Open-cell macroporous bead: a novel polymeric support for heterogeneous photocatalytic reactions

Aminopoly(carboxylic acid)-Functionalized PolyHIPE Beads toward Eliminating Trace Heavy Metal Ions from Water

Many advanced materials are designed for the removal of heavy metal ions from water. However, materials for eliminating trace heavy metal ions from wastewater to meet drinking water standards remain a major challenge. Herein, epoxy group-functionalized open-cellular beads are synthesized by UV polymerization of a water-in-oil-in-water system. The epoxy groups are further transformed into diethylenetriaminepentaacetic acid (DTPA) with hexamethylene diamine as a bridging agent. The resulting material (DTPA@polyHIPE beads) can eliminate trace Cu(II), Cr(III), Pb(II), Fe(III), or Cd(II) from water. When 0.15 g of DTPA@polyHIPE beads are used to adsorb metal ions of 20 mg in 100 mL of water, the residue concentrations of Cu(II), Cr(III), Pb(II), Fe(III), and Cd(II) are reduced to 0.08, 0.06, 0.02, 0.09, and 0.07 mg/L, respectively. The adsorption efficiencies of the beads for these ions are all higher than 99.55%. The adsorbent is durable and exhibits good recyclability by retaining an adsorption capacity of ≥91% after 5 cycles. The negative values of ΔG in the adsorption process indicate that the adsorption is feasible and spontaneous. The chemical adsorption follows the Freundlich adsorption model, indicating a multilayer heterogeneous adsorption. The DTPA@polyHIPE beads have a great potential application in dealing with trace heavy metal ion polluted water.

Recent Advances in Pickering Double Emulsions and Potential Applications in Functional Foods: A Perspective Paper

Double emulsions are complex emulsion systems with a wide range of applications across different fields, such as pharmaceutics, food and beverage, materials sciences, personal care, and dietary supplements. Conventionally, surfactants are required for the stabilization of double emulsions. However, due to the emerging need for more robust emulsion systems and the growing trends for biocompatible and biodegradable materials, Pickering double emulsions have attracted increasing interest. In comparison to double emulsions stabilized solely by surfactants, Pickering double emulsions possess enhanced stability due to the irreversible adsorption of colloidal particles at the oil/water interface, while adopting desired environmental-friendly properties. Such advantages have made Pickering double emulsions rigid templates for the preparation of various hierarchical structures and as potential encapsulation systems for the delivery of bioactive compounds. This article aims to provide an evaluation of the recent advances in Pickering double emulsions, with a special focus on the colloidal particles employed and the corresponding stabilization strategies. Emphasis is then devoted to the applications of Pickering double emulsions, from encapsulation and co-encapsulation of a wide range of active compounds to templates for the fabrication of hierarchical structures. The tailorable properties and the proposed applications of such hierarchical structures are also discussed. It is hoped that this perspective paper will serve as a useful reference on Pickering double emulsions and will provide insights toward future studies in the fabrication and applications of Pickering double emulsions.

An approach for the scalable production of macroporous polymer beads

A tubular co-flow reactor to produce macroporous polymer beads by polymerization of medium and high internal phase emulsion (M/HIPE) templates was developed. This reactor allows for improved production rates compared to tubing based microfluidic devices. Water-in-oil (W/O) M/HIPEs, containing methyl methacrylate (MMA) and ethylene glycol dimethacrylate (EGDMA) monomers in the continuous phase, were injected into a re-circulating carrier phase. The continuous phase of the emulsion droplets was UV polymerized in situ, resulting in polyM/HIPE beads. The emulsion composition was adjusted to produce poly(MMA-co-EGDMA) porous polymer beads with a protective crust and an interconnected internal pore structure. HCl loaded beads were produced by adding the active ingredient into the dispersed emulsion phase, leading to HCl encapsulation in the porous structure of the beads after polymerization. Even after exposure to ambient conditions for 24 h, 60% of the HCl remained in the beads, indicating good encapsulation efficiencies. Thus, it is possible to use such macroporous beads as delivery vehicles.

