Development of Hollow Fiber Membranes Functionalized with Ionic Liquids for Enhanced CO2 Separation

The combination of CO2-selective ionic liquids (ILs) with block copolymers, such as Pebax 1657, has demonstrated an enhancement of the gas separation capabilities of polymeric membranes. In the current work, the development of composite membranes by applying a thin, concentrated selective layer made of Pebax/imidazolium-based ionic liquids (ILs) is presented. The objective of the experiments was to determine the optimized IL loading and investigate how the alteration of the anion impacts the properties of the membranes. Two membrane configurations have been studied: coated flat sheet membranes, supported on a porous poly(ether sulfone) (PES) layer, as well as composite hollow fiber membranes, supported on commercial polypropylene (PP) hollow fibers. Coated hollow fiber composites were fabricated using a continuous coating method, offering a straightforward scalability in the manufacturing process. The determined mechanical pressure stability of hollow fiber composites reached up to 5 bar, indicating their potential for various industrial gas separation applications. It was found that the Pebax 1657-based coating containing 40 wt % [C6mim][NTf2] yielded membranes with the best gas separation properties, for both the coated flat sheet and the hollow fiber configurations. The CO2 permeance of hollow fibers reached 23.29 GPU, whereas the CO2/N2 ideal selectivity stood at 8.7, suggesting the necessity of the further enhancement of the coating technique, which can be achieved, for example, through application of multiple coatings. Nonetheless, the superior ideal selectivity of the CO2/CO separation, reaching 12.44, gave a promising outlook for further novel membrane applications, which involve the separation of the aforementioned gases.

Recent advancements in polyurethane-based membranes for gas separation

Gas separation membranes are critical in a variety of environmental research and industrial applications. These membranes are designed to selectively allow some gases to flow while blocking others, allowing for the separation and purification of gases for a variety of applications. Therefore, the demand for fast and energy-efficient gas separation techniques is of central interest for many chemical and energy production diligences due to the intensified levels of greenhouse and industrial gases. This encourages the researchers to innovate techniques for capturing and separating these gases, including membrane separation techniques. Polymeric membranes play a significant role in gas separations by capturing gases from the fuel combustion process, purifying chemical raw material used for plastic production, and isolating pure and noncombustible gases. Polyurethane-based membrane technology offers an excellent knack for gas separation applications and has also been considered more energy-efficient than conventional phase change separation methodologies. This review article reveals a thorough delineation of the current developments and efforts made for PU membranes. It further explains its uses for the separation of valuable gases such as carbon dioxide (CO2), hydrogen (H2), nitrogen (N2), methane (CH4), or a mixture of gases from a variety of gas spillages. Polyurethane (PU) is an excellent choice of material and a leading candidate for producing gas-separating membranes because of its outstanding chemical chemistry, good mechanical abilities, higher permeability, and variable microstructure. The presence of PU improves several characteristics of gas-separating membranes. Selectivity and separation efficiency of PU-centered membranes are enhanced through modifications such as blending with other polymers, use of nanoparticles (silica, metal oxides, alumina, zeolite), and interpenetrating polymer networks (IPNs) formation. This manuscript critically analyzes the various gas transport methods and selection criteria for the fabrication of PU membranes. It also covers the challenges facing the development of PU-membrane-based separation procedures.

Biogas Upgrading Using a Single-Membrane System: A Review

In recent years, the use of biogas as a natural gas substitute has gained great attention. Typically, in addition to methane (CH4), biogas contains carbon dioxide (CO2), as well as small amounts of impurities, e.g., hydrogen sulfide (H2S), nitrogen (N2), oxygen (O2) and volatile organic compounds (VOCs). One of the latest trends in biogas purification is the application of membrane processes. However, literature reports are ambiguous regarding the specific requirement for biogas pretreatment prior to its upgrading using membranes. Therefore, the main aim of the present study was to comprehensively examine and discuss the most recent achievements in the use of single-membrane separation units for biogas upgrading. Performing a literature review allowed to indicate that, in recent years, considerable progress has been made on the use of polymeric membranes for this purpose. For instance, it has been documented that the application of thin-film composite (TFC) membranes with a swollen polyamide (PA) layer ensures the successful upgrading of raw biogas and eliminates the need for its pretreatment. The importance of the performed literature review is the inference drawn that biogas enrichment performed in a single step allows to obtain upgraded biogas that could be employed for household uses. Nevertheless, this solution may not be sufficient for obtaining high-purity gas at high recovery efficiency. Hence, in order to obtain biogas that could be used for applications designed for natural gas, a membrane cascade may be required. Moreover, it has been documented that a significant number of experimental studies have been focused on the upgrading of synthetic biogas; meanwhile, the data on the raw biogas are very limited. In addition, it has been noted that, although ceramic membranes demonstrate several advantages, experimental studies on their applications in single-membrane systems have been neglected. Summarizing the literature data, it can be concluded that, in order to thoroughly evaluate the presented issue, the long-term experimental studies on the upgrading of raw biogas with the use of polymeric and ceramic membranes in pilot-scale systems are required. The presented literature review has practical implications as it would be beneficial in supporting the development of membrane processes used for biogas upgrading.

