Cr and Ni recovery during bioleaching of dewatered metal-plating sludge using Acidithiobacillus ferrooxidans

Bioleaching of sewage sludge for copper extraction using Acidithiobacillus thiooxidans: Optimization and ecological risk assessment

In this study, Acidithiobacillus thiooxidans was used for the bioleaching of copper (Cu) from sewage sludge. In order to find optimization conditions, three factors including solid-to-liquid ratio (S/L) (0.01-0.2 %(w/v)), initial element sulfur (S0) (1-10 g/L), and initial pH (1-3) have been investigated. Based on response surface methodology (RSM) determined a significant reduced quadratic model with a p-value of 0.0022 (<0.05 significant level). The maximum Cu recovery was 85.3% in the optimum condition of S/L = 0.16% (w/v), S0 = 8.2 g/L, and pH = 1.4. Furthermore, a kinetic study based on a shrinking core model was performed and the result showed that chemical reaction was rate limiting in the extraction. Toxicity Characteristic Leaching Procedure (TCLP) results after bioleaching showed the bioleaching process detoxified sludge and the bioleached sludge residue was well within the regulatory limits for disposal. The germination seed with adding bioleached and unbioleached sludge to the soil was determined. Various parameters such as Germination Index (GI), Tolerance Index (TI), Vigor Index (VI), and stem length showed that the sewage sludge indices significantly increased than the sample soil with unbioleached sludge.

A comprehensive review on chromium (Cr) contamination and Cr(VI)-resistant extremophiles in diverse extreme environments

Chromium (Cr) compounds are usually toxins and exist abundantly in two different forms, Cr(VI) and Cr(III), in nature. Their contamination in any environment is a major problem. Many extreme environments including cold climate, warm climate, acidic environment, basic/alkaline environment, hypersaline environment, radiation, drought, high pressure, and anaerobic conditions have accumulated elevated Cr contamination. These harsh physicochemical conditions associated with Cr(VI) contamination damage biological systems in various ways. However, several unique microorganisms belonging to phylogenetically distant taxa (bacteria, fungi, and microalgae) owing to different and very distinct physiological characteristics can withstand extremities of Cr(VI) in different physicochemical environments. These challenging situations offer great potential and extended proficiencies in extremophiles for environmental and biotechnological applications. On these issues, the present review draws attention to Cr(VI) contamination from diverse extreme environmental regions. The study gives a detailed account on the ecology and biogeography of Cr(VI)-resistant microorganisms in inhospitable environments, and their use for detoxifying Cr(VI) and other applications. The study also focuses on physiological, multi-omics, and genetic engineering approaches of Cr(VI)-resistant extremophiles.

Intensification of strontium (II) ion biosorption on Sargassum sp via response surface methodology

A batch system was employed to investigate the biosorption of strontium (II) on Sargassum sp. The biosorption of strontium on Sargassum sp was studied with response surface methodology to determine the combined effect of temperature, initial metal ion concentration, biomass treatment, biosorbent dosage and pH. Under optimal conditions, the algae's biosorption capacity for strontium (initial pH 7.2, initial strontium concentration 300 mg/l for Mg-treated biomass and biosorbent dosage 0.1 g in 100 mL metal solution) was measured at 103.95 mg/g. In our analysis, equilibrium data were fitted to Langmuir and Freundlich isotherms. Results show that the best fit is provided by the Freundlich model. Biosorption dynamics analysis of the experimental data indicated that strontium (II) was absorbed into algal biomass in accordance with the pseudo-second-order kinetics model well.

