Simultaneously enhanced Cu bioleaching from E-wastes and recovered Cu ions by direct current electric field in a bioelectrical reactor

Harmless and resourceful utilization of solid waste: Multi physical field regulation in the microbiological treatment process of solid waste treatment

Solid waste (SW) treatment methods mainly include physical, chemical, and biological methods, while physical and chemical methods have advantages such as fast effectiveness and short treatment time, but have high costs and were prone to secondary pollution. Due to the advantages of mild conditions and environmental protection, microbial methods have attracted the attention of numerous researchers. Recently, promotion of biological metabolic activity in biotreatment technology by applying multiple physical conditions, and reducing the biochemical reaction energy base to promote the transfer of protons and electrons, has made significant progress in harmless and resourceful utilization of SW. This paper main summarized the harmless and resourceful treatment methods of common bulk SW. The research of physical field-enhanced microbial treatment of inorganic solid waste (ISW) and organic solid waste (OSW) was discussed. The advantages and mechanisms of microbial treatment compared to traditional SW treatment methods were analyzed. The multi-physical field coupling enhanced microbial treatment technology was proposed to further improving the efficiency of large-scale treatment of bulk SW. The application prospects and potential opportunities of this technology were analyzed. Novel research ideas for the large-scale harmless and resourceful treatment of bulk SW were provided.

E-waste management, treatment options and the impact of heavy metal extraction from e-waste on human health: Scenario in Vietnam and other countries

Ho Chi Minh (HCM) City is the most important urban region of Vietnam, Southeast Asia. In recent times, the quantity of electronic waste (e-waste) has been growing by several thousand tonnes every year. In this research, some of the existing and developing technologies being employed for the recycling of e-waste have been reviewed. Accordingly, the paper has been divided into three sections namely, e-waste treatment technologies in Ho Chi Minh City, the effect of heavy metals on human health and the extraction of metals from e-waste using pyrolysis, hydrometallurgy, bioleaching, mechanical, and air classifier methods, respectively. The extraction of precious metals and heavy metals such as Cd, Cr, Pb, Hg, Cu, Se, and Zn from e-waste can be hazardous to human health. For example, lead causes hazards to the central and peripheral nervous systems, blood system and kidneys; copper causes liver damage; chronic exposure to cadmium ends up causing lung cancer and kidney damage, and mercury can cause brain damage. Thus, this study examines the key findings of many research and review articles published in the field of e-waste management and the health impacts of metal pollution.

Copper extraction from low-grade chalcopyrite in a bioleaching column assisted by bioelectrochemical system

Low-grade ores, tailings, and solid wastes contain small amounts of valuable heavy metals. Improper disposal of these substances results in the waste of resources and contamination of soil or groundwater. Accordingly, the treatment and recycling of low-grade ores, tailings, and solid wastes attracted much attention recently. Bioelectrochemical system, an innovative technology for the removal and recovery of heavy metals, has been further developed and applied in recent years. In the current study, the low-grade chalcopyrite was bioleached with the assistance of microbial fuel cells. Copper extraction along with electricity generation from the low-grade chalcopyrite was achieved in the column bioleaching process assisted by MFCs. Results showed that after 197 days bioleaching of low-grade chalcopyrite, 423.9 mg copper was extracted from 200 g low-grade chalcopyrite and the average coulomb production reached 1.75 C/d. The introduction of MFCs into bioleaching processes promoted the copper extraction efficiency by 2.7 times (3.62% vs. 1.33%), mainly via promoting ferrous oxidation, reducing ORP, and stimulating bacterial growth. This work provides a feasible method for the treatment and recycling of low-grade ores, tailings, and solid wastes. But balancing energy consumption of aeration and circulation frequency and chemical consumption of acid to improve the copper extraction efficiency need further investigation.

Bio-Based Processes for Material and Energy Production from Waste Streams under Acidic Conditions

The revolutionary transformation from petrol-based production to bio-based production is becoming urgent in line with the rapid industrialization, depleting resources, and deterioration of the ecosystem. Bio-based production from waste-streams is offering a sustainable and environmentally friendly solution. It offers several advantages, such as a longer operation period, less competition for microorganisms, higher efficiency, and finally, lower process costs. In the current study, several bio-based products (organic acids, biomethane, biohydrogen, and metal leachates) produced under acidic conditions are reviewed regarding their microbial pathways, processes, and operational conditions. Furthermore, the limitations both in the production process and in the scale-up are evaluated with future recommendations.

Bioleaching of Heavy Metals from Printed Circuit Boards with an Acidophilic Iron-Oxidizing Microbial Consortium in Stirred Tank Reactors

In this study, bioleaching was carried out for the recovery of metals (copper, zinc, tin, lead, gold and silver) from printed circuit boards residues (PCBs), one of the most important wastes from electrical and electronic equipment, using an acidophilic iron-oxidizing bacterial consortium enriched with minerals from a gold mine in the Arequipa region, Peru. High-throughput sequencing and analysis of the 16S rRNA biomarker revealed that this consortium was predominantly composed of Tissierella, Acidiphilium and Leptospirillum bacteria, from which the latter is known to grow by chemolithotrophy through iron oxidation. After the enrichment process, the acidophilic iron-oxidizing consortium was first tested for its tolerance to different PCBs concentrations, showing best growth up to 10 g/L of PCBs and a tolerance index of 0.383. Based on these results, the bioleaching efficiency of the consortium was investigated for 10 g/L of PCBs in stirred tank reactors coupled to an aeration system, for 18 days. High bioleaching efficiencies were achieved for copper and zinc (69% and 91%, respectively), indicating that these two metals can be easily extracted in this leaching system. Lower extraction efficiencies were achieved for tin (16%) and gold (28%), while for lead and silver only a residual recovery (<0.25%) was detected. These results indicate that the enriched bacterial consortium originating from the Arequipa region, Peru, has a high capacity to recover different metals of economic importance.

