Innovative Protocols in the Catalytic Oxidation of 5-Hydroxymethylfurfural

Advanced Microwave Strategies Facilitate Structural Engineering for Efficient Electrocatalysis

In the dynamic realm of energy conversion, the demand for efficient electrocatalysis has surged due to the urgent need to seamlessly integrate renewable energy. Traditional electrocatalyst preparation faces challenges like poor controllability, elevated costs, and stringent operational conditions. The introduction of microwave strategies represents a transformative shift, offering rapid response, high-temperature energy, and superior controllability. Notably, non-liquid-phase advanced microwave technology holds promise for introducing novel models and discoveries compared to traditional liquid-phase microwave methods. This review examines the nuanced applications of microwave technology in electrocatalyst structural engineering, emphasizing its pivotal role in the energy paradigm and addressing challenges in conventional methods. The ensuing discussion explores the profound impact of advanced microwave strategies on electrocatalyst structural engineering, highlighting discernible advantages in optimizing performance. Various applications of advanced microwave techniques in electrocatalysis are comprehensively discussed, providing a forward-looking perspective on their untapped potential to propel transformative strides in renewable energy research. It provides a forward-looking perspective, delving into the untapped potential of microwaves to propel transformative strides in renewable energy research.

5-Hydroxymethylfurfural and its Downstream Chemicals: A Review of Catalytic Routes

Biomass assumes an increasingly vital role in the realm of renewable energy and sustainable development due to its abundant availability, renewability, and minimal environmental impact. Within this context, 5-hydroxymethylfurfural (HMF), derived from sugar dehydration, stands out as a critical bio-derived product. It serves as a pivotal multifunctional platform compound, integral in synthesizing various vital chemicals, including furan-based polymers, fine chemicals, and biofuels. The high reactivity of HMF, attributed to its highly active aldehyde, hydroxyl, and furan ring, underscores the challenge of selectively regulating its conversion to obtain the desired products. This review highlights the research progress on efficient catalytic systems for HMF synthesis, oxidation, reduction, and etherification. Additionally, it outlines the techno-economic analysis (TEA) and prospective research directions for the production of furan-based chemicals. Despite significant progress in catalysis research, and certain process routes demonstrating substantial economics, with key indicators surpassing petroleum-based products, a gap persists between fundamental research and large-scale industrialization. This is due to the lack of comprehensive engineering research on bio-based chemicals, making the commercialization process a distant goal. These findings provide valuable insights for further development of this field.

Controllable evolution of NiOOH/Au3+ active species for the oxidation of 5-hydroxymethylfurfural

To induce the generation of active species at the metal-carrier interface, a new synthetic strategy was successfully developed to reconstruct the Ni MOF-Au via electrochemical activation. This unique configuration not only obtained high-valence NiOOH-Au3+ species, but also stably anchored the Au nanoparticles on the surface of the catalyst. As a result, nearly 99.8% FDCA yield and 100% Faraday efficiency of FDCA were achieved at the optimal potential of 1.57 V vs. RHE. Therefore, this electrochemical reconstruction provides new insights for the development of efficient catalysts in other heterogeneous catalytic reactions.

Spectrophotometric Assay for the Detection of 2,5-Diformylfuran and Its Validation through Laccase-Mediated Oxidation of 5-Hydroxymethylfurfural

Modern biocatalysis requires fast, sensitive, and efficient high-throughput screening methods to screen enzyme libraries in order to seek out novel biocatalysts or enhanced variants for the production of chemicals. For instance, the synthesis of bio-based furan compounds like 2,5-diformylfuran (DFF) from 5-hydroxymethylfurfural (HMF) via aerobic oxidation is a crucial process in industrial chemistry. Laccases, known for their mild operating conditions, independence from cofactors, and versatility with various substrates, thanks to the use of chemical mediators, are appealing candidates for catalyzing HMF oxidation. Herein, Schiff-based polymers based on the coupling of DFF and 1,4-phenylenediamine (PPD) have been used in the set-up of a novel colorimetric assay for detecting the presence of DFF in different reaction mixtures. This method may be employed for the fast screening of enzymes (Z' values ranging from 0.68 to 0.72). The sensitivity of the method has been proved, and detection (8.4 μM) and quantification (25.5 μM) limits have been calculated. Notably, the assay displayed selectivity for DFF and enabled the measurement of kinetics in DFF production from HMF using three distinct laccase-mediator systems.

