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Râpă M, Spurcaciu BN, Ion RM, Grigorescu RM, Darie-Niță RN, Iancu L, Nicolae CA, Gabor AR, Matei E, Predescu C. Valorization of Polypropylene Waste in the Production of New Materials with Adequate Mechanical and Thermal Properties for Environmental Protection. MATERIALS (BASEL, SWITZERLAND) 2022; 15:5978. [PMID: 36079359 PMCID: PMC9457047 DOI: 10.3390/ma15175978] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/23/2022] [Revised: 08/09/2022] [Accepted: 08/25/2022] [Indexed: 06/15/2023]
Abstract
Innovative composites based on polypropylene waste impurified cu HDPE (PPW) combined with two thermoplastic block-copolymers, namely styrene-butadiene-styrene (SBSBC) and styrene-isoprene-styrene (SISBC) block-copolymers, and up to 10 wt% nano-clay, were obtained by melt blending. SBSBC and SISBC with almost the same content of polystyrene (30 wt%) were synthesized by anionic sequential polymerization and used as compatibilizers for PPW. Optical microscopy evaluation of the PPW composites showed that the n-clay was encapsulated into the elastomer. Addition of n-clay, together with SBSBC or SISBC, increased the interphase surface of the components in the PPW composites and enhanced the superficial area/volume ratio, which led to a recycled material with improved performance. The data resulting from differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), mechanical evaluation, and dynamic mechanical analysis (DMA) revealed that PPW reinforcement with n-clay and styrene-diene block-copolymers allows the obtaining of composites with favorable mechanical and thermal properties, and excellent impact strength for potential engineering applications.
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Affiliation(s)
- Maria Râpă
- Faculty of Materials Science and Engineering, University Politehnica of Bucharest, 313 Splaiul Independentei, 060042 Bucharest, Romania
| | - Bogdan Norocel Spurcaciu
- National Institute for Research & Development in Chemistry and Petrochemistry (ICECHIM), 202 Splaiul Independentei, 060021 Bucharest, Romania
| | - Rodica-Mariana Ion
- National Institute for Research & Development in Chemistry and Petrochemistry (ICECHIM), 202 Splaiul Independentei, 060021 Bucharest, Romania
| | - Ramona Marina Grigorescu
- National Institute for Research & Development in Chemistry and Petrochemistry (ICECHIM), 202 Splaiul Independentei, 060021 Bucharest, Romania
| | - Raluca Nicoleta Darie-Niță
- “Petru Poni” Institute of Macromolecular Chemistry, Physical Chemistry of Polymers Department, 41A Grigore Ghica Voda Alley, 700487 Iasi, Romania
| | - Lorena Iancu
- National Institute for Research & Development in Chemistry and Petrochemistry (ICECHIM), 202 Splaiul Independentei, 060021 Bucharest, Romania
| | - Cristian-Andi Nicolae
- National Institute for Research & Development in Chemistry and Petrochemistry (ICECHIM), 202 Splaiul Independentei, 060021 Bucharest, Romania
| | - Augusta Raluca Gabor
- National Institute for Research & Development in Chemistry and Petrochemistry (ICECHIM), 202 Splaiul Independentei, 060021 Bucharest, Romania
| | - Ecaterina Matei
- Faculty of Materials Science and Engineering, University Politehnica of Bucharest, 313 Splaiul Independentei, 060042 Bucharest, Romania
| | - Cristian Predescu
- Faculty of Materials Science and Engineering, University Politehnica of Bucharest, 313 Splaiul Independentei, 060042 Bucharest, Romania
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Râpă M, Spurcaciu BN, Coman G, Nicolae CA, Gabor RA, Ghioca PN, Berbecaru AC, Matei E, Predescu C. Effect of Styrene-Diene Block Copolymers and Glass Bubbles on the Post-Consumer Recycled Polypropylene Properties. MATERIALS 2020; 13:ma13030543. [PMID: 31979228 PMCID: PMC7040787 DOI: 10.3390/ma13030543] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/26/2019] [Revised: 01/15/2020] [Accepted: 01/20/2020] [Indexed: 11/16/2022]
Abstract
The recycled polypropylene (rPP) materials that meet technical requirements such as reducing the dimensions and improving the tensile, elongation, impact strength, thermal stability, as well as melt processing, are required for the manufacturing industry. In this paper, we studied the mechanical and thermal properties of post-consumer rPP by adding both synthesized thermoplastic elastomers, and glass bubbles (GB) by a melt allowing process. Styrene-butadiene (SBS) and styrene-isoprene (SIS) block-copolymers that had a styrene content of 30 wt% were synthesized by anionic sequential polymerization. The obtained post-consumer rPP composites were characterized by optical microscopy, scanning electron microscopy (SEM), mechanical analyses (tensile, density, hardness, VICAT softening temperature (VST), heat deflection temperature (HDT), dynamic mechanical analysis (DMA), IZOD strength) and thermal analyses (differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA)). Weight reduction and improvement of the tensile, elongation, impact strength, thermal stability, as well as melt processing of post-consumer recycled polypropylene (rPP) properties compounded with thermoplastic elastomers and glass bubbles, sustain the use of these formulations for engineering applications.
