In situ photodecyanation of steel industry wastewater in a pilot scale

Advancements and sustainable strategies for the treatment and management of wastewaters from metallurgical industries: an overview

Metallurgy is pivotal for societal progress, yet it yields wastewater laden with hazardous compounds. Adhering to stringent environmental mandates, the scientific and industrial sectors are actively researching resilient treatment and disposal solutions for metallurgical effluents. The primary origins of organic pollutants within the metallurgical sector include processes such as coke quenching, steel rolling, solvent extraction, and electroplating. This article provides a detailed analysis of strategies for treating steel industry waste in wastewater treatment. Recent advancements in membrane technologies, adsorption, and various other processes for removing hazardous pollutants from steel industrial wastewater are comprehensively reviewed. The literature review reveals that advanced oxidation processes (AOPs) demonstrate superior effectiveness in eliminating persistent contaminants. However, the major challenges to their industrial-scale implementation are their cost and scalability. Additionally, it was discovered that employing a series of biological reactors instead of single-step biological processes enhances command over microbial communities and operating variables, thus boosting the efficacy of the treatment mechanism (e.g., achieving a chemical oxygen demand (COD) elimination rate of over 90%). This review seeks to conduct an in-depth examination of the current state of treating metallurgical wastewater, with a particular emphasis on strategies for pollutant removal. These pollutants exhibit distinct features influenced by the technologies and workflows unique to their respective processes, including factors such as their composition, physicochemical properties, and concentrations. Therefore, it is of utmost importance for customized treatment and disposal approaches, which are the central focus of this review. In this context, we will explore these methods, highlighting their advantages and characteristics.

Cyanide Removal by ZnTiO3/TiO2/H2O2/UVB System: A Theoretical-Experimental Approach

Cyanide is a highly toxic substance present in wastewater from various industries. This study investigates the removal of cyanide species (CS) from aqueous solutions using the ZnTiO3/TiO2/H2O2/UVB system. ZnTiO3/TiO2 nanoparticles synthesized by the sol-gel method were characterized by powder X-ray diffractometry (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDS). The adsorption capacity of nanoparticles was tested by varying the pH of the solution, adsorbent concentration, and contact time. The adsorption of CS on ZnTiO3 and TiO2 surfaces was verified by Density Functional Theory (DFT) calculations. Photocatalytic experiments were achieved under UVB irradiation (λ = 310 nm). The response surface methodology (RSM) was used to optimize the CS removal efficiency. The detoxification effect was evaluated by acute toxicity tests with brine shrimp. The theoretical results show that the adsorption of CS is energetically more favorable on the ZnTiO3 surface than on the TiO2 surface. The experimental results show that the system consisting of ZnTiO3/TiO2 (200 mg L-1), H2O2 (0.1%), and UVB light removes 99% of CS from aqueous solutions after 60 min and reduces the mortality of nauplii in 90% after 90 min. This system was reused in five consecutive cycles with a total loss of efficiency of 30%.

Enhanced natural degradation of cyanide tailings: Integrated application of solar drying system and UV irradiation

Cyanide tailings are the bulk solid waste generated by the production processes of gold mines. Since the highly toxicity of cyanide affects its disposal and comprehensive utilization, a decyanation treatment is needed. However, wide-ranging industrial uses of the current decyanation methods are restricted due to the treatment effects and costs. Based on the natural degradation method, the cyanide treatment effect was enhanced by raising the treatment temperature, increasing the ultraviolet (UV) irradiation and turning the pile periodically. Using the Arrhenius equation, the activation energies of the cyanide hydrolysis reactions were calculated as 52.22 kJ/mol and 34.59 kJ/mol for heating alone and for heating combined with UV irradiation, respectively. At 60 ℃, the cyanide tailings reached the discharge standard (leachate, total cyanide (CNt)< 5 mg/L) after 8 h of treatment. Moreover, after adding UV irradiation (with an intensity of 120 μW/cm²) and a hydrogen peroxide spray (spraying intensity, 2 mL/kg) to the above conditions and shortening the treatment time to 7 h, the cyanide tailings reached the standard for use in building materials (leachate, CN_t <0.5 mg/L). Based on these results, UV irradiation, ventilation, spraying and pile-turning were integrated into the solar drying room to form an enhanced natural degradation system, which was applied in the semi-industrial scale treatment of the cyanide tailings. The results showed that the cyanide tailings consistently met the standards for discharge and use in building materials, successfully verified the conditions and effects of the laboratory treatment, and reduced the treatment cost by more than 50 %.

Porous Geopolymer/ZnTiO3/TiO2 Composite for Adsorption and Photocatalytic Degradation of Methylene Blue Dye

In this study, GP (geopolymer) and GTA (geopolymer/ZnTiO₃/TiO₂) geopolymeric materials were prepared from metakaolin (MK) and characterized by X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy (SEM), energy dispersive X-rays (EDX), specific surface area (SSA), and point of zero charge (PZC). The adsorption capacity and photocatalytic activity of the compounds prepared in the form of pellets was determined by degradation of the methylene blue (MB) dye in batch reactors, at pH = 7.0 ± 0.2 and room temperature (20 °C). The results indicate that both compounds are highly efficient at adsorbing MB, with an average efficiency value of 98.5%. The Langmuir isotherm model and the pseudo second order kinetic model provided the best fits to the experimental data for both compounds. In the MB photodegradation experiments under UVB irradiation, GTA reached an efficiency of 93%, being higher than that achieved by GP (4%). Therefore, the incorporation of ZnTiO₃/TiO₂ in the geopolymeric matrix allowed GTA to achieve higher overall efficiency, by combining adsorption and photocatalysis, compared to the GP compound. The results indicate that the synthesized compounds could be used for up to five consecutive cycles for the removal of MB from wastewater through adsorption and/or photocatalysis processes.