Penetrant-induced plasticization in microporous polymer membranes

Penetrant-induced plasticization has prevented the industrial deployment of many polymers for membrane-based gas separations. With the advent of microporous polymers, new structural design features and unprecedented property sets are now accessible under controlled laboratory conditions, but property sets can often deteriorate due to plasticization. Therefore, a critical understanding of the origins of plasticization in microporous polymers and the development of strategies to mitigate this effect are needed to advance this area of research. Herein, an integrative discussion is provided on seminal plasticization theory and gas transport models, and these theories and models are compared to an exhaustive database of plasticization characteristics of microporous polymers. Correlations between specific polymer properties and plasticization behavior are presented, including analyses of plasticization pressures from pure-gas permeation tests and mixed-gas permeation tests for pure polymers and composite films. Finally, an evaluation of common and current state-of-the-art strategies to mitigate plasticization is provided along with suggestions for future directions of fundamental and applied research on the topic.

Development of blend PEG-PES/NMP-DMF mixed matrix membrane for CO2/N2 separation

The carbon dioxide (CO2) separation technology has become a focus recently, and a developed example is the membrane technology. It is an alternative form of enhanced gas separation performance above the Robeson upper bound line resulting in the idea of mixed matrix membranes (MMMs). With attention given to membrane technologies, the MMMs were fabricated to have the most desirable gas separation performance. In this work, blend MMMs were synthesised by using two polymers, namely, poly(ether sulfone) (PES) and poly (ethylene glycol) (PEG). These polymers were dissolved in blend N-methyl-2-pyrrolidone (NMP) and dimethylformamide (DMF) solvents with the functionalised multi-walled carbon nanotubes (MWCNTs-F) fillers by using the mixing solution method. The embedding of the pristine MWCNTs and MWCNTs-F within the new synthesised MMM was then studied towards CO2/N2 separation. In addition, the optimisation of the loading of MWCNTs-F for blend MMM for CO2/N2 separation was also studied. The experimental results showed that the functionalised MWCNTs (MWCNTs-F) were a better choice at enhancing gas separation compared to the pristine MWCNTs (MWCNTs-P). Additionally, the effects of MWCNTs-F at loadings 0.01 to 0.05% were studied along with the polymer compositions for PES:PEG of 10:20, 20:20 and 30:10. Both these parameters of study affect the manner of gas separation performance in the blend MMMs. Overall, the best performing membrane showed a selectivity value of 1.01 + 0.05 for a blend MMM (MMM-0.03F) fabricated with 20 wt% of PES, 20 wt% of PEG and 0.03 wt% of MWCNTs-F. The MMM-0.03F was able to withstand a pressure of 2 bar, illustrating its mechanical strength and ability to be used in the post combustion carbon capture application industries where the flue gas pressure is at 1.01 bar.

A theoretical probe into the separation of CO2/CH4/N2 mixtures with polysulfone/polydimethylsiloxane-nano zinc oxide MMM