Indirect bioleaching recovery of valuable metals from electroplating sludge and optimization of various parameters using response surface methodology (RSM)

Electroplating sludge contains amounts of valuable/toxic metals as a typical hazardous solid waste, but existing technology is hard to simultaneously gain the high recovery of valuable metals and its convert into general solid waste. In this study, indirect bioleaching process was optimized by using RSM for high recovery of four valuable metals (Ni, Cu, Zn and Cr) from electroplating sludge and its shift into general waste. The results showed that the maximum leaching rate respectively was 100% for Ni, 96.5% for Cu, 100% for Zn and 76.1% for Cr at the optimal conditions. In particular, bioleaching saw a much better performance than H₂SO₄ leaching in removal of highly toxic Cr (76.1% vs. 30.2%). The extraction efficiency of Cr by H₂SO₄ leaching sharply rose to 72.6% in the presence of 9.0 g/L Fe³⁺, suggesting that Fe³⁺ played an important role in the bioleaching of Cr. Based on bioleaching dynamics analysis, it was speculated that Fe³⁺ passes through the solid shell and enter inside the sludge to attack Cr assisting by extracellular polymeric substances (EPS), leading to high extraction and low residue of Cr. Meanwhile, due to high-efficient release and removal of valuable/toxic metals by bioleaching, the bioleached residues successfully degraded into general based on TCLP test and can be reused as construction material safely.

Potential threat of antibiotics resistance genes in bioleaching of heavy metals from sediment

Bioleaching is considered a promising technology for remediating heavy metals pollution in sediments. During bioleaching, the pressure from the metals bioleached is more likely to cause the spread of antibiotic resistance genes (ARGs). The changes in abundance of ARGs in two typical heavy metal bioleaching treatments using indigenous bacteria or functional bacteria agent were compared in this study. Results showed that both treatments successfully bioleached heavy metals, with a higher removal ratio of Cu with functional bacteria agent. The absolute abundances of most ARGs decreased by one log unit after bioleaching, particularly tetR (p = 0.02) and tetX (p = 0.04), and intI1 decreased from 10⁶ to 10⁴ copies/g. As for the relative abundance, ARGs in the non-agent treatment increased from 3.90 × 10^-4 to 1.67 × 10^-3 copies/16S rRNA gene copies (p = 0.01), and in the treatment with agent, it reached 6.65 × 10^-2 copies/16S rRNA gene copies, and intI1 relative abundance was maintained at 10^-3 copies/16S rRNA gene copies. The relative abundance of ARGs associated with efflux pump mechanism and ribosomal protection mechanism increased the most. The co-occurrence network indicated that Cu bioleached was the environmental factor determining the distribution of ARGs, Firmicutes might be the potential hosts of ARGs. Compared to bioleaching with indigenous bacteria, the addition of functional bacteria agent engendered a decrease in microbial alpha diversity and an increase in the amount of Cu bioleached, resulting in a higher relative abundance of ARGs. Heavy metal pollution can be effectively removed from sediments using the two bioleaching treatments, however, the risk of ARGs propagation posed by those procedures should be considered, especially the treatment with functional bacteria agents. In the future, an economical and efficient green technology that simultaneously reduces both the absolute abundance and relative abundance of ARGs should be developed.

Effect of ferrous iron loading on dewaterability, heavy metal removal and bacterial community of digested sludge by Acidithiobacillus ferrooxidans

Acidithiobacillus ferrooxidans ILS-2 was adapted in digested sludge and used to treat sludge for dewaterability improvement. Results showed that increasing ferrous iron loading increased sludge dewaterability, but the inoculation of the bioleaching strain had little effect on sludge dewaterability compared to controls without the strain. The total extracellular polymeric substances (EPS) contents of sludges with and without bioleaching treatment were similar except for bioleaching treatment at 10% ferrous iron loading (on sludge total solids) where total EPS was higher with bioleaching treatment. However, bioleaching treatment for 48 h had a notable effect on removal of heavy metals, such as Mn, Ni and Zn, especially at the high loadings of ferrous iron. In the presence of A. ferrooxidans, the removal of Ni, Mn and Zn reached 93%, 88% and 80%, respectively, at a ferrous iron loading of 21%. The sequencing of 16S rRNA genes indicated that increasing ferrous iron loadings to 15% and 21% increased the relative abundance of Acidithiobacillus, Acidocella (with A. ferrooxidans) and Carboxylicivirga (without A. ferrooxidans) but decreased the abundance of Pseudomonas and Acinetobacter after 48 h treatment. This study enhanced the understanding of the correlations between bioleaching treatment of digested sludge, sludge dewaterability, heavy metal removal and bacterial communities.

