Electron beam irradiated HDPE/EVA/Mg(OH)2 composites for flame-retardant electric cables

Synthesis of a Cyclophosphazene Derivative Containing Multiple Cyano Groups for Electron-Beam Irradiated Flame-Retardant Materials

A cyclophosphazene derivative containing multiple cyano groups, denoted as hexa(4-cyanophenoxy)cyclotriphosphazene (CN-CP), was synthesized by a one-step nucleophilic substitution reaction for a phosphorus-nitrogen flame retardant. To meet the strict requirement of safe and environment-protective insulation materials, a series of composites based on low-density polyethylene-poly(ethylene-co-vinyl acetate) containing CN-CP/Mg(OH)₂/Al(OH)₃ organic-inorganic synergistic flame retardants was fabricated. High-energy electron beam irradiation was subsequently applied to obtain a halogen-free flame-retardant crosslinked system. The relationship between crosslinking degree and irradiation dose was studied, and crosslinking degrees ranging within 63-85% were obtained under 100-190 kGy. Furthermore, the effects of CN-CP filler and irradiation dose on the properties of the composites were carefully investigated. The maximum tensile stress and limiting oxygen index values of most composites irradiated by EB were more than 15 MPa and 28%. Results revealed that the obtained materials had excellent thermal and mechanical, flame-retardant, and insulation properties, thereby suggesting their promising prospects for wire and cable applications.

The Effect of TMPTMA Addition on Electron-beam Irradiated LDPE, EVA and Blend Properties

In this work low density polyethylene (LDPE) and ethylene vinyl acetate (EVA) were blended in the presence of trimethylol propane trimethylacrylate (TMPTMA) (0 to 6 phr). The resultant blends were irradiated with a 3 MeV electron-beam resulting in dosages of 0 to 240 kGy using a rhodotron accelerator system. The effect of radiation exposure on the LDPE/EVA/TMPTMA blend properties were investigated with respect to gel content, tensile strength and elongation up to breakage of the blends. The findings indicate that increasing EVA and TMPTMA content yield tighter network structures through enhanced blend crosslinking, which is a direct consequence of irradiation. For pure EVA significant tensile strength improvements are evident as irradiation increases up to 210 kGy. Irradiated blends exhibit improved tensile strength and elongation at breakage with respect to pure LDPE and EVA. Volume resistivity (VR) and dielectric constant (DC) of the blends were also studied as a function of EVA content, TMPTMA content and radiation dosage. Increasing EVA and TMPTMA content enhances DC and VR values, whereas, increasing irradiation dosage only effects VR values of the blends. The maximum VR value attained in this work corresponds to a radiation dosage of 170 kGy and a blend comprising of 30 wt% of EVA.