In the current investigation, molecular dynamics (MD) and Grand Canonical Monte Carlo (GCMC) simulation as remarkable and competent approaches have been employed for understanding structural and transport properties of MMMs in the realm of gas separation. The two commonly used polymers i.e. polysulfone (Psf) and polydimethylsiloxane (PDMS) as well as zinc oxide (ZnO) nanoparticle (NP) were used to carefully examine the transport properties of three light gasses (CO₂, N₂ and CH₄) through simple Psf, Psf/PDMS composite loaded by different amounts of ZnO NP. Also, the fractional free volume (FFV), X-ray diffraction (XRD), glass transition temperature (T_g), and Equilibrium density were calculated to scrutinize the structural characterizations of the membranes. Moreover, the effect of feed pressure (4-16 bar) on gas separation performance of simulated MMMs was investigated. Results obtained in different experiments showed a clear improvement in the performance of simulated membranes by adding PDMS to PSf matrix. The selectivity of studied MMMs was in the range from 50.91 to 63.05 at pressures varying from 4 to 16 bar for the CO₂/N₂ gas pair, whereas the corresponding value for CO₂/CH₄ system was found to be in the range 27.27-46.24. For 6 wt% ZnO in 80%PSf + 20%PDMS membrane, high permeabilities of 78.02, 2.86 and 1.33 barrers were observed for CO₂, CH₄ and N₂ gases, respectively. The 90%PSf + 10%PDMS membrane with 2% ZnO had a highest CO₂/N₂ selectivity value of 63.05 and its CO₂ permeability at 8 bar was 57 barrer.

Nanocarbon-Based Mixed Matrix Pebax-1657 Flat Sheet Membranes for CO2/CH4 Separation

In the present work, Pebax-1657, a commercial multiblock copolymer (poly(ether-block-amide)), consisting of 40% rigid amide (PA6) groups and 60% flexible ether (PEO) linkages, was selected as the base polymer for preparing dense flat sheet mixed matrix membranes (MMMs) using the solution casting method. Carbon nanofillers, specifically, raw and treated (plasma and oxidized) multi-walled carbon nanotubes (MWCNTs) and graphene nanoplatelets (GNPs) were incorporated into the polymeric matrix in order to improve the gas-separation performance and polymer's structural properties. The developed membranes were characterized by means of SEM and FTIR, and their mechanical properties were also evaluated. Well-established models were employed in order to compare the experimental data with theoretical calculations concerning the tensile properties of MMMs. Most remarkably, the tensile strength of the mixed matrix membrane with oxidized GNPs was enhanced by 55.3% compared to the pure polymeric membrane, and its tensile modulus increased 3.2 times compared to the neat one. In addition, the effect of nanofiller type, structure and amount to real binary CO₂/CH₄ (10/90 vol.%) mixture separation performance was evaluated under elevated pressure conditions. A maximum CO₂/CH₄ separation factor of 21.9 was reached with CO₂ permeability of 384 Barrer. Overall, MMMs exhibited enhanced gas permeabilities (up to fivefold values) without sacrificing gas selectivity compared to the corresponding pure polymeric membrane.

Membranes Based on PTMSP/PVTMS Blends for Membrane Contactor Applications

In this work, perspective polymeric materials were developed for membrane contactor applications, e.g., for the dissolved oxygen removal from amine CO₂ capture solvents. Several polymeric blends based on poly[1-trimethylsilyl-1-propyne] (PTMSP) and poly[vinyltrimethylsilane] (PVTMS) were studied. The gas and water vapor sorption and permeability coefficients for the PTMSP/PVTMS blend membranes at different PVTMS contents (0-100%) were obtained under temperatures of 30 and 60 °C for the first time. As the PVTMS content increases, the O₂ and CO₂ permeabilities decrease by 160 and 195 times at 30 °C, respectively. The fractional accessible volume of the polymer blends decreases accordingly. The transport of the CO₂ capture solvent vapors through the PTMSP/PVTMS blend membranes were determined in thermo-pervaporation (TPV) mode using aqueous monoethanolamine (30%), N-methyldiethanolamine (40%), and 2-amino-2-methyl-1-propanol (30%) solutions as model amine solvents at 60 °C. The membranes demonstrated high pervaporation separation factors with respect to water, resulting in low amine losses. A joint analysis of the gas permeabilities and aqueous alkanolamine TPV data allowed us to conclude that the polymer blend composition of PTMSP/PVTMS 70/30 provides an optimal combination of a sufficiently high oxygen permeability and the pervaporation separation factor at a temperature of 60 °C.