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Affiliation(s)
- Maria Râpă
- Center for Research and Eco-Metallurgical Expertise (ECOMET UPB), University Politehnica from Bucharest, 313 Spl. Independentei, 060042 Bucharest, Romania; (M.R.); (G.C.); (A.C.B.); (C.P.)
| | - Bogdan Norocel Spurcaciu
- National Institute for Research & Development in Chemistry and Petrochemistry (ICECHIM), 202 Spl. Independentei, 060021 Bucharest, Romania; (C.A.N.); (R.A.G.); (P.N.G.)
- Correspondence: (B.N.S.); (E.M.); Tel.: +40-773-912-101 (B.N.S.); +40-724-543-926 (E.M.)
| | - George Coman
- Center for Research and Eco-Metallurgical Expertise (ECOMET UPB), University Politehnica from Bucharest, 313 Spl. Independentei, 060042 Bucharest, Romania; (M.R.); (G.C.); (A.C.B.); (C.P.)
| | - Cristian Andi Nicolae
- National Institute for Research & Development in Chemistry and Petrochemistry (ICECHIM), 202 Spl. Independentei, 060021 Bucharest, Romania; (C.A.N.); (R.A.G.); (P.N.G.)
| | - Raluca Augusta Gabor
- National Institute for Research & Development in Chemistry and Petrochemistry (ICECHIM), 202 Spl. Independentei, 060021 Bucharest, Romania; (C.A.N.); (R.A.G.); (P.N.G.)
| | - Paul Niculae Ghioca
- National Institute for Research & Development in Chemistry and Petrochemistry (ICECHIM), 202 Spl. Independentei, 060021 Bucharest, Romania; (C.A.N.); (R.A.G.); (P.N.G.)
| | - Andrei Constantin Berbecaru
- Center for Research and Eco-Metallurgical Expertise (ECOMET UPB), University Politehnica from Bucharest, 313 Spl. Independentei, 060042 Bucharest, Romania; (M.R.); (G.C.); (A.C.B.); (C.P.)
| | - Ecaterina Matei
- Center for Research and Eco-Metallurgical Expertise (ECOMET UPB), University Politehnica from Bucharest, 313 Spl. Independentei, 060042 Bucharest, Romania; (M.R.); (G.C.); (A.C.B.); (C.P.)
- Correspondence: (B.N.S.); (E.M.); Tel.: +40-773-912-101 (B.N.S.); +40-724-543-926 (E.M.)
| | - Cristian Predescu
- Center for Research and Eco-Metallurgical Expertise (ECOMET UPB), University Politehnica from Bucharest, 313 Spl. Independentei, 060042 Bucharest, Romania; (M.R.); (G.C.); (A.C.B.); (C.P.)