Efficient One-Pot Synthesis of 2,5-Furandicarboxylic Acid from Sugars over Polyoxometalate/Metal-Organic Framework Catalysts

Converting extensive sugars into value-added 2,5-furandicarboxylic acid (FDCA) has been considered to be a promising approach to developing sustainable substitutes for chemicals from fossil resources. The complicated conversion processes involved multiple cascade reactions and intermediates, which made the design of efficient multifunction catalysts challenging. Herein, we developed a catalyst by introducing phosphotungstic acid (PW) and Co sites into the UiO-66, which achieved a one-pot cascade conversion of fructose-to-FDCA with high conversion (>99 %) and yield (94.6 %) based on the controllable Lewis/Brønsted acid sites and redox sites. Controlled experiments and detailed characterizations show that the multifunctional PW/UiO(Zr, Co) catalysts successfully affords the direct synthesis of FDCA from fructose via dehydration and selective oxidation in the one-pot reaction. Additionally, the MOF catalysts could also efficiently convert various sugars into FDCA, which has broad application prospects. This study provides new strategies for designing multifunctional catalysts to achieve efficient production of FDCA from biomass in the one-pot reaction.

Band Structure Engineering of Polyimide Photocatalyst for Efficient and Selective Oxidation of Biomass-Derived 5-Hydroxymethylfurfural

Solar-driven high-value utilization of biomass and its derivatives has attracted tremendous attention in replacing fossil sources to generate chemicals. Developing high-performance photocatalysts to selectively catalyze bio-platform molecules remains a challenge. Herein, biomass-based 5-hydroxymethylfurfural (HMF) was efficiently and selectively photooxidized to 2, 5-diformylfuran (DFF) using a metal-free polyimide (PI). PI with moderate photooxidation capacity delivered high DFF selectivity of 91 % and high apparent quantum efficiency of 1.13 %, nearly 7 times higher than that of graphitic carbon nitride. Experimental measurements and theoretical calculations revealed that the band structure and photooxidation capability of PI can be continuously modulated by varying the molar ratio of amine and anhydride. Mechanism analysis depicted that holes and superoxide radicals play crucial roles in the efficient photooxidation of HMF to DFF. This work provides guidance on designing efficient polymeric photocatalysts for oxidating biomass and its derivatives to value-added chemicals.

5-Hydroxymethylfurfural synthesis from fructose over deep eutectic solvents in batch reactors and continuous flow microreactors

Abstract

In this work, a deep eutectic solvent (DES) composed of choline chloride (ChCl) and ethylene glycol (EG) was prepared and applied for the conversion of fructose to 5-hydroxymethylfurfural (HMF), catalyzed by HCl in both laboratory batch reactors and continuous flow microreactors. The effects of reaction temperature, batch time, catalyst loading and molar ratio of ChCl to EG on the fructose conversion and HMF yield were first investigated in the monophasic batch system of ChCl/EG DES. To inhibit HMF-involved side reactions (e.g., its polymerization to humins), methyl isobutyl ketone (MIBK) was used as the extraction agent to form a biphasic system with DES in batch reactors. As a result, the maximum HMF yield could be enhanced at an MIBK to DES volume ratio of 3:1, e.g., increased from 48% in the monophasic DES (with a molar ratio ChCl to EG at 1:3) to 63% in the biphasic system at 80°C and 5 mol% of HCl loading. Based on the optimized results in batch reactors, biphasic experiments were conducted in capillary microreactors under slug flow operation, where a maximum HMF yield of ca. 61% could be obtained in 13 min, which is similar to that in batch under otherwise the same conditions. The slight mass transfer limitation in microreactors was confirmed by performing experiments with microreactors of varying length, and comparing the characteristic mass transfer time and reaction time, indicating further room for improvement.

Highlights

• The efficient fructose conversion to HMF in deep eutectic solvents was achieved in batch reactors and microreactors.

• An HMF yield over 60% could be obtained at a fructose conversion above 90% in both reactors at 80°C within 14 min.

• The HMF yield was enhanced from 48% in the monophasic ChCl/EG system to 63% in the DES-MBIK biphasic system in batch.

• A slight mass transfer limitation was found in the biphasic slug flow microreactor.