Novel magnetic iron-nickel/poly(ethersulfone) mixed matrix membranes for oxygen separation potential without applying an external magnetic field

This work presents novel magnetic mixed matrix poly(ethersulfone) (PES) membranes that combine the advantages of low-cost common PES polymer and low-cost iron–nickel magnetic alloys. Moreover, the presented magnetic mixed matrix PES membranes were fabricated and used without applying an external magnetic field during either the membrane casting or the separating process. The fabricated magnetic membranes were prepared using the phase inversion technique and N-methylpyrrolidone and N,N‐Dimethylformamide solvents mixture with volumetric ratio 1:9 and Lithium chloride as an additive. The used iron–nickel magnetic alloys were prepared by a simple chemical reduction method with unique morphologies (Fe₁₀Ni₉₀; starfish-like and Fe₂₀Ni₈₀; necklace-like). The fabricated membranes were characterized using Scanning Electron Microscope (SEM) and Scanning-Transmission Electron Microscope (STEM) imaging, energy dispersive X-ray (EDX), Thermogravimetric (TGA), and X-ray diffraction (XRD). Also, static water contact angle, membrane thickness, surface roughness, membrane porosity, membrane tensile strength as well as Vibrating Sample Magnetometer (VSM) analysis and oxygen transition rate (OTR) were determined. Moreover, the effect of alloy concentration and using Lithium chloride as an additive on the properties of the fabricated blank PES and magnetic mixed matrix PES membranes were studied. The presented novel magnetic mixed matrix PES membranes have high coercivity up to 106 (emu/g) with 3.61 × 10^–5 cm³/cm²·s OTR compared to non-oxygen permeable blank PES membranes. The presented novel magnetic mixed matrix PES membranes have good potential in (oxygen) gas separation.

Polymeric composite membranes in carbon dioxide capture process: a review

Carbon dioxide (CO₂) emission to the atmosphere is the prime cause of certain environmental issues like global warming and climate change, in the present day scenario. Capturing CO₂ from various stationary industrial emission sources is one of the initial steps to control the aforementioned problems. For this concern, a variety of resources, such as liquid absorbents, solid adsorbents, and membranes, have been utilized for CO₂ capturing from various emission sources. Focused on membrane-based CO₂ capture, polymeric membranes with composite structure (polymeric composite membrane) offer a better performance in CO₂ capturing process than other membranes, due to the composite structure it offers higher gas flux and less material usage, thus facile to use high performed expensive material for membrane fabrication and achieved good efficacy in CO₂ capture. This compressive review delivers the utilization of different polymeric composite membranes in CO₂ capturing applications. Further, the types of polymeric materials used and the different physicochemical modifications of those membrane materials and their CO₂ capturing ability are briefly discussed in the text. In conclusion, the current status and possible perspective ways to improve the CO₂ capture process in industrial CO₂ gas separation applications are described in this review.

Development of an extended model for the permeation of environmentally hazardous CO2 gas across asymmetric hollow fiber composite membranes

This study presents an extended thermodynamic and phenomenological combined model to mitigate the environmental hazardous acid gas over composite membranes. The model has been applied to an acid gas such as carbon dioxide (CO₂) for its permeation through polyetherimide incorporated montmorillonite (Mt) nanoparticles hollow fiber asymmetric composite membranes. The well-established non-equilibrium lattice fluid (NELF) model for penetrating low molecular weight penetrant in a glassy polyetherimide (PEI) was extended to incorporate the other important polymer/filler system features such as tortuosity in acid gas diffusion pathways resulted from layered filler aspect ratio and concentration. The model mentioned above predicts the behavior of acid gas in PEI-Mt composite membranes based on thermodynamic characteristics of CO₂ and PEI and tortuosity due to Mt. The calculated results are compared to experimentally determined values of CO₂ permeability through PEI-Mt composite asymmetric hollow fiber membranes at varying transmembrane pressures and Mt concentrations. A reasonable agreement was found between the model predicted behavior and experimentally determined data in terms of CO₂ solubility, Mt concentration and aspect ratio were calculated based on average absolute relative error (%AARE). The proposed modified model efficiently predicts the CO₂ permeance across MMMs up to 3 wt% Mt loadings and 6 bar pressure with ± 10%AARE.

A Prospective Concept on the Fabrication of Blend PES/PEG/DMF/NMP Mixed Matrix Membranes with Functionalised Carbon Nanotubes for CO2/N2 Separation

