Dust particle removal efficiency of a venturi scrubber

Design of short Venturi flow meters for incompressible and isothermal flow applications

The Venturi flow meter offers a range of measurement options for liquids, gas, steam, and slurries in piped systems. The main criteria for assessing Venturi performance include permanent pressure loss, discharge coefficient, relative pressure loss coefficient, and measurement accuracy. However, the extended length of Venturis, relative to other flow rate measuring instruments, can present limitations in some applications. Furthermore, the manufacturing of shorter Venturis requires less material and energy. This study addresses the challenge by developing shorter Venturi meters that adhere to established performance standards. Previous studies show that cone angles, the ratio of throat diameter to inlet diameter (β-ratio), and the throat length impact the performance of a Venturi. The scope of this research considers single-phase, incompressible and isothermal flows. The investigation focuses on the effect of cone angles for flows with Reynolds numbers ranging from 5000 to 10,000,000. Two axisymmetric Venturis, with a β-ratio of 0.7, were designed and evaluated against an ISO-5167 classical Venturi with the same β-ratio. Despite the ISO-5167 Venturi outperforming the others across the key criteria, a Venturi designed with a 40-degree convergent cone angle and a 10-degree divergent cone angle was 24.9 % shorter than the classical design and demonstrated similar performance to the ISO-5167 Venturi across Reynolds numbers from 100,000 to 10,000,000.

Techno-economic feasibility of a recycling plant for the extraction of metals and boehmite from hazardous petroleum spent catalysts

Petroleum spent hydroprocessing catalysts are hazardous solid waste, the efficient recycling of which is a serious challenge to refineries. However, information on the economic feasibility of spent catalysts recycling plants is scarce, which is critical for environmental authorities and decision-makers. In this work, an innovative recycling scheme targeting hydrometallurgical recovery of base metals (Ni, Mo, and V) and transforming low-value Al residue into a high-value boehmite (γ-AlOOH) as the key product was considered an efficient way to beneficiate the hazardous spent hydroprocessing catalysts. A preliminary techno-economic evaluation of such a recycling scheme was performed to assess the feasibility of the proposed recycling scheme. The recovery cost (valuable metals and boehmite) and potential revenue were estimated to study the economics of the process. The preliminary results have suggested that the recycling scheme is economically feasible with a high internal rate of return (IRR) of 12.3%, a net present value of 38.6 million USD, and a short payback period of 8.7 years. Furthermore, a sensitivity analysis (± 10%) conducted on key parameters showed that the selling prices of the finished products and the cost of chemicals were the most important factors affecting plant economics. Overall, the recycling scheme was sustainable and avoided landfilling of spent catalysts as the residue can be beneficiated into a high-value product. The results from the economic feasibility study are likely to assist the stakeholders and decision-makers in making investment and policy decisions for the valorization of spent hydroprocessing catalysts.

Evaluation of the efficiency of a Venturi scrubber in particulate matter collection smaller than 2.5 µm emitted by biomass burning

Energy demand has increased worldwide, and biomass burning is one of the solutions most used by industries, especially in countries that have a great potential in agriculture, such as Brazil. However, these energy sources generate pollutants, consisting of particulate matter (PM) with a complex chemical composition, such as sugarcane bagasse (SB) burning. Controlling these emissions is necessary; therefore, the aim was to evaluate PM collection using a rectangular Venturi scrubber (RVS), and its effects on the composition of the PM emitted. Considering the appropriate use of biomass as an industrial fuel and the emerging need for a technique capable of efficiently removing pollutants from biomass burning, this study shows the control of emissions as an innovation in a situation such as the industrial one with the use of a Venturi scrubber in fine particle collection, in addition to using portable and representative isokinetic sampling equipment of these particles. The pilot-scale simulation of the biomass burning process, the representative sampling of fine particles and obtaining parameters to control pollutant emissions for a Venturi scrubber, meets the current situation of concern about air quality. The average collection efficiency values were 96.6% for PM_{> 2.5}, 85.5% for PM_1.0-2.5, and 66.9% for PM_{< 1.0}. The ionic analysis for PM_{< 1.0} filters showed potassium, chloride, nitrate, and nitrite at concentrations ranging from 20.12 to 36.5 μg/m³. As the ethanol and sugar plants will continue to generate electricity with sugarcane bagasse burning, emission control technologies and cost-effective and efficient portable samplers are needed to monitor particulate materials and improve current gas cleaning equipment projects.

Spray Structure and Characteristics of a Pressure-Swirl Dust Suppression Nozzle Using a Phase Doppler Particle Analyze

In order to understand the characteristics of the spray field of a dust suppression nozzle and provide a reference for dust nozzle selection according to dust characteristics, a three-dimensional phase Doppler particle analyzer (PDPA) spray measurement system is used to analyze the droplet size and velocity characteristics in a spray field, particularly the joint particle size–velocity distribution. According to the results, after the ejection of the jet from the nozzle, the droplets initially maintained some velocity; however, the distribution of particles with different sizes was not uniform. As the spray distance increased, the droplet velocity decreased significantly, and the particle size distribution changed very little. As the distance increased further, the large droplets separated into smaller droplets, and their velocity decreased rapidly. The distributions of the particle size and velocity of the droplets then became stable. Based on the particle size-velocity distribution characteristics, the spray structure of pressure-swirl nozzles can be divided into five regions, i.e., the mixing, expansion, stabilization, decay, and rarefied regions. The expansion, stabilization, and decay regions are the effective dust fall areas. In addition, the droplet size in the stabilization region is the most uniform, indicating that this region is the best dust fall region. The conclusions can provide abundant calibration data for spray dust fall nozzles.

