Towards the scale-up of bioelectrogenic technology: stacking microbial fuel cells to produce larger amounts of electricity

A comprehensive review of microbial fuel cells considering materials, methods, structures, and microorganisms

Microbial fuel cells (MFCs) are promising for generating renewable energy from organic matter and efficient wastewater treatment. Ensuring their practical viability requires meticulous optimization and precise design. Among the critical components of MFCs, the membrane separator plays a pivotal role in segregating the anode and cathode chambers. Recent investigations have shed light on the potential benefits of membrane-less MFCs in enhancing power generation. However, it is crucial to recognize that such configurations can adversely impact the electrocatalytic activity of anode microorganisms due to increased substrate and oxygen penetration, leading to decreased coulombic efficiency. Therefore, when selecting a membrane for MFCs, it is essential to consider key factors such as internal resistance, substrate loss, biofouling, and oxygen diffusion. Addressing these considerations carefully allows researchers to advance the performance and efficiency of MFCs, facilitating their practical application in sustainable energy production and wastewater treatment. Accelerated substrate penetration could also lead to cathode clogging and bacterial inactivation, reducing the MFC's efficiency. Overall, the design and optimization of MFCs, including the selection and use of membranes, are vital for their practical application in renewable energy generation and wastewater treatment. Further research is necessary to overcome the challenges of MFCs without a membrane and to develop improved membrane materials for MFCs. This review article aims to compile comprehensive information about all constituents of the microbial fuel cell, providing practical insights for researchers examining various variables in microbial fuel cell research.

Scalable architecture of low-cost household microbial fuel cell for domestic wastewater treatment and simultaneous energy recovery

Researchers are still trying to achieve desirable results while treating actual wastewater at the field size when scaling up a microbial fuel cell (MFC). This pilot-scale project aimed to create a decentralised system for treating domestic wastewater and concurrent energy generation that may be used as a model for the decentralisation process. In this investigation, a cylindrical-shaped earthen membrane was utilized. The arrangement was deployed on-site at a residence for the treatment of domestic wastewater as well as simultaneous generation of power. From August until November 2021, the 36 L pilot-scale setup was operational for a period of 92 days. The setup's performance was affected by seasonal temperature variations during the operation period. The system's performance was measured in terms of COD, nitrate, and NH₃-N removal, with the highest results being 93.52 %, 84.93 %, and 74.78 %, respectively. The pilot-scale setup achieved the highest current of 43.7 mA, and the output voltage of the setup was boosted to 4.1 V using a power management system. The sustainable operation of pilot household MFC showed a positive indication for field application with a low-cost solution.

Review on microbial fuel cells applications, developments and costs

The microbial fuel cell (MFC) technology has attracted significant attention in the last years due to its potential to recover energy in a wastewater treatment. The idea of using an MFC in industry is very attractive as the organic wastes can be converted into energy, reducing the waste disposal costs and the energy needs while increasing the company profit. However, taking aside these promising prospects, the attempts to apply MFCs in large-scale have not been succeeded so far since their lower performance and high costs remains challenging. This review intends to present the main applications of the MFC systems and its developments, particularly the advances on configuration and operating conditions. The diagnostic techniques used to evaluate the MFC performance as well as the different modeling approaches are described. Towards the introduction of the MFC in the market, a cost analysis is also included. The development of low-cost materials and more efficient systems, with high higher power outputs and durability, are crucial towards the application of MFCs in industrial/large scale. This work is a helpful tool for discovering new operation and design regimes.

A critical review on early-warning electrochemical system on microbial fuel cell-based biosensor for on-site water quality monitoring

The microbial fuel cell (MFC) sensor is a very promising self-powered self-sustainable system for early warning water quality detection. These sensors are cost-effective, biodegradable, compact in design, and portable in nature are favorable for real-time in situ water quality monitoring. This review represents the mechanism action behind the toxicity detection, optimization strategies, process parameters, role of biofilm, the role of external resistance, hydrodynamic study, and mathematical modeling for improving the performance of the sensor. Additionally, the techno-economic prospect of this MFC-based sensor and its challenges, limitations are addressed to make it economically more favorable for commercial use. The future direction is also explored based on the sensor's disadvantages and limitations. Comprehensively, this review covered all the possible directions of MFC sensor fabrication, their application, recent advancement, prospects challenges, and their possible solutions.