With an ever-increasing global population, the combustion of fossil fuels has risen immensely to meet the demand for electricity, resulting in significant increase in carbon dioxide (CO₂) emissions. In recent years, CO₂ separation technology, such as membrane technology, has become highly desirable. Fabricated mixed matrix membranes (MMMs) have the most desirable gas separation performances, as these membranes have the ability to overcome the trade-off limitations. In this paper, blended MMMs are reviewed along with two polymers, namely polyether sulfone (PES) and polyethylene glycol (PEG). Both polymers can efficiently separate CO₂ because of their chemical properties. In addition, blended N-methyl-2-pyrrolidone (NMP) and dimethylformamide (DMF) solvents were also reviewed to understand the impact of blended MMMs’ morphology on separation of CO₂. However, the fabricated MMMs had challenges, such as filler agglomeration and void formation. To combat this, functionalised multi-walled carbon nanotube (MWCNTs-F) fillers were utilised to aid gas separation performance and polymer compatibility issues. Additionally, a summary of the different fabrication techniques was identified to further optimise the fabrication methodology. Thus, a blended MMM fabricated using PES, PEG, NMP, DMF and MWCNTs-F is believed to improve CO₂/nitrogen separation.

A 2D Graphitic-Polytriaminopyrimidine (g-PTAP)/Poly(ether-block-amide) Mixed Matrix Membrane for CO2 Separation

Poly(ether-block-amide)/g-PTAP mixed matrix membranes (MMMs) were developed by incorporating different wt.% (1-10%) of a novel 2D g-PTAP nanofiller and its effects on membrane structure and gas permeability were studied. The novel 2D material g-PTAP was synthesized and characterized by various analytical techniques including field-emission scanning electron microscopy (FESEM), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and Raman spectroscopy. The fabricated MMMs were investigated to study the interaction and compatibility between Pebax and g-PTAP. The MMMs showed an effective integration of g-PTAP nanofiller into the Pebax matrix without affecting its thermal stability. Gas permeation experiments with MMMs showed improved CO₂ permeability and selectivity (CO₂ /N₂ ) upon incorporation of g-PTAP in the Pebax polymer matrix. The maximum CO₂ permeability enhancement from 82.3 to 154.6 Barrer with highest CO₂ /N₂ selectivity from 49.5 to 83.5 were found with 2.5 wt.% of nanofiller compared to neat Pebax membranes.

The prospect of synthesis of PES/PEG blend membranes using blend NMP/DMF for CO2/N2 separation

Carbon dioxide (CO2) emissions have been the root cause for anthropogenic climate change. Decarbonisation strategies, particularly carbon capture and storage (CCS) are crucial for mitigating the risk of global warming. Among all current CO2 separation technologies, membrane separation has the biggest potential for CCS as it is inexpensive, highly efficient, and simple to operate. Polymeric membranes are the preferred choice for the gas separation industry due to simpler methods of fabrication and lower costs compared to inorganic or mixed matrix membranes (MMMs). However, plasticisation and upper-bound trade-off between selectivity and permeability has limited the gas separation performance of polymeric membranes. Recently, researchers have found that the blending of glassy and rubbery polymers can effectively minimise trade-off between selectivity and permeability. Glassy poly(ethersulfone) (PES) and rubbery poly(ethylene) glycol (PEG) are polymers that are known to have a high affinity towards CO2. In this paper, PEG and PES are reviewed as potential polymer blend that can yield a final membrane with high CO2 permeance and CO2/nitrogen (N2) selectivity. Gas separation properties can be enhanced by using different solvents in the phase-inversion process. N-Methyl-2-Pyrrolidone (NMP) and Dimethylformamide (DMF) are common industrial solvents used for membrane fabrication. Both NMP and DMF are reviewed as prospective solvent blend that can improve the morphology and separation properties of PES/PEG blend membranes due to their effects on the membrane structure which increases permeation as well as selectivity. Thus, a PES/PEG blend polymeric membrane fabricated using NMP and DMF solvents is believed to be a major prospect for CO2/N2 gas separation.

The Effect of the Oleophobicity Deterioration of a Membrane Surface on Its Rejection Capacity: A Computational Fluid Dynamics Study

