Effect of Operational Variables on Supercritical Foaming of Caffeic Acid-Loaded Poly(lactic acid)/Poly(butylene adipate-co-terephthalate) Blends for the Development of Sustainable Materials

Expanded polystyrene will account for 5.3% of total global plastic production in 2021 and is widely used for food packaging due to its excellent moisture resistance and thermal insulation. However, some of these packages are often used only once before being discarded, generating large amounts of environmentally harmful plastic waste. A very attractive alternative to the conventional methods used for polymer processing is the use of supercritical carbon dioxide (scCO2) since it has mass-transfer properties adapted to the foam morphology, generating different path lengths for the diffusion of active compounds within its structure and can dissolve a wide range of organic molecules under supercritical conditions. The objective of this research was to evaluate the effect of operational variables on the process of caffeic acid (CA) impregnation and subsequent foaming of polylactic acid (PLA) as well as two PLA/poly(butylene-co-terephthalate-adipate) (PBAT) blends using scCO2. The results showed an increase in the degree of crystallinity of the CA-impregnated samples due to the nucleation effect of the active compound. On the other hand, SEM micrographs of both films and foams showed significant differences due to the presence of PBAT and its low miscibility with PLA. Finally, the results obtained in this work contribute to the knowledge of the important parameters to consider for the implementation of the impregnation and foaming process of PLA and PLA/PBAT blends with potential use in food packaging.

Stereochemical Heterogeneity Analysis of Polylactides by Multidimensional Liquid Chromatography

A new and robust high-performance liquid chromatography (HPLC) method that separates poly(lactic acid) (PLA) according to its stereochemical composition is presented. Using this method, poly(l-lactide) incorporating trace amounts of meso-lactide resulting from the racemization is separated from the pristine polymer. To prove this aspect in more detail, a representative poly(l-lactic acid) standard, assumed to be highly homogeneous, was separated using this method. The result showed that this was not the case as a fraction incorporating meso-lactide due to racemization occurring during the synthesis is separated. Employing two-dimensional liquid chromatography (2D-LC), the molar mass differences of the separated species were investigated, and fractions with similar molecular sizes were detected, confirming that the LC separation is solely based on stereochemical heterogeneity. The sample was further fractionated by preparative HPLC, followed by an in-depth analysis of the fractions using homonuclear decoupling in proton nuclear magnetic resonance (1H NMR). Convincing results that unveiled significant differences in the stereochemistry of the isolated PLA fractions were obtained. Subsequent analysis by matrix-assisted laser desorption ionization time-of-flight mass spectrometry (MALDI-TOF-MS) also confirmed oligomer series with different end group structures, indicating that the applied HPLC method is very sensitive to minor variations in stereochemistry and end groups. This integrated approach offers detailed insight into the structural characteristics of PLA polymers, contributing to a better understanding of their composition and potential applications.

Study on the crystallization behavior and conformation adjustment scale of poly(lactic acid) in the terahertz frequency range

The observed properties of crystalline polymers are determined by their internal structure, which in turn is the result of their different crystallization behaviors. Here, we investigate the crystallization behavior of poly(lactic acid) (PLA) by terahertz time-domain spectroscopy (THz-TDS) at varied temperatures. We find that the changes in the chain packing and conformation of PLA are characterized by THz spectroscopy. Combining X-ray diffraction (XRD) and infrared spectroscopy (IR), we attributed the blue-shift of the THz peak to the tightness of the chain packing, while its absorption enhancement is caused by the conformation transition. The effects of chain packing and chain conformation on the characteristic peak are phased. Furthermore, absorption discontinuities of the characteristic peaks of PLA crystallized at different temperatures are observed, which originated from differences in the degree of conformational transition caused by different thermal energies. We find that the crystallization temperature at which the absorption mutation of PLA occurs corresponds to the temperature at which the motion of the segment and molecular chain is excited, respectively. At these two temperatures, PLA exhibits different scales of conformational transitions leading to stronger absorption and larger absorption changes at higher crystallization temperatures. The results demonstrate that the driving force of PLA crystallization is indeed from changes in chain packing and chain conformation, and the molecular motion scale can also be characterized by THz spectroscopy.