Scalability of microbial electrochemical technologies: Applications and challenges

During wastewater treatment, microbial electrochemical technologies (METs) are a promising means for in situ energy harvesting and resource recovery. The primary constraint for such systems is scaling them up from the laboratory to practical applications. Currently, most research (∼90%) has been limited to benchtop models because of bioelectrochemical, economic, and engineering design limitations. Field trials, i.e., 1.5 m³ bioelectric toilet, 1000 L microbial electrolysis cell and industrial applications of METs have been conducted, and their results serve as positive indicators of their readiness for practical applications. Multiple startup companies have invested in the pilot-scale demonstrations of METs for industrial effluent treatment. Recently, advances in membrane/electrode modification, understanding of microbe-electrode interaction, and feasibility of electrochemical redox reactions have provided new directions for realizing the practical application. This study reviews the scaling-up challenges, success stories for onsite use, and readiness level of METs for commercialization that is inexpensive and sustainable.

Recent advancements in microbial fuel cells: A review on its electron transfer mechanisms, microbial community, types of substrates and design for bio-electrochemical treatment

The development in urbanization, growth in industrialization and deficiency in crude oil wealth has made to focus more for the renewable and also sustainable spotless energy resources. In the past two decades, the concepts of microbial fuel cell have caught more considerations among the scientific societies for the probability of converting, organic waste materials into bio-energy using microorganisms catalyzed anode, and enzymatic/microbial/abiotic/biotic cathode electro-chemical reactions. The added benefit with MFCs technology for waste water treatment is numerous bio-centered processes are available such as sulfate removal, denitrification, nitrification, removal of chemical oxygen demand and biological oxygen demand and heavy metals removal can be performed in the same MFC designed systems. The various factors intricate in MFC concepts in the direction of bioenergy production consists of maximum coulombic efficiency, power density and also the rate of removal of chemical oxygen demand which calculates the efficacy of the MFC unit. Even though the efficacy of MFCs in bioenergy production was initially quietly low, therefore to overcome these issues few modifications are incorporated in design and components of the MFC units, thereby functioning of the MFC unit have improvised the rate of bioenergy production to a substantial level by this means empowering application of MFC technology in numerous sectors including carbon capture, bio-hydrogen production, bioremediation, biosensors, desalination, and wastewater treatment. The present article reviews about the microbial community, types of substrates and information about the several designs of MFCs in an endeavor to get the better of practical difficulties of the MFC technology.

Microbial Fuel Cell Technology—A Critical Review on Scale-Up Issues

Microbial fuel cell (MFC) technology has attracted a great amount of attention due to its potential for organic and inorganic waste treatment concomitant with power generation. It is thus seen as a clean energy alternative. Modifications and innovations have been conducted on standalone and hybrid/coupled MFC systems to improve the power output to meet the end goal, namely, commercialization and implementation into existing wastewater treatment plants. As the energy generated is inversely proportional to the size of the reactor, the stacking method has been proven to boost the power output from MFC. In recent years, stacked or scale-up MFCs have also been used as a power source to provide off-grid energy, as well as for in situ assessments. These scale-up studies, however, encountered various challenges, such as cell voltage reversal. This review paper explores recent scale-up studies, identifies trends and challenges, and provides a framework for current and future research.

The emerging science of electrosynbionics

Dramatic changes in electricity generation, use and storage are needed to keep pace with increasing demand while reducing carbon dioxide emissions. There is great potential for application of bioengineering in this area. We have the tools to re-engineer biological molecules and systems, and a significant amount of research and development is being carried out on technologies such as biophotovoltaics, biocapacitors, biofuel cells and biobatteries. However, there does not seem to be a satisfactory overarching term to describe this area, and I propose a new word-'electrosynbionics'. This is to be defined as: the creation of engineered devices that use components derived from or inspired by biology to perform a useful electrical function. Here, the phrase 'electrical function' is taken to mean the generation, use and storage of electricity, where the primary charge carriers may be either electrons or ions. 'Electrosynbionics' is distinct from 'bioelectronics', which normally relates to applications in sensing, computing or electroceuticals. Electrosynbionic devices have the potential to solve challenges in electricity generation, use and storage by exploiting or mimicking some of the desirable attributes of biological systems, including high efficiency, benign operating conditions and intricate molecular structures.