Develop spinel structure and quantify phase transformation for nickel stabilization in electroplating sludge

Nickel-laden electroplating sludge (Ni sludge) has always been a critical concern due to its potential hazards to the environment. This study proposed a strategy to stabilize nickel (Ni) via phase transformation into stable crystal structures through ceramic sintering. The Ni sludge was collected, and then fired with two ceramic precursors (α-Fe₂O₃ and γ-Al₂O₃) within a temperature range of 700-1400 °C for 5 h. After sintering scheme, phase identification was performed on the products, showing the NiFe₂O₄ and NiAl₂O₄ spinels as predominant Ni-hosting phases respectively in α-Fe₂O₃ and γ-Al₂O₃ series. Then, the Rietveld refinement was applied to quantify weight fractions of all phases (including crystal and amorphous phases), and the quantification results showed that the weight fractions of NiFe₂O₄ or NiAl₂O₄ spinels can reach around 87.7% and 83.1%, respectively in 1200 °C sintered products of both series. The transformation ratio (TR) of Ni was calculated as 99.9% and 99.7% accordingly, showing almost complete incorporation of Ni into the spinel structures. With a prolonged leaching procedure, the Ni stabilization effect after sintering was evaluated. The Ni leachability was dramatically decreased with the development of spinel structure under sintering processes, and the Ni leached ratio from the sintered products can reach lower than 0.06% even after 20-d prolonged leaching. Through this study, a promising and quantitative method was proposed for controllable Ni stabilization of the hazardous industrial sludge via developing spinel structures in the sintered products, which may provide a feasible strategy for the treatment and beneficial utilization of heavy metal-laden solid wastes.

Bioleaching of critical metals from waste OLED touch screens using adapted acidophilic bacteria

The mobile phone is a fast-growing E-waste stream that includes hazardous substances and valuable metals. Smartphone touch screens (SPTS) contain a considerable amount of critical metals, such as indium and strontium that can be recovered from end of life devices as a secondary resource. Bioleaching is an emerging and environmentally friendly method for metal recovery from electronic waste. In the present study, bioleaching was assessed for the extraction of indium and strontium from organic light emitting diode type smartphone touch screens. A statistical approach based on the response surface methodology was successfully applied. The effects of influential variables: pH, ferrous sulfate, elemental sulfur, and solid content and their interactions on indium and strontium recovery using adapted Acidithiobacillus ferrooxidans were evaluated. Under optimum conditions (ferrous sulfate: 13.0 g/L; solid content; 3.0 g/L; elemental sulfur: 5.6 g/L; and initial pH of 1.1), a complete indium extraction was observed, with a concentration in solution of about 200 mg/L indium. As concerns strontium, a 5% extraction efficiency was observed, which, even if quite low, resulted in a relatively high strontium concentration in solution, around 3000 mg/L, due to its high content in the solid (2%). This work opens new perspectives in the application of clean technologies for the extraction of valuable metals, such as indium and strontium from smartphone screens.