Graphical Abstract

Microwave Assisted Esterification of Aryl/Alkyl Acids Catalyzed by N-Fluorobenzenesulfonimide

The susceptibility of the carbonyl group towards nucleophilic attack affords the construction of various organic compounds. Thus, investigations of carbonyl activation applying greener methodologies are highly important. In the present work, among the investigated N-halo compounds, N-fluorobenzenesulfonimide (NFSi) has been found as an efficient and selective catalyst in the reaction of direct esterification of aryl and alkyl carboxylic acids supported by microwave (MW) irradiation. The comprehensive esterification of different benzoic acids and mono-, di- and tri-carboxy alkyl derivatives was performed, whereby significant reaction time reductions were achieved. The presented method used NFSi as an easily manipulatable, non-metal, water- and air-tolerant catalyst, allowing simple synthetic and isolation procedures and energy saving, compared to conventional methodologies. Importantly, in contrast to esterification under thermal conditions, where N-halo compounds behave as pre-catalysts, in the MW-supported protocol, a distinct reaction mechanism has been proposed that assumes NFSi as a sustainable catalyst. Moreover, a scale-up of the industrially important derivative was performed.

Alloy-Driven Efficient Electrocatalytic Oxidation of Biomass-Derived 5-Hydroxymethylfurfural towards 2,5-Furandicarboxylic Acid: A Review

In recent years, electrocatalysis was progressively developed to facilitate the selective oxidation of biomass-derived 5-hydroxymethylfurfural (HMF) towards the value-added chemical 2,5-furandicarboxylic acid (FDCA). Among reported electrocatalysts, alloy materials have demonstrated superior electrocatalytic properties due to their tunable electronic and geometric properties. However, a specific discussion of the potential impacts of alloy structures on the electrocatalytic HMF oxidation performance has not yet been presented in available Reviews. In this regard, this Review introduces the most recent perspectives on the alloy-driven electrocatalysis for HMF oxidation towards FDCA, including oxidation mechanism, alloy nanostructure modulation, and external conditions control. Particularly, modulation strategies for electronic and geometric structures of alloy electrocatalysts have been discussed. Challenges and suggestions are also provided for the rational design of alloy electrocatalysts. The viewpoints presented herein are anticipated to potentially contribute to a further development of alloy-driven electrocatalytic oxidation of HMF towards FDCA and to help boost a more sustainable and efficient biomass refining system.

5-Hydroxymethylfurfural Oxidation to 2,5-Furandicarboxylic Acid on Noble Metal-Free Nanocrystalline Mixed Oxide Catalysts

Noble metal-free catalysts based on earth-abundant and inexpensive mixed oxides are active catalysts of all steps of the reaction cascade leading from 5-hydroxymethylfurfural (HMF) to 2,5-furandicarboxylic acid (FDCA) using tert-butyl hydroperoxide (TBHP) as oxidation agent. Catalysts covering the whole range of composition in the Cu-Mn and Co-Fe series have been prepared and characterised. The nature and composition of the catalyst strongly affect conversion and selectivity. The distribution of products indicates that radical-type oxygen species, deriving from the activation of TBHP, play a determining role in the reaction. The early steps of reaction mainly follow the pattern expected for heterogeneous Fenton catalysts. Mixed oxide catalysts are the most effective in further oxidation steps, leading to the formation of FDCA, both in the Cu-Mn and Co-Fe systems. This behaviour can be related to the distribution of charge in the mixed oxides, suggesting a possible implication of the lattice oxygen in the last reaction steps. The results provide indications on how to optimize the reaction and minimize the formation of byproducts (humins and oligomers).

Enabling Efficient Aerobic 5-Hydroxymethylfurfural Oxidation to 2,5-Furandicarboxylic Acid in Water by Interfacial Engineering Reinforced Cu-Mn Oxides Hollow Nanofiber

Herein, a one-dimensional hollow nanofiber catalyst composed of tightly packed multiphase metal oxides of Mn₂ O₃ and Cu_1.4 Mn_1.6 O₄ was constructed by electrospinning and tailored thermal treatment procedure. The characterization results comprehensively confirmed the special morphology and composition of various comparative catalysts. This strategy endowed the catalyst with abundant interfacial characteristics of components Mn₂ O₃ and Cu_1.4 Mn_1.6 O₄ nanocrystal. Impressively, the tuning thermal treatment resulted in tailored Cu^I sites and surface oxygen species of the catalyst, thus affording optimized oxygen vacancies for reinforced oxygen adsorption, while the concomitant enhanced lattice oxygen activity in the constructed composite catalyst ensured the higher catalytic oxidation ability. More importantly, the regulated proportion of oxygen vacancy and lattice oxygen in the composite catalyst was obtained in the best catalyst, beneficial to accelerate the reaction cycle. Compared to other counterparts obtained by different temperatures, the CMO-500 sample exhibited superior selective aerobic 5-hydroxymethylfurfural (HMF) oxidation to 2,5-furandicarboxylic acid (FDCA, 96 % yield) in alkali-bearing aqueous solution using O₂ at 120 °C, which resulted from the above-mentioned composition optimization and interfacial engineering reinforced surface oxygen consumption and regeneration cycle. The reaction mechanism was further proposed to uncover the lattice oxygen and oxygen vacancy participating HMF conversion process.