Flow-Through PolyHIPE Silver-Based Catalytic Reactor

Catalytic reactors performing continuously are an important step towards more efficient and controllable processes compared to the batch operation mode. For this purpose, homogenous high internal phase emulsion polymer materials with an immobilized silver catalyst were prepared and used as a continuous plug flow reactor. Porous material with epoxide groups was functionalized to bear aldehyde groups which were used to reduce silver ions using Tollens reagent. Investigation of various parameters revealed that the mass of deposited silver depends on the aldehyde concentration as well as the composition of Tollens reagent. Nanoparticles formed on the pore surface showed high crystallinity with a cuboctahedra crystal shape and highly uniform surface coverage. The example of the 4-nitrophenol catalytic reduction in a continuous process was studied and demonstrated to be dependent on the mass of deposited silver. Furthermore, productivity increased with the volumetric silver density and flow rate, and it was preserved during prolonged usage and storage.

Preparation of Macroporous Polymers from Microcapsule-Stabilized Pickering High Internal Phase Emulsions

The ability to make stable water-in-oil (W/O) Pickering high internal phase emulsions (HIPEs) is demonstrated using microcapsules as a stabilizer. The microcapsules are prepared with glycidyl methacrylate (GMA) and poly(melamine-formaldehyde) (PMF) as core and wall materials, respectively. Using these GMA-loaded PMF-walled microcapsules as a sole stabilizer of water-in-styrene/divinylbenzene HIPE, the polymerization of this HIPE causes a closed-cell porous polymer. While with the addition of a certain amount of the nonionic surfactant Span80 to the microcapsule-stabilized HIPEs, a series of open-cell porous materials are obtained. The morphologies of the porous materials are tunable with changing the microcapsules content and/or surfactant amount in the HIPE templates. When Raft polymerization is introduced to cure these HIPEs, owing to both the self-healing agent GMA within the microcapsules and the residue of the chain-transfer agent from Raft polymerization of HIPEs, the resulting porous polymers are proved to be self-repairable. This work suggests a new type of Pickering HIPE and provides a novel idea for preparing self-healing porous materials.

Synthesis of Emulsion-Templated Magnetic Porous Hydrogel Beads and Their Application for Catalyst of Fenton Reaction

The pristine Fe₃O₄ nanoparticle (FeNP) is supposed to be a good catalyst of Fenton processes which have shown significant potential for water purification. Herein the magnetic macroporous hydrogel beads, having an open-cell structure, were synthesized by sedimentation polymerization of pristine FeNP stabilized oil-in-water high internal phase emulsions. The effects of the FeNP amount, internal phase fraction, and the costabilizer Tween85 concentration on the structure, such as interconnecting degree, void size, and its distribution of both the surface and inner of the beads, were investigated. With a methyl orange (MO) aqueous solution passing through a chromatography column that was filled with the FeNPs loaded hydrogel beads, the efficiency of these hydrogel beads as catalyst for Fenton reaction to decompose MO in water was tested. The MO was decomposed quickly at the first hour, followed by decomposed gradually in a further 5 h, and the decomposition rate of MO could be up to 99.6% at the end of the test. Moreover, MO decomposition rate remained over 98.2% in six batches which were run in the same beads filled column. The results showed that these FeNPs loaded porous hydrogel beads were reusable and highly efficient supporter for catalysis of Fenton reaction for decomposing organic pollutants in water.

Macroporous polymers prepared via frozen UV polymerization of the emulsion-templates stabilized by a low amount of surfactant

Macroporous polymers based on high internal phase emulsions (HIPEs) possess tunable porous structures and device shapes, and these characteristics make it possible for it to be applied in many fields. However, such materials also demonstrate undesirable properties, such as their brittleness and chalkiness, due to a great amount of surfactant required (5.0-50.0%, relative to the external phase) to realize the transformation from HIPEs to macroporous polymers (polyHIPEs). Herein, O/W HIPEs stabilized by a small amount (as low as 0.1 wt%, relative to the external phase) of commercial surfactant were prepared by magnetic stirring and subsequently homogenizing, and well-defined polyHIPEs were obtained through frozen UV polymerization of these HIPEs. In this process, the prepared HIPE was squeezed out by an injector and frozen at once, which effectively prevented the coalescence of internal phase. Then a 365 nm UV light was utilized to initiate the polymerization and the temperature was kept at -20 °C in order to avoid the melting of the frozen HIPE. After the polymerization, samples, having a typical polyHIPE structure, were obtained. Besides, the original monomer, surfactant and the oil (internal phase) were respectively replaced, and well-defined polyHIPEs could still be obtained. All the results suggested that frozen UV polymerization of HIPEs was an effective and universal approach to produce polyHIPEs with a low amount of surfactant.