Bioleaching of Copper-Containing Electroplating Sludge

The recovery of precious metals from solid waste through bioleaching has become a research hotspot in recent years. Thus, in this study, different strategies, such as chemical sulfuric acid leaching and mixed consortium bioleaching, were adopted to extract copper from Copper-Containing Electroplating Sludge. The results showed that, compared to chemical leaching, bioleaching showed a much better performance. Indeed, copper bioleaching efficiency reached 94.3% on day 7 (21.1% higher than that of chemical leaching). The results also indicated that the process of bioleaching involved more mechanisms and reactions than that of chemical leaching. The SEM and EDX tests showed that the surface morphology of the sludge changed significantly after bioleaching, and that an insignificant amount of copper remained in the leached residues. Furthermore, the leached residues passed the characteristic leaching toxic test and thus can be considered as non-hazardous raw materials for the construction industry. Hence, adopting a mixed consortium leaching process to extract copper from Copper-Containing Electroplating Sludge will not only significantly reduce environmental pollution, but will also use metal resources more efficiently.

Influence of thermal hydrolysis treatment on chemical speciation and bioleaching behavior of heavy metals in the sewage sludge

In this study, the transformation of chemical speciation of Cr, Mn, As and Cd in the sewage sludge before and after thermal hydrolysis treatment was investigated using modified BCR method. The effect of thermal hydrolysis treatment and chemical speciation change on the subsequent bioleaching behavior was also researched. The results showed that the concentrations of Cr, Mn, As and Cd in oxidizable fraction decreased in the sludge treated by thermal hydrolysis. Meanwhile, the proportions of Cr, Mn and As in the mobile fractions (acid-soluble/exchangeable and reducible fraction) all decreased, while Cd was concentrated in the sludge treated by thermal hydrolysis. The final pH value of bioleached sludge treated by thermal hydrolysis was lower than that in the bioleached raw sewage sludge. And faster increase of oxidation-reduction potential (ORP) was also found in the bioleaching process of the sludge treated by thermal hydrolysis. The removal percentage of Mn and Cd increased in the bioleached sludge treated by thermal hydrolysis. Thermal hydrolysis treatment can promote the bioleaching to some extent. Furthermore, the environmental risk of Cr, Mn, As and Cd in the bioleached sludge treated by thermal hydrolysis was all alleviated according to risk assessment analysis compared with the bioleached raw sewage sludge.

An overview of removing heavy metals from sewage sludge: Achievements and perspectives

The removal of heavy metals from sewage sludge (SS) is attracting increasing attention because the presence of toxic heavy metals in SS restricts its reuse or disposal, especially on land. This review presents an overview of research on the origin and chemical speciation of heavy metals in SS and describes methods for their removal. SS primarily absorbs heavy metals from wastewater via passive sorption and active uptake of biomass, resulting in the different chemical speciation. The advantages and disadvantages of the current methods for the removal of heavy metals from SS are analysed. The current methods focus on the removal efficiencies of heavy metals, which are high enough to meet the standard of land application, but the treatment cost, the change and retention of nutrients, and the effects on SS properties resulting from heavy metal removal are usually ignored. In this review, the main knowledge gaps are identified and proposals for future research are made. These should comprise determining the underlying mechanisms of current removal methods, optimising and integrating the removal methods, and establishing systematic evaluation standards for these methods. This review will help researchers develop new environmentally and economically friendly methods for the removal of heavy metals from SS.

Ultrasound-assisted leaching of spent lithium ion batteries by natural organic acids and H2O2

Ultrasound-assisted bioacid leaching was examined for the extraction of valuable metals from spent lithium ion batteries (LIBs). In this work, organic acids in lemon juice were used as the leaching agent together with H₂O₂. Three effective factors, namely solid/liquid (S/L) ratio, lemon juice percentage, and H₂O₂ volume percentage, were optimized using Response Surface Methodology (RSM). The optimal conditions were found to be 0.98% (w/v) S/L ratio, 57.8% (v/v) lemon juice and 8.07% (v/v) H₂O₂ in the leaching liquor, achieving recovery of 100% Li, 96% Co and 96% Ni. Furthermore, the individual effects of ultrasound, H₂O₂ and lemon juice on metal recovery were studied and the results showed that without H₂O₂ or lemon juice, the metal recovery rates decreased greatly while the absence of ultrasound reduced recovery rates to a much smaller extent, indicating that both H₂O₂ and lemon juice were essential in the leaching process. The effect of time on the metals recoveries was examined and results showed that Li and Co recovery reached 100% with the leaching time of 35 min. The modified shrinking core modeling results suggested that chemical reaction was the rate controlling step.