Electro- and Photocatalytic Oxidative Upgrading of Bio-based 5-Hydroxymethylfurfural

Conversion of biomass into biofuels and high value-added chemicals is a promising strategy to solve the increasingly deteriorating environmental problems caused by fossil energy consumption. The development of efficient technologies and methods is the premise and guarantee to realize the high-value conversion of biomass. 5-Hydroxymethylfurfural (HMF), as a versatile biomass platform compound, is generated via dehydration of hexoses (e. g., fructose and glucose) derived from cellulosic biomass. This Review gives an overview of the advances and challenges of electro- and photocatalytic oxidation of biomass-derived HMF to high-value chemicals such as 2,5-formylfuran (DFF) and 2,5-furandicarboxylic acid (FDCA). These strategies and methods for the preparation of high-value chemicals by electro- and photocatalytic oxidation of HMF, coupled with, for example, hydrogen evolution reaction, organic substrate reduction, CO₂ reduction reaction, or N₂ reduction reaction, were summarized and discussed. Moreover, the catalytic efficiency and mechanism of different types of catalysts were also introduced in these conversion systems.

Carbon-Based Nanocatalysts (CnCs) for Biomass Valorization and Hazardous Organics Remediation

The continuous increase of the demand in merchandise and fuels augments the need of modern approaches for the mass-production of renewable chemicals derived from abundant feedstocks, like biomass, as well as for the water and soil remediation pollution resulting from the anthropogenic discharge of organic compounds. Towards these directions and within the concept of circular (bio)economy, the development of efficient and sustainable catalytic processes is of paramount importance. Within this context, the design of novel catalysts play a key role, with carbon-based nanocatalysts (CnCs) representing one of the most promising class of materials. In this review, a wide range of CnCs utilized for biomass valorization towards valuable chemicals production, and for environmental remediation applications are summarized and discussed. Emphasis is given in particular on the catalytic production of 5-hydroxymethylfurfural (5-HMF) from cellulose or starch-rich food waste, the hydrogenolysis of lignin towards high bio-oil yields enriched predominately in alkyl and oxygenated phenolic monomers, the photocatalytic, sonocatalytic or sonophotocatalytic selective partial oxidation of 5-HMF to 2,5-diformylfuran (DFF) and the decomposition of organic pollutants in aqueous matrixes. The carbonaceous materials were utilized as stand-alone catalysts or as supports of (nano)metals are various types of activated micro/mesoporous carbons, graphene/graphite and the chemically modified counterparts like graphite oxide and reduced graphite oxide, carbon nanotubes, carbon quantum dots, graphitic carbon nitride, and fullerenes.

Fire Propagation Behavior of Some Biobased Furanic Compounds with a Focus on the Polymer PEF

Avantium is in the process of building a flagship plant for the production of furandicarboxylic acid (FDCA) and the derived polyester polyethylene furanoate (PEF) using their YXY process. Because of the status of this development of monomer production, next to storage and shipping, polymer production, application development, and polymer recycling, the understanding of the safety aspects of the YXY process is key for a successful deployment of the technology. In this paper, the focus is on fire propagation-related issues for both monomeric furanic compounds and for the polymer PEF and results are compared with relevant reference materials. The current assessment addresses the fire initiation and propagation behavior of FDCA and PEF for the very first time. From the fire safety viewpoint, it can be concluded that of the furanics tested, FDCA has a better safety margin both in terms of a lower thermal and chemical threat, as fires resulting from FDCA are not easily shifting toward underventilated fire scenarios. The obtained results with the PEF polymer are useful in understanding the nature and behavior of PEF under real fire conditions. PEF seems slightly better in terms of the total energy released from the combustion process than the bulk polyester PET. In addition, PEF fires result in lesser CO and soot yields compared to PET, which is proof for a better completeness of combustion.