Plasticization of Polylactide after Solidification: An Effectiveness and Utilization for Correct Interpretation of Thermal Properties

Polylactide/triethyl citrate (PLA/TEC) systems were prepared in two ways by introducing TEC to solidified polymer matrix (SS) and by blending in a molten state (MS) to investigate the effectiveness of the plasticization process after solidification of polylactide. The plasticization processes, independently of way of introducing the TEC into PLA matrix, leads to systems characterized by similar stability, morphology and properties. Some differences in mechanical properties between MS and SS systems result primarily from the difference in the degree of crystallinity/crystal thickness of the PLA matrix itself. Based on the presented results, it was concluded that the plasticization process after solidification of polylactide is an alternative to the conventional method of modification-blending in a molten state. Then, this new approach to plasticization process was utilized for interpretation of thermal properties of PLA and PLA/TEC systems. It turned out that double melting peak observed at DSC thermograms does not result from the melting of a double population of crystals with different lamellar thickness, or the melting of both the α' and α crystalline phase (commonly used explanations in literature), but is associated with the improvement of perfection of crystalline structure of PLA during heating process.

Structure and Mechanical Properties of Multi-Walled Carbon Nanotubes-Filled Isotactic Polypropylene Composites Treated by Pressurization at Different Rates

Isotactic polypropylene filled with 1 wt.% multi-walled carbon nanotubes (iPP/MWCNTs) were prepared, and their crystallization behavior induced by pressurizing to 2.0 GPa with adjustable rates from 2.5 to 1.3 × 10⁴ MPa/s was studied. The obtained samples were characterized by combining wide angle X-ray diffraction, small angle X-ray scattering, differential scanning calorimetry, transmission electron microscopy and atomic force microscopy techniques. It was found that pressurization is a simple way to prepare iPP/MWCNTs composites in mesophase, γ-phase, or their blends. Two threshold pressurization rates marked as R₁ and R₂ were identified, while R₁ corresponds to the onset of mesomorphic iPP formation. When the pressurization rate is lower than R₁ only γ-phase generates, with its increasing mesophase begins to generate and coexist with γ-phase, and if it exceeds R₂ only mesophase can generate. When iPP/MWCNTs crystallized in γ-phase, compared with the neat iPP, the existence of MWCNTs can promote the nucleation of γ-phase, leading to the formation of γ-crystal with thicker lamellae. If iPP/MWCNTs solidified in mesophase, MWCNTs can decrease the growth rate of the nodular structure, leading to the formation of mesophase with smaller nodular domains (about 9.4 nm). Mechanical tests reveal that, γ-iPP/MWCNTs composites prepared by slow pressurization display high Young’s modulus, high yield strength and high elongation at break, and meso-iPP/MWCNTs samples have excellent deformability because of the existence of nodular morphology. In this sense, the pressurization method is proved to be an efficient approach to regulate the crystalline structure and the properties of iPP/MWCNTs composites.

Facile Preparation and Characterization of Short-Fiber and Talc Reinforced Poly(Lactic Acid) Hybrid Composite with In Situ Reactive Compatibilizers

Hybrid composites of fillers and/or fibers reinforced polymer was generally produced by masterbatch dilution technique. In this work, the simplified preparation was introduced for the large volume production of 30 wt % short-fiber and talcum reinforced polymer hybrid composite by direct feeding into twin-screw extruder. Multifunctional epoxide-based terpolymer and/or maleic anhydride were selected as in situ reactive compatibilizers. The influence of fiber and talcum ratios and in situ reactive compatibilizers on mechanical, dynamic mechanical, morphological and thermal properties of hybrid composites were investigated. The morphological results showed the strong interfacial adhesion between fiber or talcum and Poly(lactic acid) (PLA) matrix due to a better compatibility by reaction of in situ compatibilizer. The reactive PLA hybrid composite showed the higher tensile strength and the elongation at break than non-compatibilized hybrid composite without sacrificing the tensile modulus. Upon increasing the talcum contents, the modulus and storage modulus of hybrid composites were also increased while the tensile strength and elongation at break were slightly decreased compared to PLA/fiber composite. Talcum was able to induce the crystallization of PLA hybrid composites.