A review of chromite mining in Sukinda Valley of India: impact and potential remediation measures

Sukinda Valley, one of the highly polluted areas of the world is generating tons of mining waste and causing serious health and environmental issues in its surroundings. Several reports are available reporting the severity of hexavalent chromium, yet little efforts have been made to address the pollution and its remediation due to a lack of proper remedial measures. The review highlights the pros and cons of various physical, chemical and biological techniques used worldwide for the treatment of chromium waste and also suggests better and reliable bioremediation measures. Microbes such as Acidophilium and Acidithiobacillus caldus (Bioleaching), Pseudomonas, Micrococcus and Bacillus (Bioreduction), Aereobacterium and Saccharomyces (Biosorption), are widely used for bioremediation of hexavalent chromium owing to their unique metabolic activities, ionic movement through an extracellular membrane, and other cellular adsorptions and reduction properties. The use of native and hybrid combinations of microbes supported by organic supplements is projected as a fast and efficient technique that not only reduces chromium quantity but also maintains the integrity of the microbial sources. Innovation and emphasis on nano-based products like nanocomposite, nano adsorbent, nanoscale zerovalent iron (nZVI) particles and multifunctional plant-growth-promoting bacteria (PGPB) will serve as the next generation environmental remediation technologies in the near future.

Removal of heavy metals from leaching effluents of sewage sludge via supported liquid membranes

Heavy metal content of sewage sludge is one of the factors preventing its agricultural use. Leaching processes have been used to solubilize heavy metals and thus reduce metal content of the sludge through chemical or biological routes. Subsequent to leaching processes, metal removal from the supernatant is attractive in terms of decreasing metal content of the effluent and recovering metals. This paper investigates application of supported liquid membrane (SLM) technology for metal removal from leaching effluents. SLM system was first optimized using synthetic metal mixtures. Optimized system was then used for the anaerobic bioleaching and chemical leaching effluents and metal removal efficiencies of 27.1 ± 1.3% and 46.0 ± 4.3% were obtained, respectively. Considering integrated leaching and membrane separation processes, metal removal efficiencies obtained in this study are valuable as it will decrease the metal content of sludge and increase the metal solubilization during leaching process. Future integration of metal leaching and removal technologies would make it possible to develop a sustainable system involving heavy metal removal from sewage sludge, land application of the sludge with a low metal content, and metal recovery.

Cleaner utilization of electroplating sludge by bioleaching with a moderately thermophilic consortium: A pilot study

The semi-pilot scale bioleaching of electroplating sludge by the moderately thermophilic acidophilic consortium was carried out for the first time. During the microbial cultivation, Leptospirillum ferriphilum CS13, Acidithiobacillus caldus S2, and Sulfobacillus acidophilus CS5 could grow rapidly in a 300 L aeration packed reactor, in which the total suspended cell concentration could fluctuate around 3 × 10⁸ cells/mL and the community structure remained relatively stable. During the bioleaching process, the microbial stock solution could effectively leach heavy metals from electroplating sludge in a stirred reactor within a few hours. Meanwhile, the effects of pH, temperature, the quantity of active culture, and liquid-solid ratio on the bioleaching behavior were also investigated. The optimal conditions for electroplating sludge bioleaching were pH 1.5, temperature 45 °C, bacterial liquid ratio 40%, liquid-solid ratio 4:1 L kg^-1, and leaching time 5 h. The total removal rate of various heavy metals in electroplating sludge was over 99%. The bioleaching residue was successfully passed the TCLP test, and the total contents of heavy metals in the residue were also well below the regulatory criteria. In addition, the XRD analysis of the bioleaching residue was also confirmed that the moderately thermophilic consortium bioleaching provided a cleaner process than chemical leaching on the removal of the residual fraction metals, which was feasible and attractive for industrial treatment of electroplating sludge.