Optimizing the Leaching Parameters and Studying the Kinetics of Copper Recovery from Waste Printed Circuit Boards

The study of copper (Cu) recovery is crucial for the entire recovery process of waste printed circuit boards (WPCBs), and Cu can be leached efficiently via a sulfuric acid-hydrogen peroxide (H₂SO₄-H₂O₂) system. To achieve high Cu recovery, it is important to evaluate the parameters of the leaching process and understand the Cu leaching kinetics. Applying statistical and mathematical techniques to the leaching process will further benefit the optimization of the Cu leaching parameters. Moreover, the leaching kinetics of Cu in the H₂SO₄-H₂O₂ solution is yet to be fully understood. Hence, in the present work, process parameters, such as temperature, H₂SO₄ and H₂O₂ concentrations, solid-liquid ratio, particle size, and stirring speed, were optimized statistically by the response surface methodology (RSM). The results showed that the leaching kinetics conformed to the Avrami model. The maximum Cu leaching efficiency was 99.47%, and it was obtained based on the following optimal conditions: 30.98 °C, 2.6 mol/L H₂SO₄, 1.87 mol/L H₂O₂, a solid-liquid ratio of 0.05 g/mL, 135 mesh, and 378 rpm. RSM was used for the optimization of the process parameters, and the leaching kinetics in this system was clarified. This study provides an important pathway for the investigation of other metal recoveries from WPCBs.

Three-dimensional biofilm electrode reactors (3D-BERs) for wastewater treatment

Three-dimensional biofilm electrode reactors (3D-BERs) are highly efficient in refractory wastewater treatment. In comparison to conventional bio-electrochemical systems, the filled particle electrodes act as both electrodes and microbial carriers in 3D-BERs. This article reviews the conception and basic mechanisms of 3D-BERs, as well as their current development. The advantages of 3D-BERs are illustrated with an emphasis on the synergy of electricity and microorganisms. Electrode materials utilized in 3D-BERs are systematically summarized, especially the critical particle electrodes. The configurations of 3D-BERs and their integration with wastewater treatment reactors are introduced. Operational parameters and the adaptation of 3D-BERs to varieties of wastewater are discussed. The prospects and challenges of 3D-BERs for wastewater treatment are then presented, and the future research directions are proposed. We believe that this timely review will help to attract more attentions on 3D-BERs investigation, thus promoting the potential application of 3D-BERs in wastewater treatment.

Microbial recovery of critical metals from secondary sources

The continuous development of technologies involving critical metals, both in Europe and over the world, and geopolitical challenges in areas rich in critical metal sources, imposed increased research efforts to recover them from secondary sources, by eco-efficient processes. Yet, microbes-metal interactions are not sufficiently exploited to recover metals from secondary sources, although they are already used in ore extraction. This review examines and compare strategies and processes involving microorganisms for critical metals recovery, since conventional physico-chemical methods are energy-intensive and often polluting. Two groups of microbial assisted recovery processes are discussed: metal mobilization from metal bearing waste, and selective metal separation from leaching solutions by immobilization on microbial biomass. Because most of the identified microbial technologies are developed on laboratory scale, the increase of biorecovery efficiency is compulsory for enhancing scaling-up potential. Future developments focused on novel microorganisms and high-performance strategies for critical metal recovery by microbial processes are considered.

Selective Recovery of Copper from Industrial Sludge by Integrated Sulfuric Leaching and Electrodeposition

The metal-containing sludge generated from the printed circuit boards (PCBs) manufacturing has been recycled as a secondary resource of copper (Cu) rather than being treated as a hazardous solid waste. However, it should consider the complexity of processing and using of oxidizing or precipitation agents to dissolve and separate Cu from other impurities, especially iron (Fe). This study has combined the dissolution and separation step in one stage by integrated acid leaching and electrodeposition to simplify the recovery process, while maintaining the high efficiency of separation. The chemistry of acid leaching and electrodeposition of the metals demonstrated that the metals (Cu and Fe) in the sludge sample were dissolved in the H2SO4 electrolyte, and Cu could be selectively deposited on the cathode based on the different potential conditions to reduce it on the cathode. The important factors affecting the deposition of Cu were investigated, finding the optimal conditions (current density 15 mA/cm2, H2SO4 100 g/L, Cu 20 g/L, at 45 °C, and for 6 h) which could completely recover Cu from the electrolyte in a selective manner. The obtained copper product possessed a high purity of >99% with adequately uniform morphology and an acceptable consumption of energy (1.7 kWh/kg). It is an effective and simple approach to reclaim the value metal copper from the industrial waste in one single stage of integrated extraction and refining.