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Abstract
The use of recycled polypropylene (RPP) as raw material for various industries has been known. However, the mechanical and thermal properties of recycled products are lower than those of raw material. The objective of this study was to obtain and investigate the modified recycled polypropylene (RPP) with commercial elastomers for possible applications. The compounded RPP-based thermoplastic elastomers were investigated in order to determine their thermal properties (melt flow index (MFI), differential scanning calorimetry (DSC), VICAT softening temperature (VST), and heat deflection temperature (HDT)), structural characteristics (optical microscopy, atomic force microscopy (AFM), and X-ray diffraction (XRD)), and mechanical properties (tensile properties, density, and IZOD impact). The RPP compounded with 10% elastomer recorded higher tensile properties than the unmodified RPP. Also, IZOD impact strength increased from4.3±0.2 kJ/m2(registered for RPP) to21.7±2.5 kJ/m2for the PPR/SIS30 compound, while the degree of crystallinity decreased for all compounds. The obtained results recommend the RPP/elastomers compounds both for environmental remediation from postconsumer PP wastes and to realize new goods with high performance for various applications.
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Chen Y, Yang S, Yang H, Zhang M, Zhang Q, Li Z. Toughness Reinforcement in Carbon Nanotube-Filled High Impact Polypropylene Copolymer with β-Nucleating Agent. Ind Eng Chem Res 2016. [DOI: 10.1021/acs.iecr.6b01226] [Citation(s) in RCA: 14] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
| | | | | | | | | | - Zhongming Li
- College
of Polymer Science and Engineering and State Key Laboratory of Polymer
Materials Engineering, Sichuan University, Chengdu 610065, China
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Tang F, Bao P, Su Z. Analysis of Nanodomain Composition in High-Impact Polypropylene by Atomic Force Microscopy-Infrared. Anal Chem 2016; 88:4926-30. [DOI: 10.1021/acs.analchem.6b00798] [Citation(s) in RCA: 81] [Impact Index Per Article: 10.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Fuguang Tang
- State
Key Laboratory of Polymer Physics and Chemistry, Changchun Institute
of Applied Chemistry, Chinese Academy of Sciences, Changchun, Jilin 130022, P. R. China
- University of Chinese Academy of Sciences, Chinese
Academy of Sciences, Beijing, 100039, P. R. China
| | - Peite Bao
- ExxonMobil Asia Pacific R&D., Ltd., 1099 Zixing Road, Shanghai, 200241, P. R. China
| | - Zhaohui Su
- State
Key Laboratory of Polymer Physics and Chemistry, Changchun Institute
of Applied Chemistry, Chinese Academy of Sciences, Changchun, Jilin 130022, P. R. China
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Moballegh L, Hakim S, Morshedian J, Nekoomanesh M. Investigating Effects of Using Mixtures of Two External Electron Donors on Microstructure and Properties of Polypropylene/Poly(ethylene-co
-propylene) in-Reactor Blends Based on Ziegler-Natta Catalyst. MACROMOL REACT ENG 2015. [DOI: 10.1002/mren.201500002] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Leila Moballegh
- Iran polymer and Petrochemical Institute; Pajoohesh Blvd, km15 Tehran-Karaj Hwy; Tehran 115/14965 Iran
| | - Shokoufeh Hakim
- Iran polymer and Petrochemical Institute; Pajoohesh Blvd, km15 Tehran-Karaj Hwy; Tehran 115/14965 Iran
| | - Jalil Morshedian
- Iran polymer and Petrochemical Institute; Pajoohesh Blvd, km15 Tehran-Karaj Hwy; Tehran 115/14965 Iran
| | - Mehdi Nekoomanesh
- Iran polymer and Petrochemical Institute; Pajoohesh Blvd, km15 Tehran-Karaj Hwy; Tehran 115/14965 Iran
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Qiu B, Chen F, Lin Y, Shangguan Y, Zheng Q. Control of multilayered core–shell dispersed particles in HPP/EPR/EbP blends and its influences on crystallization and dynamic mechanical behavior. POLYMER 2014. [DOI: 10.1016/j.polymer.2014.09.060] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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Qian X, Liu H, Li Y. Self-assembly low dimensional inorganic/organic heterojunction nanomaterials. ACTA ACUST UNITED AC 2013. [DOI: 10.1007/s11434-013-5881-4] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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