Metal biorecovery and bioremediation: Whether or not thermophilic are better than mesophilic microorganisms

Metal mobilization and immobilization catalyzed by microbial action are key processes in environmental biotechnology. Metal mobilization from ores, mining wastes, or solid residues can be used for recovering metals and/or remediating polluted environments; furthermore, immobilization reduces the migration of metals; cleans up effluents plus ground- and surface water; and, moreover, can help to concentrate and recover metals. Usually these processes provide certain advantages over traditional technologies such as more efficient economical and environmentally sustainable results. Since elevated temperatures typically increase chemical kinetics, it could be expected that bioprocesses should also be enhanced by replacing mesophiles with thermophiles or hyperthermophiles. Nevertheless, other issues like process stability, flexibility, and thermophile-versus-mesophile resistance to acidity and/or metal toxicity should be carefully considered. This review critically analyzes and compares thermophilic and mesophilic microbial performances in recent and selected representative examples of metal bioremediation and biorecovery.

Bioleaching of heavy metals from pig manure with indigenous sulfur-oxidizing bacteria: effects of sulfur concentration

The purpose of this work was to study the sulfur concentration on bioleaching of heavy metals from pig manure employing indigenous sulfur-oxidizing bacteria. Also, the variations in physicochemical properties of pig manure before and after bioleaching were investigated. The results showed that sulfur concentration significantly affected the rate of acidification, sulfate production and metal solubilization during pig manure bioleaching process. A Michaelis–Menten type equation was utilized to interpret the relationships between sulfur concentration, sulfate production and metal solubilization in the bioleaching process. The rates of metal solubilization during pig manure bioleaching were well described by a first order kinetic equation related to time. After 12 days of bioleaching, 93%–97% of Zn, 96%–98% of Mn and 48%–94% of Cu were leached out from pig manure, respectively. The metals remaining in the pig manure residual were mainly existed in stable forms. In addition, elemental analysis showed that bioleaching process could significantly modify the dewaterbility and organic composition of pig manure. However, fertility analysis found that 9.0%–19.1% of nitrogen, 68.5%–71.0% of phosphorus, 76.5%–78.8% of potassium and 47.5%–49.4% of the total organic carbon (TOC) were lost from pig manure in the bioleaching process. Therefore, bioleaching process used in this study could be applied to remove heavy metals effectively from the pig manure, but more detailed studies need to be done to decrease the nutrients loss from pig manure.

Advances in bioleaching for recovery of metals and bioremediation of fuel ash and sewage sludge

Bioleaching has been successfully used in commercial metal mining for decades. It uses microbes to biosolubilize metal-containing inorganic compounds such as metal oxides and sulfides. There is a growing interest in using bioleaching for bioremediation of solid wastes by removing heavy metals from ash and sewage sludge. This review presents the state of the art in bioleaching research for recovery of metals and bioremediation of solid wastes. Various process parameters such as reaction time, pH, temperature, mass transfer rate, nutrient requirement, pulp density and particle size are discussed. Selections of more effective microbes are assessed. Pretreatment methods that enhance bioleaching are also discussed. Critical issues in bioreactor scale-up are analyzed. The potential impact of advances in biofilm and microbiome is explained.