In this work, the effects of the deteriorating affinity-related properties of membranes due to leaching and erosion on their rejection capacity were studied via computational fluid dynamics (CFD). The function of affinity-enhancing agents is to modify the wettability state of the surface of a membrane for dispersed droplets. The wettability conditions can be identified by the contact angle a droplet makes with the surface of the membrane upon pinning. For the filtration of fluid emulsions, it is generally required that the surface of the membrane is nonwetting for the dispersed droplets such that the interfaces that are formed at the pore openings provide the membrane with a criterion for the rejection of dispersals. Since materials that make up the membrane do not necessarily possess the required affinity, it is customary to change it by adding affinity-enhancing agents to the base material forming the membrane. The bonding and stability of these materials can be compromised during the lifespan of a membrane due to leaching and erosion (in crossflow filtration), leading to a deterioration of the rejection capacity of the membrane. In order to investigate how a decrease in the contact angle can lead to the permeation of droplets that would otherwise get rejected, a CFD study was conducted. In the CFD study, a droplet was released in a crossflow field that involved a pore opening and the contact angle was considered to decrease with time as a consequence of the leaching of affinity-enhancing agents. The CFD analysis revealed that the decrease in the contact angle resulted in the droplet spreading over the surface more. Furthermore, the interface that was formed at the entrance of the pore opening flattened as the contact angle decreased, leading the interface to advance more inside the pore. The droplet continued to pass over the pore opening until the contact angle reached a certain value, at which point, the droplet became pinned at the pore opening.

Ultrahigh Carbon Dioxide-Selective Composite Membrane Containing a γ-CD-MOF Layer

Mixed matrix membranes (MMMs) for CO₂ separation have overcome the trade-off between gas permeability and gas selectivity to some extent. However, most MMMs still are prepared in lab- and pilot-scales since the permeability and selectivity of CO₂ are not good enough to reach the economically available requirements. Moreover, the fabrication of few MMMs with good separation performance is time-consuming or need harsh conditions. In this study, a novel MOF-based composite membrane (PAN-γ-CD-MOF-PU membrane) was successfully fabricated by a facile and fast spin-coating method. In the two-step coating process, we applied a uniform selective layer of γ-cyclodextrin-MOF (γ-CD-MOF) on porous polyacrylonitrile and then coated a layer of polyurethane on the γ-CD-MOF layer. The entire membrane formation process was about 30 s. The formation of a unique γ-CD-MOF layer greatly improved the separation ability of CO₂ (the CO₂ permeability is 70.97 barrers; the selectivity to CO₂/N₂ and CO₂/O₂ are 253.46 and 154.28, respectively). The gas separation performance can exceed the Robeson upper limit obviously and the selectivity is better than other MOF-based composite membranes. In addition, the PAN-γ-CD-MOF-PU membrane is strong and flexible. Therefore, the PAN-γ-CD-MOF-PU membrane developed in this study has great potential in large-scale industrial separation of CO₂.

High performance compatible thiazole-based polymeric blend cellulose acetate membrane as selective CO2 absorbent and molecular sieve

Green blend membranes comprise of high thermal resistance ortho-linked thiazole-based polyimine (PM-4) including thioether linkage were fabricated in combination of glassy cellulose acetate (CA). The thermal stabilities of PMs were examined using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). Morphological aspects and functional groups of the membranes were investigated via field emission scanning electron microscopy (FESEM) and Fourier transform infrared spectroscopy-attenuated total reflectance (FTIR-ATR) analysis respectively. X-ray diffraction (XRD) and mechanical strength were determined as well. The effects of polyimine content, pressure and temperature were studied on CO₂ permeability (P) and selectivity. The pressure changes revealed exponentially increases on CO₂ permeability by plasticization, facilitated transfer and solution-diffusion mechanisms, but decreases on CH₄ and N₂ permeations. Remarkable permeation (P =  3000 Barrer) of CA/PM-4 (1:3 % w/w) and ideal selectivity ratios of CO₂/N₂ = 59, CO₂/CH₄ = 33.7 were obtained at 3 bar and 35 °C versus neat CA membrane.

Development and Performance Evaluation of Cellulose Acetate-Bentonite Mixed Matrix Membranes for CO2 Separation

Membrane science is a state-of-the-art environmentally green technology that ascertains superior advantages over traditional counterparts for CO2 capture and separation. In this research, mixed matrix membranes (MMMs) comprising cellulose acetate (CA) with various loadings of bentonite (Bt) clay were fabricated by adopting the phase-inversion technique for CO2/CH4 and CO2/N2 separation. The developed pristine and MMMs were characterized for morphological, thermal, structural, and mechanical analyses. Several techniques such as scanning electron microscopy, thermogravimetric analysis, Fourier transformed infrared spectroscopy, and nano-indentation investigations revealed the promising effect of Bt clay in MMMs as compared to pristine CA membrane. Nano-indentation test identified that elastic modulus and hardness of the MMM with 1 wt. loading was increased by 64% and 200%, respectively, compared to the pristine membrane. The permeability decreased with the incorporation of Bt clay due to uniform dispersion of filler attributed to enhanced tortuosity for the gas molecules. Nevertheless, an increase in gas separation performance was observed with Bt addition up to 1 wt. loading. The opposite trend prevailed with increasing Bt concentration on the separation performance owing to filler agglomeration and voids creation. The maximum value of ideal selectivity (CO2/CH4) was achieved at 2 bar pressure with 1 wt. % Bt loading, which is 79% higher than the pristine CA membrane. For CO2/N2, the ideal selectivity was 123% higher compared to the pristine membrane with 1 wt. % Bt loading at 4 bar pressure.

