Effects of thiols, lithium chloride, and ethoxylated monomers on the frontal polymerization of a triacrylate

In vitro evaluation of thermal frontally polymerized thiol-ene composites as bone augments

Because of the large number of total knee replacement (TKR) surgeries conducted per year, and with projections of increased demand to almost a million primary TKR surgeries per year by 2030 in the United States alone, there is a need to discover more efficient working materials as alternatives to current bone cements. There is a need for surgeons and hospitals to become more efficient and better control over the operative environment. One area of inefficiency is the cement steps during TKR. Currently the surgeon has very little control over cement polymerization. This leads to an increase in time, waste, and procedural inefficiencies. There is a clear need to create an extended working time, moldable, osteoconductive, and osteoinductive bone augment as a substitution for the current clinically used bone cement where the surgeon has better control over the polymerization process. This study explored several compositions of pentaerythritol-co-trimethylolpropane tris-(3-mercaptopropionate) hydroxyapatite composite materials prepared via benzoyl peroxide-initiated thermal frontal polymerization. The 4:1 acrylate to thiol ratio containing augment material shows promise with a maximal propagation temperature of 160°C ± 10°C, with mechanical strength of 3.65 MPa, and 111% cytocompatibility, relative to the positive control. This frontally polymerized material may have application as an augment with controlled polymerization supporting cemented implants. © 2015 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 104B: 1152-1160, 2016.

Synthesis and characterization of functionally gradient materials obtained by frontal polymerization

Functionally gradient materials (FGMs) with gradual and continuous changes of their properties in one or more dimensions are useful in a wide range of applications. However, obtaining such materials with accurate control of the gradient, especially when the gradient is nonlinear, is not easy. In this work, frontal polymerization (FP) was exploited to synthesize polymeric FGMs. We demonstrated that the use of ascending FP with continuous feeding of monomers with computer-controlled peristaltic pumps provided an excellent method for the preparation of functionally gradient materials with programmed gradients. To test the effectiveness of the method, copolymers made from triethylene glycol dimethacrylate/hexyl methacrylate with linear and hyperbolic gradient in composition were synthesized. Differential scanning calorimetry (DSC), Shore A hardness measurements, compression tests, and swelling studies were performed along the length of the materials to assess the relationship between the gradients and the material properties. Glass transition temperatures, determined by DSC, showed a linear dependence on the composition and were in agreement with theoretical values. The other properties showed different and specific behaviors as a function of the compositional gradient.

Europium-doped aluminum oxide phosphors as indicators for frontal polymerization dynamics

In this study, we present an inexpensive and practical method that allows the monitoring and visualization of front polymerization, propagation, and dynamics. Commercially available europium-doped aluminum oxide powders were combined with video imaging to visualize free-radical propagating polymer fronts. In order to demonstrate the applicability of this method, frontal copolymerization reactions of propoxylated glycerin triacrylate (EB53), pentaerythritol triacrylate (PETA), and pentaerythritol tetra-acrylate (PETEA) with 1,1-Bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane (Luperox 231®) as an initiator were studied and compared to the results obtained by IR imaging. Systems exhibiting higher filler loading, higher EB53 content, and less acrylated monomers showed a marked decrease in front velocity, while those with more acrylated monomers and higher crosslinking density showed a marked increase in front velocity. Finally, in order to show the potential of the imaging technique, we studied fronts propagating in planar and spherical geometries.