Optimization of kinetics and operating parameters for the bioleaching of heavy metals from sewage sludge, using co-inoculation of two Acidithiobacillus species

This study explores the potential for synchronous extraction of Cu, Cr, Ni and Zn during sewage sludge bioleaching processes, using three types of bacterial cultures: a pure culture of Acidithiobacillus ferrooxidans (A. ferrooxidans); a pure culture of Acidithiobacillus thiooxidans (A. thiooxidans); and a mixed culture of A. ferrooxidans and A. thiooxidans. Variable operating parameters included initial pH, solids concentration, sulfur concentration and ferrous iron concentration, with optimization via Box-Behnken design of response surface methodology. Results indicate that the mixed culture of A. ferrooxidans and A. thiooxidans, was the most effective at bioleaching heavy metals from sewage sludge. The optimal operating conditions were as follows: an initial pH of 2.0, with concentrations of 3% solids, 6.14 g L^-1 sulfur and 4.55 g L^-1 ferrous iron. Maximum extraction efficiencies obtained after 14 days of bioleaching under optimal conditions, were 98.54% Cu, 57.99% Cr, 60.06% Ni and 95.60% Zn. Bioleaching kinetics were effectively simulated using a shrinking core model to explain the leaching reaction, with modelling results suggesting that the rate was determined by the diffusion step.

Acidithiobacillus ferrooxidans and its potential application

The widely distributed Acidithiobacillus ferrooxidans (A. ferrooxidans) lives in extremely acidic conditions by fixing CO₂ and nitrogen, and by obtaining energy from Fe²⁺ oxidation with either downhill or uphill electron transfer pathway and from reduced sulfur oxidation. A. ferrooxidans exists as different genomovars and its genome size is 2.89-4.18 Mb. The chemotactic movement of A. ferrooxidans is regulated by quorum sensing. A. ferrooxidans shows weak magnetotaxis due to formation of 15-70 nm magnetite magnetosomes with surface functional groups. The room- and low-temperature magnetic features of A. ferrooxidans are different from other magnetotactic bacteria. A. ferrooxidans has potential for removing sulfur from solids and gases, metals recycling from metal-bearing ores, electric wastes and sludge, biochemical production synthesizing, and metal workpiece machining.

Integrated bioleaching of copper metal from waste printed circuit board-a comprehensive review of approaches and challenges

Waste electrical and electronic equipment (e-waste) is the most rapidly growing waste stream in the world, and the majority of the residues are openly disposed of in developing countries. Waste printed circuit boards (WPCBs) make up the major portion of e-waste, and their informal recycling can cause environmental pollution and health risks. Furthermore, the conventional disposal and recycling techniques-mechanical treatments used to recover valuable metals, including copper-are not sustainable in the long term. Chemical leaching is rapid and efficient but causes secondary pollution. Bioleaching is a promising approach, eco-friendly and economically feasible, but it is slower process. This review considers the recycling potential of microbes and suggests an integrated bioleaching approach for Cu extraction and recovery from WPCBs. The proposed recycling system should be more effective, efficient and both technically and economically feasible.

Role of Aspergillus niger in recovery enhancement of valuable metals from produced red mud in Bayer process

Annual worldwide growth rate of red mud (RM) as a hazardous waste has caused serious environmental problems for its disposal in the mining and metallurgy industries. Accordingly, the aim of this study was to investigate biological leaching of RM and recovery of metals using organic acids exerted by Aspergillus niger. Experiments using A. niger were conducted in batch cultures with a pulp density of 2% (w/v) RM under one-step, two-step and spent-medium bioleaching. Based on HPLC results, the major lixiviant was the secretion of organic acids (citric, gluconic, oxalic and malic) by A. niger. Leaching efficiency of metals in the one-step process was the highest and the amounts of leached metals were 69.8%, 60% and 25.4% for Al, Ti and Fe, respectively. The fungal leaching technique demonstrated an adequate recovery of metals, with an efficient and cost-effective means and respect to a reuse of RM for economic and environmental purposes.

V and Ni recovery from a vanadium-rich power plant residual ash using acid producing fungi: Aspergillus niger and Penicillium simplicissimum

Bioleaching of V and Ni from a vanadium-rich power plant residual (PPR) ash using Aspergillus niger and Penicillium simplicissimum was investigated.

