Non-isothermal crystallization of polypropylene with sorbitol-type nucleating agents at cooling rates used in processing

Development of a Measurement System Using Infrared Spectroscopy-Attenuated Total Reflectance, Principal Component Analysis and Artificial Intelligence for the Safe Quantification of the Nucleating Agent Sorbitol in Food Packaging

Sorbitol derivatives and other additives are commonly used in various products, such as packaging or food packaging, to improve their mechanical, physical, and optical properties. To accurately and precisely evaluate the efficacy of adding sorbitol-type nucleating agents to these articles, their quantitative determination is essential. This study systematically investigated the quantification of sorbitol-type nucleating agents in food packaging made from impact copolymers of polypropylene (PP) and polyethylene (PE) using attenuated total reflectance infrared spectroscopy (ATR-FTIR) together with analysis of principal components (PCA) and machine learning algorithms. The absorption spectra revealed characteristic bands corresponding to the C-O-C bond and hydroxyl groups attached to the cyclohexane ring of the molecular structure of sorbitol, providing crucial information for identifying and quantifying sorbitol derivatives. PCA analysis showed that with the selected FTIR spectrum range and only the first two components, 99.5% of the variance could be explained. The resulting score plot showed a clear pattern distinguishing different concentrations of the nucleating agent, affirming the predictability of concentrations based on an impact copolymer. The study then employed machine learning algorithms (NN, SVR) to establish prediction models, evaluating their quality using metrics such as RMSE, R2, and RMSECV. Hyperparameter optimization was performed, and SVR showed superior performance, achieving near-perfect predictions (R2 = 0.9999) with an RMSE of 0.100 for both calibration and prediction. The chosen SVR model features two hidden layers with 15 neurons each and uses the Adam algorithm, balanced precision, and computational efficiency. The innovative ATR-FTIR coupled SVR model presented a novel and rapid approach to accurately quantify sorbitol-type nucleating agents in polymer production processes for polymer research and in the analysis of nucleating agent derivatives. The analytical performance of this method surpassed traditional methods (PCR, NN).

Effect of Neutralizer on Transparency of Nucleating Agent-Containing Polypropylene

The effects of neutralizer species on the transparency of injection-molded plates were studied using isotactic polypropylene (PP) containing a crystal nucleating agent-i.e., 1,3:2,4-bis-o-(4-methylbenzylidene)-d-sorbitol (MDBS). A plate containing lithium stearate (StLi) was more transparent than one containing calcium stearate (StCa) when the MDBS content was 0.1 wt. %. The addition of StLi accelerated the formation of MDBS fibers and the crystallization of PP. However, when the MDBS content was 1.0 wt. %, StCa improved the transparency more effectively than StLi. These results indicate that the combination of an appropriate amount of MDBS and the correct neutralizer species is critical for enhancing the transparency of injection-molded PP plates.