SAPO-34 zeotype membrane for gas sweetening

Membranes are considered promising tools for gas sweetening due to their lower footprint (i.e., area and energy requirement, considering elimination of solvent/absorbent and its associated regeneration procedures), and ease of scale-up. Performing membrane gas separation is strongly dependent on membrane materials. With a 0.38-nm pore size, the SAPO-34 membrane surpasses the upper bond limit for CO2/CH4 separation. However, preparing defect-free and high-performance zeolite membranes is quite challenging. This paper reviews gas transport and separation mechanisms in SAPO-34 membranes, and it discusses prospective approaches for obtaining membranes with defect-free selective layers and hence high separation performance. Highlights, as well as the authors’ perspectives on the future development of SAPO-34 membranes in the field of gas separation, are pointed out.

Nanoparticles influence miscibility in LCST polymer blends: from fundamental perspective to current applications

Polymer blending is an effective method that can be used to fabricate new versatile materials with enhanced properties. The blending of two polymers can result in either a miscible or an immiscible polymer blend system. This present review provides an in-depth summary of the miscibility of LCST polymer blend systems, an area that has garnered much attention in the past few years. The initial discourse of the present review mainly focuses on process-induced changes in the miscibility of polymer blend systems, and how the preparation of polymer blends affects their final properties. This review further highlights how nanoparticles induce miscibility and describes the various methods that can be implemented to avoid nanoparticle aggregation. The concepts and different state-of-the-art experimental methods which can be used to determine miscibility in polymer blends are also highlighted. Lastly, the importance of studying miscible polymer blends is extensively explored by looking at their importance in barrier materials, EMI shielding, corrosion protection, light-emitting diodes, gas separation, and lithium battery applications. The primary goal of this review is to cover the journey from the fundamental aspects of miscible polymer blends to their applications.

Nanohybrid Membrane Synthesis with Phosphorene Nanoparticles: A Study of the Addition, Stability and Toxicity

Phosphorene is a promising candidate as a membrane material additive because of its inherent photocatalytic properties and electrical conductance which can help reduce fouling and improve membrane properties. The main objective of this study was to characterize structural and morphologic changes arising from the addition of phosphorene to polymeric membranes. Here, phosphorene was physically incorporated into a blend of polysulfone (PSf) and sulfonated poly ether ether ketone (SPEEK) doping solution. Protein and dye rejection studies were carried out to determine the permeability and selectivity of the membranes. Since loss of material additives during filtration processes is a challenge, the stability of phosphorene nanoparticles in different environments was also examined. Furthermore, given that phosphorene is a new material, toxicity studies with a model nematode, Caenorhabditis elegans, were carried out to provide insight into the biocompatibility and safety of phosphorene. Results showed that membranes modified with phosphorene displayed a higher protein rejection, but lower flux values. Phosphorene also led to a 70% reduction in dye fouling after filtration. Additionally, data showed that phosphorene loss was negligible within the membrane matrix irrespective of the pH environment. Phosphorene caused toxicity to nematodes in a free form, while no toxicity was observed for membrane permeates.

Synthesis of Imidazolium based PILs and Investigation of Their Blend Membranes for Gas Separation

Polymeric (ionic liquid) (PIL) copolymers bearing cationic imidazolium pendants and polar acrylic acid groups (P(VBCImY-co-AA_x)), which both favor the interaction with CO₂ molecules, have been synthesized and blended with film forming, high glass transition temperature aromatic polyether-based pyridinium PILs (PILPyr). The blend membranes based on the above combination have been prepared and characterized in respect to their thermal and morphological behavior as well as to their gas separation properties. The used copolymers and blends showed a wide range of glass transition temperatures from 32 to 286 °C, while blends exhibited two phase morphology despite the presence of polar groups in the blend components that could participate in specific interactions. Finally, the membranes were studied in terms of their gas separation behavior. It revealed that blend composition, counter anion type and acrylic acid molar percentage affect the gas separation properties. In particular, PILPyr-TFSI/P(VBCImTFSI-co-AA₂₀) blend with 80/20 composition shows CO₂ permeability of 7.00 Barrer and quite high selectivity of 103 for the CO₂/CH₄ gas pair. Even higher CO₂/CH_4. selectivity of 154 was achieved for PILPyr-BF₄/P(VBCImBF₄-co-AA₁₀) blend with composition 70/30.

