Controlling Polymer Crystallization Kinetics by Sample History

Self-Seeding Procedure for Obtaining Stacked Block Copolymer Lamellar Crystals in Solution

We examined the formation of self-seeded platelet-like crystals from polystyrene-block-polyethylene oxide (PS-b-PEO) diblock copolymers in toluene as a function of polymer concentration (c), crystallization temperature (TC), and self-seeding temperature (TSS). We showed that the number (N) of platelet-like crystals and their mean lateral size (L) can be controlled through a self-seeding procedure. As (homogeneous) nucleation was circumvented by the self-seeding procedure, N did not depend on TC. N increased linearly with c and decayed exponentially with TSS but was not affected significantly by the time the sample was kept at TSS. The solubility limit of PS-b-PEO in toluene (c*), which was derived from the linear extrapolation of Nc→ 0 and from the total deposited mass of the platelets per area (MCc→0), depended on TC. We have also demonstrated that at low N, stacks consisting of a (large) number (η) of uniquely oriented lamellae can be achieved. At a given TC, L was controlled by N and η as well as by ∆c=c−c∗. Thus, besides being able to predict size and number of platelet-like crystals, the self-seeding procedure also allowed control of the number of stacked lamellae in these crystals.

Multiobjective nonlinear model predictive control of pharmaceutical batch crystallizers

A rigorous multiobjective nonlinear model predictive control procedure is implemented in solving problems involving batch crystallizations. This technique does not involve the use of weighting functions and additional restrictive constraints. Three cases are considered. The first is the unseeded batch crystallization involving paracetamol, the second is the seeded batch crystallization concerning potassium nitrate while the third problem deals with a temperature controlled batch crystallizer that involves citric acid anyhydrate. The optimization language pyomo with GAMS interface is used to solve the problems.

Investigation of the influence of pressurized CO2 on the crystal growth of poly(l-lactic acid) by using an in situ high-pressure optical system

Since CO2 is a kind of nontoxic, non-flammable and biocompatible fluid, introducing CO2 in the PLLA formation process has been regarded as a green way to the manufacture of biological products or medical supplies. However, it is still a challenge to understand the influence of CO2 on the crystal growth behavior of PLLA. Here, we developed an in situ high-pressure observation system, composed of optics, polarization optics and a small angle laser scattering system, to record the growth process of PLLA crystals in a pressurized CO2 environment. It is found that, at a low temperature (near Tg), low pressure CO2 (0.5 MPa in this work) can still induce the formation of numerous micron-sized spherulites of PLLA. Therefore, the introduction of CO2 can significantly enhance the crystallization ability of PLLA and decrease the crystallization temperature, which is helpful in improving the mechanical properties of PLLA products. We also found that a snowflake-shaped crystal was assembled by rhombic lamellae under pressurized CO2. There is a melt accumulation zone surrounding the growth front of the snowflake-shaped crystal, indicating that the growth front nucleation is limited by the pressurized CO2. This melt accumulation zone is quite different from the melt depletion zone existing ahead of the reported dendritic crystal front. Interestingly, in a high-pressure CO2 environment, a kind of bamboo-like branch is formed in a rhythmic growth mode. The repeating unit of the bamboo-like branch is constructed by an asymmetric terrace crystal originated from screw dislocation in the melt accumulation zone. These results demonstrated that CO2 has a remarkable tunability on the polymer crystal morphology.

Segmental Rearrangements Relax Stresses in Nonequilibrated Polymer Films

We probed the relaxation of preparation-induced residual stresses in nonequilibrated polymer films through dewetting experiments. While we observed fast relaxations at temperatures close to or below the glass transition, at elevated temperatures these relaxation times were orders of magnitude longer than the reptation time. Intriguingly, applying appropriate scaling of preparation conditions allowed us to present all relaxation times, including published data, from various complementary experiments on a single master curve exhibiting an Arrhenius-type behavior. The corresponding activation energy (75 ± 10 kJ/mol) is similar to values obtained for the relaxation of segments in polystyrene. The observed long relaxation times suggest that residual stresses, a consequence of nonequilibrium conformations inherited from preparation, relax via concerted rearrangements of many segments.

Controlling Nucleation in Quasi-Two-Dimensional Langmuir Poly(l-lactide) Films through Variation of the Rate of Compression

We studied morphological changes in a quasi-two-dimensional Langmuir film of low molar mass poly(l-lactide) upon increasing the surface density, starting from randomly distributed molecules to a homogeneous monolayer of closely packed molecules, followed by nucleation and growth of mesoscopic, three-dimensional clusters from an overcompressed monolayer. The corresponding nucleation density of mesoscopic clusters within the monolayer can be tailored through variation of the rate of compression. For a given surface density and temperature, the nucleation probability was found to increase linearly with the rate of compression, allowing to adjust the density of mesoscopic clusters over nearly 2 orders of magnitude.

Nonbirefringent bands in thin films of a copolymer melt: rapid rhythmic crystal growth with an unusual crystal–melt interface

Rhythmic-growth-induced nonbirefringent bands that are comprised of repetitive stacks of discrete flat-on lamellae along the growth directions are reported in a thin film of an asymmetric PCL-b-PEO during isothermal melt crystallization.

Time Allowed for Equilibration Quantifies the Preparation Induced Nonequilibrium Behavior of Polymer Films

Performance and properties of materials may strongly depend on processing conditions. This is particularly so for polymers, which often have relaxation times much longer than the processing times and therefore may adopt preparation dependent nonequilibrated molecular conformations that potentially cause novel properties. However, so far it was not possible to predictably and quantitatively relate processing steps and resulting properties of polymer films. Here, we demonstrate that the behavior of polymer films, probed through dewetting, can be tuned by controlling preparation pathways, defined through a dimensionless parameter [Formula: see text], which is the appropriate preparation time normalized with the characteristic relaxation time of the polymer. We revealed scaling relations between [Formula: see text] and the amount of preparation-induced residual stresses, the corresponding relaxation time, and the probability of film rupture. Intriguingly, films of the same thickness exhibited hole nucleation densities and subsequent dewetting kinetics differing by up to an order of magnitude, indicating possibilities to adjust the desired properties of polymer films by preparing them in appropriate ways.