Highly efficient catalytic oxidation of 5-hydroxymethylfurfural to 2,5-furandicarboxylic acid using bimetallic Pt-Cu alloy nanoparticles as catalysts

Bimetallic platinum-copper alloy nanoparticles are highly active catalysts for the oxidation of 5-hydroxymethylfurfural (HMF) to 2,5-furandicarboxylic acid (FDCA) under base-free conditions, with a high turnover frequency of up to 135 h^-1 in aqueous solution. The Pt-Cu_1.5/AC alloyed catalyst promoted the rate-determining step in the tandem oxidation compared with the monometallic Pt/AC catalyst, thus improving the catalytic performance.

Atom-economic Approach to the Synthesis of α-(Hetero)aryl-substituted Furan Derivatives from Biomass

An atom-economic ring construction approach to the synthesis of α-(hetero)arylfurans based on renewable furanic platform chemicals has been developed. Corresponding compounds have been prepared in good to excellent yields via [2+2+2] and [4+2] cycloaddition reactions using metal-catalyzed or photoredox protocols. Easily available HMF-based 2-hydroxymethyl-5-ethynylfuran and 2-hydroxymethyl-5-cyanofuran were used as starting materials. A synthetic route with an improved carbon economy factor has been implemented to achieve sustainability aim. The possible application of arylfurans as molecular conductors has been investigated by DFT calculations, which revealed excellent charge transfer properties. As a future perspective, integration of biomass processing strategy into manufacturing of molecular electronics was pointed out to achieve the aim of sustainability.

Impact of Microwaves on Organic Synthesis and Strategies toward Flow Processes and Scaling Up

Microwave-assisted organic synthesis has been widely studied and deliberated, opening up some controversial issues as well. Nowadays, microwave chemistry is a mature technology that has been well demonstrated in many cases with numerous advantages in terms of the reaction rate and yield. The strategies toward scaling up find an ally in continuous-flow reactor technology comparing dielectric and conductive heating.

Advances in Electrochemical Modification Strategies of 5-Hydroxymethylfurfural

The development of electrochemical catalytic conversion of 5-hydroxymethylfurfural (HMF) has recently gained attention as a potentially scalable approach for both oxidation and reduction processes yielding value-added products. While the possibility of electrocatalytic HMF transformations has been demonstrated, this growing research area is in its initial stages. Additionally, its practical applications remain limited due to low catalytic activity and product selectivity. Understanding the catalytic processes and design of electrocatalysts are important in achieving a selective and complete conversion into the desired highly valuable products. In this Minireview, an overview of the most recent status, advances, and challenges of oxidation and reduction processes of HMF was provided. Discussion and summary of voltammetric studies and important reaction factors (e. g., catalyst type, electrode material) were included. Finally, biocatalysts (e. g., enzymes, whole cells) were introduced for HMF modification, and future opportunities to combine biocatalysts with electrochemical methods for the production of high-value chemicals from HMF were discussed.

Synthesis of Quaternary Spirooxindole 2H-Azirines under Batch and Continuous Flow Condition and Metal Assisted Umpolung Reactivity for the Ring-Opening Reaction

An efficient and new approach for the synthesis of spirooxindole 2H-azirines via intramolecular oxidative cyclization of 3-(amino(phenyl)methylene)-indolin-2-one derivatives in the presence of I₂ and Cs₂ CO₃ under batch/continuous flow is described. This method is mild and facile to synthesize a variety of spirooxindole 2H-azirines derivatives in gram-scale. Furthermore, we have synthesized spiroaziridine derivatives from spirooxindole 2H-azirines derivatives via addition of Grignard reagent. In addition, we discloses an metal assisted attack of Grignard nucleophile at N-centre rather than C- of the spirooxindole 2H-azirines, which concurrently underwent ring opening of transient aziridines to afford N-substituted Z-3-(aminophenyl)indolin-2-one. A plausible mechanism for azirination and ring-opening reaction is also presented.

Modulation of Ru and Cu nanoparticle contents over CuAlPO-5 for synergistic enhancement in the selective reduction and oxidation of biomass-derived furan based alcohols and carbonyls

Cu–Ru NP decorated CuAlPO-5 catalysts with low contents of Ru exhibit excellent activity and selectivity in the reduction and the oxidation of biomass-derived platform chemicals.