Influence of Blend Composition and Silica Nanoparticles on the Morphology and Gas Separation Performance of PU/PVA Blend Membranes

Polymer blending and mixed-matrix membranes are well-known modification techniques for tuning the gas separation properties of polymer membranes. Here, we studied the gas separation performance of mixed-matrix membranes (MMMs) based on the polyurethane/poly(vinyl alcohol) (PU/PVA) blend containing silica nanoparticles. Pure (CO₂, CH₄, N₂, O₂) and mixed-gas (CO₂/N₂ and CO₂/CH₄) permeability experiments were carried out at 10 bar and 35 °C. Poly(vinyl alcohol) (PVA) with a molecular weight of 200 kDa (PVA200) was blended with polyurethane (PU) to increase the CO₂ solubility, while the addition of silica particles to the PU/PVA blend membranes augmented the CO₂ separation performance. The SEM images of the membranes showed that the miscibility of the blend improved by increasing the PVA contents. The membrane containing 10 wt % of PVA200 (PU/PVA200–10) exhibited the highest CO₂/N₂~32.6 and CO₂/CH₄~9.5 selectivities among other blend compositions, which increased to 45.1 and 15.2 by incorporating 20 wt % nano-silica particles.

Predicting CO2 Permeation through an Enhanced Ionic Liquid Mixed Matrix Membrane (IL3M)

Ionic liquid mixed matrix membranes (IL3Ms) were synthesized using polyethersulfone (PES) as the base polymer and silica-aluminophosphate (SAPO-34) as the dispersed particles, and their CO2 permeation was investigated. Three of the most widely used models for gas separation—the Maxwell, Lewis–Nielson, and Maxwell–Wagner–Sillar (MWS) models—were then applied to the membranes. Large deviations were found between the model predictions and experimental data. FESEM images suggested that local agglomeration and disorientation of the SAPO-34 particles within the membrane afforded substantial changes in the morphology. The MWS model, which considers the shape factor, was modified to incorporate the volume fraction of the wetted dispersed phase and the ideal shape factor. A direct relationship was found between the filler concentration and the shape factor. The modified model was shown to produce absolute and relative errors of less than 3%. When validated against data from the literature, the deviation remained within 5%. The modified model can be used to estimate the gas permeance of an IL3M.

Highly Permeable Matrimid®/PIM-EA(H₂)-TB Blend Membrane for Gas Separation

The effect on the gas transport properties of Matrimid®5218 of blending with the polymer of intrinsic microporosity PIM-EA(H₂)-TB was studied by pure and mixed gas permeation measurements. Membranes of the two neat polymers and their 50/50 wt % blend were prepared by solution casting from a dilute solution in dichloromethane. The pure gas permeability and diffusion coefficients of H₂, He, O₂, N₂, CO₂ and CH₄ were determined by the time lag method in a traditional fixed volume gas permeation setup. Mixed gas permeability measurements with a 35/65 vol % CO₂/CH₄ mixture and a 15/85 vol % CO₂/N₂ mixture were performed on a novel variable volume setup with on-line mass spectrometric analysis of the permeate composition, with the unique feature that it is also able to determine the mixed gas diffusion coefficients. It was found that the permeability of Matrimid increased approximately 20-fold with the addition of 50 wt % PIM-EA(H₂)-TB. Mixed gas permeation measurements showed a slightly stronger pressure dependence for selectivity of separation of the CO₂/CH₄ mixture as compared to the CO₂/N₂ mixture, particularly for both the blended membrane and the pure PIM. The mixed gas selectivity was slightly higher than for pure gases, and although N₂ and CH₄ diffusion coefficients strongly increase in the presence of CO₂, their solubility is dramatically reduced as a result of competitive sorption. A full analysis is provided of the difference between the pure and mixed gas transport parameters of PIM-EA(H₂)-TB, Matrimid®5218 and their 50:50 wt % blend, including unique mixed gas diffusion coefficients.