Faujasite-Type Zeolite Obtained from Ecuadorian Clay as a Support of ZnTiO3/TiO2 NPs for Cyanide Removal in Aqueous Solutions

In this study, zeolites prepared by the hydrothermal method from Ecuadorian clay were combined with the precursor clay and with the semiconductor ZnTiO₃/TiO₂ prepared by the sol-gel method to adsorb and photodegrade cyanide species from aqueous solutions. These compounds were characterized by X-ray powder diffraction, X-ray fluorescence, scanning electron microscopy, energy-dispersive X-rays, point of zero charge, and specific surface area. The adsorption characteristics of the compounds were measured using batch adsorption experiments as a function of pH, initial concentration, temperature, and contact time. The Langmuir isotherm model and the pseudo-second-order model fit the adsorption process better. The equilibrium state in the reaction systems at pH = 7 was reached around 130 and 60 min in the adsorption and photodegradation experiments, respectively. The maximum cyanide adsorption value (73.37 mg g^-1) was obtained with the ZC compound (zeolite + clay), and the maximum cyanide photodegradation capacity (90.7%) under UV light was obtained with the TC compound (ZnTiO₃/TiO₂ + clay). Finally, the reuse of the compounds in five consecutive treatment cycles was determined. The results reflect that the compounds synthesized and adapted to the extruded form could potentially be used for the removal of cyanide from wastewater.

Effect of Doping TiO2 NPs with Lanthanides (La, Ce and Eu) on the Adsorption and Photodegradation of Cyanide-A Comparative Study

Free cyanide is a highly dangerous compound for health and the environment, so treatment of cyanide-contaminated water is extremely important. In the present study, TiO₂, La/TiO₂, Ce/TiO₂, and Eu/TiO₂ nanoparticles were synthesized to assess their ability to remove free cyanide from aqueous solutions. Nanoparticles synthesized through the sol-gel method were characterized by X-ray powder diffractometry (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), Fourier-transformed infrared spectroscopy (FTIR), diffuse reflectance spectroscopy (DRS), and specific surface area (SSA). Langmuir and Freundlich isotherm models were utilized to fit the adsorption equilibrium experimental data, and pseudo-first-order, pseudo-second-order, and intraparticle diffusion models were used to fit the adsorption kinetics experimental data. Cyanide photodegradation and the effect of reactive oxygen species (ROS) on the photocatalytic process were investigated under simulated solar light. Finally, reuse of the nanoparticles in five consecutive treatment cycles was determined. The results showed that La/TiO₂ has the highest percentage of cyanide removal (98%), followed by Ce/TiO₂ (92%), Eu/TiO₂ (90%), and TiO₂ (88%). From these results, it is suggested that La, Ce, and Eu dopants can improve the properties of TiO₂ as well as its ability to remove cyanide species from aqueous solutions.

A Pilot-Scale Treatment of Steel Plant Wastewater by PVDF Hollow Fiber Ultrafiltration Membrane with Low Packing Density

The treatment of wastewater from the iron and steel industry is difficult due to its complex and changeable characteristics. This paper introduces the application of polyvinylidene fluoride (PVDF)-pressurized ultrafiltration membrane with low packing density that produced via thermally induced phase separation (TIPS) in wastewater of iron and steel industry, to study the effects of packing density of ultrafiltration membrane modules as well as the membrane performance under different operation conditions, in order to provide guidance for the subsequent development of other ultrafiltration applications in wastewater of iron and steel. The results show a significant positive effect of smaller packing density on the transmembrane pressure difference (TMP) reducing and higher permeability. Under 30 min filtration cycle and 65 L m−2 h−1 (LMH) operation flux, the permeability can be stabilized to 200 L/(m2·h)/0.1 MPa, which is two times higher than that of the membrane module with 0.3 m2/m3 higher packing density under the same condition. It is obvious that compared with enhanced flux maintenance (EFM), chemically enhanced backwash (CEB) is a more effective cleaning method for iron and steel wastewater, which maintains TMP (30 kPa) without any significant increase under the premise of ensuring the high-flux (65 LMH) operation. The results also suggest reasonable parameters based on the test water quality, which include the filtration cycle and operation flux. The scanning electron microscopy (SEM) analysis and the turbidity of the permeate show that the ultrafiltration membrane has good intercept ability and high anti-pollution performance.

Pollutant degradation with mediator Z-scheme heterojunction photocatalyst in water: A review

The Z-scheme heterojunction is a photocatalyst with narrow band gap and sufficiently high oxidization and reduction powers for degradation of pollutants in waters. This review firstly summarizes the fundamentals of photocatalysis, and explains the need to develop Z-scheme heterojunctions to harvest energy from sunlight effectively. Secondly, contemporary reports of degradation wastewater pollutants, including organic dyes, antibiotics, and other chemicals are reviewed and discussed. A challenge in the selection of an appropriate Z-scheme for removing a specific pollutant is the lack of available energy levels that are offered by the catalyst and the lack of redox energy levels that are required to break down essential chemical bonds of the pollutants. With reference to the redox energy levels offered by the active photocatalytic species, the redox energy levels of specific pollutants studied in literature are estimated. Challenges and prospects concerning the use of the Z-scheme to degrade recalcitrant pollutants under irradiation by sunlight are outlined at the end of this review.