Removal of particulate matter from pork belly grilling gas using an orifice wet scrubber

Grilling restaurants are a major contributor to airborne particulate matter (PM) in metropolitan areas. In this study, the removal of PM during the grilling of pork belly using an orifice scrubber, which is a form of gas-induced spray scrubber, was assessed. During grilling, the particle mass concentration was the highest for 1.0 < PM ≤ 2.5 μm (55.5% of total PM emissions), followed by 0.5 < PM ≤ 1.0 (27.1%), PM ≤ 0.5 (10.7%), and PM > 2.5 μm (7.0%). The PM removal efficiency of the orifice scrubber at a gas flow of 4.5 m³ min^-1 was > 99.7% for PM ≥ 2.5 μm, 89.4% for 1.0 < PM ≤ 2.5 μm, 62.1% for 0.5 < PM ≤ 1.0, and 36.5% for PM ≤ 0.5 μm. Although further research is necessary to optimize its use, the orifice scrubber offers a user-friendly technology for the control of PM in small grilling restaurants because of its simple design, uncomplicated operation, and satisfactory PM removal performance.

The Potential of Remedial Techniques for Hazard Reduction of Steel Process by Products: Impact on Steel Processing, Waste Management, the Environment and Risk to Human Health

The negative impact from industrial pollution of the environment is still a global occurrence, and as a consequence legislation and subsequent regulation is becoming increasingly stringent in response, in particular, to minimising potential impact on human health. These changes have generated growing pressures for the steel industry to innovate to meet new regulations driving a change to the approach to waste management across the industrial landscape, with increasing focus on the principles of a circular economy. With a knowledge of the compositional profiles of process by-products, we have assessed chemical cleaning to improve environmental performance and minimise disruption to manufacturing processes, demonstrating re-use and recycling capacity. We show that with a knowledge of phase composition, we are able to apply stabilisation methods that can either utilise waste streams directly or allow manipulation, making them suitable for re-use and/or inert disposal. We studied blast furnace slags and Portland cement mixes (50%/50% and 30%/70%) with a variety of other plant wastes (electrostatic precipitator dusts (ESP), blast furnace (BF) sludge and basic oxygen furnace (BOF) sludge) which resulted in up to 90% immobilisation of hazardous constituents. The addition of organic additives i.e., citric acid can liberate or immobilise problematic constituents; in the case of K, both outcomes occurred depending on the waste type; ESP dust BF sludge and BOF fine sludge. Pb and Zn however were liberated with a 50–80% and 50–60% residue reduction respectively, which generates possibilities for alternative uses of materials to reduce environmental and human health impact.

Mesoscale behavior study of collector aggregations in a wet dust scrubber

In order to address the bottleneck problem of low fine-particle removal efficiency of self-excited dust scrubbers, this paper is focused on the influence of the intermittent gas-liquid two-phase flow on the mesoscale behavior of collector aggregations. The latter is investigated by the application of high-speed dynamic image technology to the self-excited dust scrubber experimental setup. The real-time-scale monitoring of the dust removal process is provided to clarify its operating mechanism at the mesoscale level. The results obtained show that particulate capturing in self-excited dust scrubber is provided by liquid droplets, liquid films/curtains, bubbles, and their aggregations. Complex spatial and temporal structures are intrinsic to each kind of collector morphology, and these are considered as the major factors controlling the dust removal mechanism of self-excited dust scrubbers. For the specific parameters of gas-liquid two-phase flow under study, the evolution patterns of particular collectors reflect the intrinsic, intermittent, and complex characteristics of the temporal structure. The intermittent initiation of the collector and the air hole formation-collapse cyclic processes provide time and space for the fine dust to escape from being trapped by the collectors. The above mesoscale experimental data provide more insight into the factors reducing the dust removal efficiency of self-excited dust scrubbers.

IMPLICATIONS

This paper focuses on the reconsideration of the capturer aggregations of self-excited dust scrubbers from the mesoscale. Complex structures in time and space scales exist in each kind of capturer morphology. With changes of operating parameters, the morphology and spatial distributions of capturers diversely change. The change of the capturer over time presents remarkable, intermittent, and complex characteristics of the temporal structure.

Environmental Benefit Assessment for the Carbonation Process of Petroleum Coke Fly Ash in a Rotating Packed Bed

A high-gravity carbonation process was deployed at a petrochemical plant using petroleum coke fly ash and blowdown wastewater to simultaneously mineralized CO₂ and remove nitrogen oxides and particulate matters from the flue gas. With a high-gravity carbonation process, the CO₂ removal efficiency was found to be 95.6%, corresponding to a capture capacity of 600 kg CO₂ per day, at a gas flow rate of 1.47 m³/min under ambient temperature and pressure. Moreover, the removal efficiency of nitrogen oxides and particulate matters was 99.1% and 83.2%, respectively. After carbonation, the reacted fly ash was further utilized as supplementary cementitious materials in the blended cement mortar. The results indicated that cement with carbonated fly ash exhibited superior compressive strength (38.1 ± 2.5 MPa at 28 days in 5% substitution ratio) compared to the cement with fresh fly ash. Furthermore, the environmental benefits for the high-gravity carbonation process using fly ash were critically assessed. The energy consumption of the entire high-gravity carbonation ranged from 80 to 169 kWh/t-CO₂ (0.29-0.61 GJ/t-CO₂). Compared with the scenarios of business-as-usual and conventional carbon capture and storage plant, the economic benefit from the high-gravity carbonation process was approximately 90 and 74 USD per ton of CO₂ fixation, respectively.