Controlling Voltage Reversal in Microbial Fuel Cells

Microbial fuel cell (MFC) systems have been developed for potential use as power sources, along with several other applications, with bacteria as the prime factor enabling electrocatalytic activity. Limited voltage and current production from unit cells limit their practical applicability, so stacking multiple MFCs has been proposed as a way to increase power production. Special attention is paid to voltage reversal (VR), a common occurrence in stacked MFCs, and to identifying the mechanisms underlying this phenomenon. We also proposed realistic perspectives on stacked MFCs in an effort to control and suppress VR by balancing the kinetics in the system, such as using enriched electroactive microorganisms or altering the circuitry mode.

How does electron transfer occur in microbial fuel cells?

Microbial fuel cells (MFCs) have emerged as a promising technology for sustainable wastewater treatment coupled with electricity generation. A MFC is a device that uses microbes as catalysts to convert chemical energy present in biomass into electrical energy. Among the various mechanisms that drive the operation of a MFC, extracellular electron transfer (EET) to the anode is one of the most important. Exoelectrogenic bacteria can natively transfer electrons to a conducting surface like the anode. The mechanisms employed for electron transfer can either be direct transfer via conductive pili or nanowires, or mediated transfer that involves either naturally secreted redox mediators like flavins and pyocyanins or artificially added mediators like methylene blue and neutral red. EET is a mechanism wherein microorganisms extract energy for growth and maintenance from their surroundings and transfer the resulting electrons to the anode to generate current. The efficiency of these electron transfer mechanisms is dependent not only on the redox potentials of the species involved, but also on microbial oxidative metabolism that liberates electrons. Attempts at understanding the electron transfer mechanisms will boost efforts in giving rise to practical applications. This article covers the various electron transfer mechanisms involved between microbes and electrodes in microbial fuel cells and their applications.

Same but different-Scale up and numbering up in electrobiotechnology and photobiotechnology

Facing energy problems, there is a strong demand for new technologies dealing with the replacement of fossil fuels. The emerging fields of biotechnology, photobiotechnology and electrobiotechnology, offer solutions for the production of fuels, energy, or chemicals using renewable energy sources (light or electrical current e.g. produced by wind or solar power) or organic (waste) substrates. From an engineering point of view both technologies have analogies and some similar challenges, since both light and electron transfer are primarily surface-dependent. In contrast to that, bioproduction processes are typically volume dependent. To allow large scale and industrially relevant applications of photobiotechnology and electrobiotechnology, this opinion first gives an overview over the current scales reached in these areas. We then try to point out the challenges and possible methods for the scale up or numbering up of the reactors used. It is shown that the field of photobiotechnology is by now much more advanced than electrobiotechnology and has achieved industrial applications in some cases. We argue that transferring knowledge from photobiotechnology to electrobiotechnology can speed up the development of the emerging field of electrobiotechnology. We believe that a combination of scale up and numbering up, as it has been shown for several photobiotechnological reactors, may well lead to industrially relevant scales in electrobiotechnological processes allowing an industrial application of the technology in near future.

Factors Affecting the Effectiveness of Bioelectrochemical System Applications: Data Synthesis and Meta-Analysis

Microbial fuel cells (MFCs) and microbial electrolysis cells (MECs) are promising bioelectrochemical systems (BESs) for simultaneous wastewater treatment and energy/resource recovery. Unlike conventional fuel cells that are based on stable chemical reactions, these BESs are sensitive to environmental and operating conditions, such as temperature, pH, external resistance, etc. Substrate type, electrode material, and reactor configuration are also important factors affecting power generation in MFCs and hydrogen production in MECs. In order to discuss the influence of these above factors on the performance of MFCs and MECs, this study analyzes published data via data synthesis and meta-analysis. The results revealed that domestic wastewater would be more suitable for treatment using MFCs or MECs, due to their lower toxicity for anode biofilms compared to swine wastewater and landfill leachate. The optimal temperature was 25–35 °C, optimal pH was 6–7, and optimal external resistance was 100–1000 Ω. Although systems using carbon cloth as the electrodes demonstrated better performance (due to carbon cloth’s large surface area for microbial growth), the high prices of this material and other existing carbonaceous materials make it inappropriate for practical applications. To scale up and commercialize MFCs and MECs in the future, enhanced system performance and stability are needed, and could be possibly achieved with improved system designs.