Oligoetherols and polyurethane foams obtained from metasilicic acid

A Comprehensive Review of Reactive Flame Retardants for Polyurethane Materials: Current Development and Future Opportunities in an Environmentally Friendly Direction

Polyurethanes are among the most significant types of polymers in development; these materials are used to produce construction products intended for work in various conditions. Nowadays, it is important to develop methods for fire load reduction by using new kinds of additives or monomers containing elements responsible for materials' fire resistance. Currently, additive antipyrines or reactive flame retardants can be used during polyurethane material processing. The use of additives usually leads to the migration or volatilization of the additive to the surface of the material, which causes the loss of the resistance and aesthetic values of the product. Reactive flame retardants form compounds containing special functional groups that can be chemically bonded with monomers during polymerization, which can prevent volatilization or migration to the surface of the material. In this study, reactive flame retardants are compared. Their impacts on polyurethane flame retardancy, combustion mechanism, and environment are described.

Polyols and Polyurethane Foams Obtained from Mixture of Metasilicic Acid and Cellulose

Hydroxyalkylation of the mixture of metasilicic acid and cellulose with glycidol and ethylene carbonate leads to a polyol suitable to obtain rigid polyurethane foams. The composition, structure, and physical properties of the polyol were studied in detail. The obtained foams have apparent density, water absorption, and polymerization shrinkage, as well as heat conduction coefficients similar to conventional, rigid polyurethane foams. The polyols and foams obtained from environmentally unobtrusive substrates are easily biodegradable. Additionally, the obtained foams have high thermal resistance and are self-extinguishing. Thermal exposure of the foams leads to an increase of the compressive strength of the material and further reduces their flammability, which renders them suitable for use as heat insulating materials.

Use of a Mixture of Polyols Based on Metasilicic Acid and Recycled PLA for Synthesis of Rigid Polyurethane Foams Susceptible to Biodegradation

Two polyol raw materials were obtained in the conducted research, one based on metasilicic acid (MSA), the other based on poly(lactic acid) (PLA) waste. The obtained polyols were characterized in terms of their applicability for the production of rigid polyurethane foams (RPUFs). Their basic analytical properties (hydroxyl number, acid number, elemental analysis) and physicochemical properties (density, viscosity) were determined. The assumed chemical structure of the obtained new compounds was confirmed by performing FTIR and ¹H NMR spectroscopic tests. Formulations for the synthesis of RPUFs were developed on the basis of the obtained research results. A mixture of polyols based on MSA and PLA in a weight ratio of 1:1 was used as the polyol component in the polyurethane formulation. The reference foam in these tests was a foam that was synthesized only on the basis of MSA-polyol. The obtained RPUFs were tested for basic functional properties (apparent density, compressive strength, water absorption, thermal conductivity coefficient etc.). Susceptibility to biodegradation in soil environment was also tested. It was found that the use of mixture of polyols based on MSA and PLA positively affected the properties of the obtained foam. The polyurethane foam based on this polyol mixture showed good thermal resistance and significantly reduced flammability in comparison with the foam based MSA-polyol. Moreover, it showed higher compressive strength, lower thermal conductivity and biodegradability in soil. The results of the conducted tests confirmed that the new foam was characterized by very good performance properties. In addition, this research provides information on new waste management opportunities and fits into the doctrine of sustainable resource management offered by the circular economy.

Glycerolysis of Poly(lactic acid) as a Way to Extend the "Life Cycle" of This Material

The article concerns the use of glycerolysis reaction as an alternative method of processing post-production and post-consumer waste from poly(lactic acid) (PLA). Management of waste is a very important issue from an environmental protection and economic point of view. Extending the “life cycle” of PLA is extremely important because it allows to make the most of this material. It also limits economic losses resulting from its disposal in the biodegradation process at the same time. This paper presents a method of glycerolysis of poly(lactic acid) waste using various amounts of anhydrous glycerol (mass ratio from 0.3 to 0.5 parts by weight of glycerol per 1.0 part by weight of PLA). This process was also carried out for pure, unmodified PLA Ingeo^® (from NatureWorks) to compare the obtained results. The six liquid oligomeric polyhydric alcohols were obtained as a result of the synthesis. Then, they were subjected to physicochemical tests such as determination of color, smell, density, viscosity, and pH. In addition, the obtained raw materials were subjected to analytical tests such as determination of the hydroxyl value, acid value, water content, and elemental composition. The average molecular weights and dispersity were also tested by gel permeation chromatography (GPC). The assumed chemical structure of the obtained compounds was confirmed by spectroscopic methods such as FTIR, ¹H NMR, ¹³C NMR. Glycerolysis products were also subjected to differential scanning calorimetry (DSC) to determine thermal parameters. The obtained research results have allowed the precise characterization of newly obtained products and determination of their suitability, e.g., for the synthesis of polyurethane (PUR) materials.

Polyurethane foams with 1,3,5-triazine ring, boron and silicon

The method of obtaining polyurethane foams with 1,3,5-triazine ring and silicon and boron atoms, based on two oligoetherols, the one, synthesized from melamine diborate and propylene carbonate and the second, obtained from metasilicic acid, glycidol and ethylene carbonate, was elaborated. The physical properties of polyurethane foams were tested depending on composition of oligoetherol substrates mixture used. Obtained polyurethane foams have high compression strength and enhanced thermal resistance in comparison to classic rigid polyurethane foams. Long-term thermal exposure at 150–175°C results in increase of compression strength and reducing in flammability. The polyurethane foams exposed per month at 150°C show increase of oxygen index within 24.4–27.6, i.e. they are self-extinguishing. When polyurethane foams are exposed at 175°C, the oxygen index rise into 46.5–48.0, and the materials become non-flammable.

New Poly(lactide-urethane-isocyanurate) Foams Based on Bio-Polylactide Waste

The article presents the results of research on the synthesis of a new eco-polyol based on polylactide (PLA) waste and its use for the production of rigid polyurethane-polyisocyanurate (RPU/PIR) foams. The obtained recycling-based polyol was subjected to analytical, physicochemical and spectroscopic tests (FTIR, ¹H NMR, ¹³C NMR) to confirm its suitability for the synthesis of polyurethane materials. Then, it was used to partially replace petrochemical polyol in polyurethane formulation. The obtained RPU/PIR foams were characterized by lower apparent density, brittleness, and water absorption. In addition, foams modified by eco-polyol had higher flame retardancy, as compared to reference foam. The results of the research show that the use of PLA polyol based on plastic waste may be an alternative to petrochemical polyols. This research matches with the current trends of sustainable development and green chemistry.