Global transcriptional responses of Acidithiobacillus ferrooxidans Wenelen under different sulfide minerals

In order to provide new information about the adaptation of Acidithiobacillus ferrooxidans during the bioleaching process, the current analysis presents the first report of the global transcriptional response of the native copper mine strain Wenelen (DSM 16786) oxidized under different sulfide minerals. Microarrays were used to measure the response of At. ferrooxidans Wenelen to shifts from iron supplemented liquid cultures (reference state) to the addition of solid substrates enriched in pyrite or chalcopyrite. Genes encoding for energy metabolism showed a similar transcriptional profile for the two sulfide minerals. Interestingly, four operons related to sulfur metabolism were over-expressed during growth on a reduced sulfur source. Genes associated with metal tolerance (RND and ATPases type P) were up-regulated in the presence of pyrite or chalcopyrite. These results suggest that At. ferrooxidans Wenelen presents an efficient transcriptional system developed to respond to environmental conditions, namely the ability to withstand high copper concentrations.

Bioleaching of fuel-oil ash using Acidithiobacillus thiooxidans in shake flasks and a slurry bubble column bioreactor

This work investigated a bioleaching process to remove V, Ni and Cu from fuel-oil ash (FOA) using Acidithiobacillus thiooxidans.

Biodegradation of heptadecane in hydrocarbon polluted dune sands using a newly-isolated thermophilic bacterium, Brevibacillus borstelensis TMU30: statistical evaluation and process optimization

An enrichment culture was established to isolate a thermophilic hydrocarbon-degrading bacterium from contaminated soil samples from the Tehran Petroleum Refinery.

Enhancement of simultaneous gold and copper extraction from computer printed circuit boards using Bacillus megaterium

In this research simultaneous gold and copper recovery from computer printed circuit boards (CPCBs) was evaluated using central composite design of response surface methodology (CCD-RSM). To maximize simultaneous metals' extraction from CPCB waste four factors which affected bioleaching were selected to be optimized. A pure culture of Bacillus megaterium, a cyanogenic bacterium, was used to produce cyanide as a leaching agent. Initial pH 10, pulp density 2g/l, particle mesh#100 and glycine concentration 0.5g/l were obtained as optimal conditions. Gold and copper were extracted simultaneously at about 36.81 and 13.26% under optimum conditions, respectively. To decrease the copper effect as an interference agent in the leaching solution, a pretreatment strategy was examined. For this purpose firstly using Acidithiobacillus ferrooxidans copper in the CPCB powder was totally extracted, then the residual sediment was subjected to further experiments for gold recovery by B. megaterium. Using pretreated sample under optimal conditions 63.8% gold was extracted.

Bioleaching of an oil-fired residual: process optimization and nanostructure NaV6O15 synthesis from the bioleachate

The main objective of this work was to optimize metals recovery from a residual oil-fired ash produced in a thermal power plant using Acidithiobacillus ferrooxidans.

Simultaneous recovery of Ni and Cu from computer-printed circuit boards using bioleaching: statistical evaluation and optimization

Computer printed circuit boards (CPCBs) have a rich metal content and are produced in high volume, making them an important component of electronic waste. The present study used a pure culture of Acidithiobacillus ferrooxidans to leach Cu and Ni from CPCBs waste. The adaptation phase began at 1g/l CPCBs powder with 10% inoculation and final pulp density was reached at 20g/l after about 80d. Four effective factors including initial pH, particle size, pulp density, and initial Fe(3+) concentration were optimized to achieve maximum simultaneous recovery of Cu and Ni. Their interactions were also identified using central composite design in response surface methodology. The suggested optimal conditions were initial pH 3, initial Fe(3+) 8.4g/l, pulp density 20g/l and particle size 95μm. Nearly 100% of Cu and Ni were simultaneously recovered under optimum conditions. Finally, bacterial growth characteristics versus time at optimum conditions were plotted.