^-1 along with a high rejection efficiency of 99.7% was acquired solely under the driving of gravity (<1 kPa), which is 1-2 order of magnitude higher than that of pioneering two-dimensional Janus polymeric/inorganic membranes recently reported. Moreover, together with robust reusability, this novel 3D Janus aerogel indicates a promising practical application for high-performance oily wastewater remediation.

Lotus- and Mussel-Inspired PDA-PET/PTFE Janus Membrane: Toward Integrated Separation of Light and Heavy Oils from Water

Current special wetting materials designed for use with oily wastewater are usually classified as either the oil-removing type or the water-removing type, which are unifunctional and limited by the oil density. Inspired by the integrated Janus system of the lotus leaf as well as the mussel-like mollusks adhered to the lotus, we fabricated a Janus polydopamine (PDA)-polyethylene terephthalate/polytetrafluoroethylene (PET/PTFE) membrane by simple immersion and tape-peeling. This membrane shows a lotuslike Janus wettability, self-cleaning effect, and floating property. Furthermore, the Janus membrane can separate light oil (ρ_oil < ρ_water)/water mixtures with the superhydrophilic side facing upward, while heavy oil (ρ_oil > ρ_water)/water mixtures are separated with the hydrophobic side facing upward. The separation efficiency is outstanding even after 10 repeats (>99.10%). By aid of drainage of acetone, the separation process has avoided the use of external pressure. Moreover, integrated separations of oil-in-water and water-in-oil emulsions were achieved with high efficiency. This simply prepared PDA-PET/PTFE Janus membrane has realized an integrated separation system, overcoming the monotony of traditional special wettability separation membrane and extending the bionics field into oily wastewater treatment.

A review of femtosecond laser-structured superhydrophobic or underwater superoleophobic porous surfaces/materials for efficient oil/water separation

Oil/water separation (OWS) technology has become an increasingly crucial tool to protect the environment and reduce the economic losses caused by the discharge of oily wastewater and oil spills. Recently, porous materials with superwettability have been applied in effective OWS and have achieved tremendous success. Herein, we review recent advancements of OWS utilizing femtosecond (fs) laser-structured superhydrophobic or underwater superoleophobic porous materials. We will review the enabling materials processing and treatment methods, their surface wettability, the separating methods and processes, and the separation mechanisms. Inspired by lotus leaves and fish scales, superhydrophobic and underwater superoleophobic properties are artificially achieved on substrate surfaces by fs laser processing. By using fs laser-structured superwetting porous materials, various oil/water mixtures (OWMs) are successfully separated through different separation methods. Presently, the research of fs laser-based OWS is still in its infancy. We will also discuss the current challenges and future prospects in this emerging field. It is expected that the advanced features of fs laser microfabrication will lead to exciting applications for OWS.

Laser-structured Janus wire mesh for efficient oil-water separation

We report here the fabrication of a Janus wire mesh by a combined process of laser structuring and fluorosilane/graphene oxide (GO) modification of the two sides of the mesh, respectively, toward its applications in efficient oil/water separation. Femtosecond laser processing has been employed to make different laser-induced periodic surface structures (LIPSS) on each side of the mesh. Surface modification with fluorosilane on one side and GO on the other side endows the two sides of the Janus mesh with distinct wettability. Thus, one side is superhydrophobic and superoleophilic in air, and the other side is superhydrophilic in air and superoleophobic under water. As a proof of concept, we demonstrated the separation of light/heavy oil and water mixtures using this Janus mesh. To realize an efficient separation, the intrusion pressure that is dominated by the wire mesh framework and the wettability should be taken into account. Our strategy may open up a new way to design and fabricate Janus structures with distinct wettability; and the resultant Janus mesh may find broad applications in the separation of oil contaminants from water.