Design, fabrication, and characterization of a facile superhydrophobic and superoleophilic mesh-based membrane for selective oil-water separation

Facile and scalable preparation of superhydrophobic brass mesh for efficient and rapid separation of oil and water

A facile method for preparing superhydrophobic brass mesh is proposed based on electrochemical etching and surface modification. The impact of processing time and the electric potential of the electrochemical etching were studied on the contact angle (CA) of the mesh. The samples were examined using scanning electron microscopy, Energy-dispersive X-ray spectroscopy analysis, X-ray diffraction, and Fourier-transform infrared spectroscopy. The electrochemical etching process caused the decrement of wires' thickness and imposed roughness. Results showed more dissolution of zinc than copper under 3 V of the electric potential and the processing times of 3 and 6 min. The optimum condition of electrochemical etching was obtained under the electric voltage of 3 V for a processing time of 6 min, which led to a CA of 155.5 ± 3.2°. The thickness of the mesh wires decreased by 17.7% due to electrochemical etching in this sample. This sample also showed low adhesion for a water drop. The efficiency of oil/water separation was above 95 for the xylene and ethyl acetate in a batch system. The effect of the flow rate of the oil-water mixture on separation efficiency was also examined. The optimum flow rate was 0.8 ml s-1 with a high separation efficiency of 96.8% for xylene/oil separation.

Plasmon-Driven Photochemical Reduction Reaction on Silver Nanostructures for Green Fabrication of Superhydrophobic Surface

Green fabrication of superhydrophobic surface by water-based processing is still challenging, because introduction of the substances with hydrophilic moieties compromises its superhydrophobicity. Herein, a plasmon-driven photochemical reduction reaction under ultraviolet light (UVA) irradiation is first discovered and is applied to deoxygenation of hydrophilic organic adsorbates on rough nano-Ag coating for the formation of stable superhydrophobic surface. A nano-Ag coating with strong localized surface plasmon resonance in the UVA region is prepared by a water-based silver mirror reaction and results in a unique chemical reduction reaction on its surface. Consequently, the low residual hydrophilic functionalities and the formed cross-linked structure of the adsorbate on Ag nanoparticles (NPs) enables the coating to exhibit stable superhydrophobicity against to both air and water. The superhydrophobic Ag NP-coated sandpaper can also be used as a surface-enhanced Raman scattering (SERS) substrate to concentrate aqueous analytes for trace detection.

Application of Functionalized Fe3O4 Magnetic Nanoparticles Using CTAB and SDS for Oil Separation from Oil-in-Water Nanoemulsions

Using magnetic nanoparticles (MNPs) for emulsified oil separation from wastewater is becoming increasingly widespread. This study aims to synthesize MNPs using amphiphilic coatings to stabilize the MNPs and prevent their agglomeration for efficiently breaking oil-in-water nanoemulsions. We coat two different sizes of Fe₃O₄ nanoparticles (15-20 and 50-100 nm) using cetyltrimethylammonium bromide (CTAB) and sodium dodecyl sulfate (SDS) with surfactant-to-MNP mass ratios of 0.4 and 0.8. We study the effect of various variables on the demulsification performance, including the MNP size and concentration, coating materials, and MNP loading. Based on the oil-water separation analysis, the smaller size MNPs (MNP-S) show a better demulsification performance than the larger ones (MNP-L ) for a 1000 ppm dodecane-in-water emulsion containing nanosized oil droplets (250-300 nm). For smaller MNPs (MNP-S) and at low dosage level of 0.5 g/L, functionalizing with surfactant-to-MNP mass ratio of 0.4, the functionalization increases the separation efficiency (SE) from 57.5% for bare MNP-S to 86.1% and 99.8 for the SDS and CTAB coatings, respectively. The highest SE for MNP-S@CTAB and the zeta potential measurements imply that electrostatic attraction between negatively charged oil droplets (-55.9 ± 2.44 mV) and positively charged MNP-S@CTAB (+35.8 ± 0.34 mV) is the major contributor to a high SE. Furthermore, the reusability tests for MNP-S@CTAB reveal that after 10 cycles, the amount of oil adsorption capacity decreases slightly, from 20 to 19 mg/g, indicating an excellent stability of synthesized nanoparticles. In conclusion, functionalized MNPs with tailored functional groups feature a high oil SE that could be effectively used for oil separation from emulsified oily wastewater streams.

Selective and Continuous Oil Removal from Oil-Water Mixtures Using a Superhydrophobic and Superoleophilic Stainless Steel Mesh Tube

The development of continuous oil-water separation processes has applications in the treatment of industrial oily wastewater and effective management of oil spills. In this research, the performance of a superhydrophobic-superoleophilic (SHSO) membrane in oil-water separation is investigated through dynamic tests. We investigate the effects of the total flow rate and oil concentration on the separation efficiency using an as-fabricated SHSO mesh tube. To construct the SHSO membrane, a tubular stainless steel mesh is dip-coated into a solution, containing a long-chain alkyl silane (Dynasylan F8261) and functionalized silica nanoparticles (AEROSIL R812). The as-prepared SHSO mesh tube illustrates a water contact angle of 164° and an oil contact angle of zero for hexane. A maximum oil separation efficiency (SE) of 97% is obtained when the inlet oil-water mixture has the lowest flow rate (5 mL/min) with an oil concentration of 10 vol %, while the minimum oil SE (86%) is achieved for the scenario with the highest total flow rate (e.g., 15 mL/min) and the highest oil concentration (e.g., 50 vol %). The water SE of about 100% in the tests indicates that the water separation is not affected by the total flow rate and oil concentration, due to the superhydrophobic state of the fabricated mesh. The clear color of water and oil output streams also reveals the high SE of both phases in dynamic tests. The outlet oil flux increases from 314 to 790 (L/m²·h) by increasing the oil permeate flow rate from 0.5 to 7.5 (mL/min). The linear behavior of the cumulative amounts of collected oil and water with time demonstrates the high separation performance of a single SHSO mesh, implying no pore blocking during dynamic tests. The significant oil SE (97%) of the fabricated SHSO membrane with robust chemical stability shows its promising potential for industrial-scale oil-water separation applications.

Recent advances in superwetting materials for separation of oil/water mixtures

Engineering surfaces or membranes that allow an efficient oil/water separation is highly desired in a wide spectrum of applications ranging from oily wastewater discharge to offshore oil spill accidents. Recent advances in biomimetics, manufacturing, and characterization techniques have led to remarkable progress in the design of various superwetting materials with special wettability. In spite of exciting progress, formulating a strategy robust enough to guide the design and fabrication of separating surfaces remains a daunting challenge. In this review, we first present an overview of the wettability theory to elucidate how to control the surface morphology and chemistry to regulate oil/water separation. Then, parallel approaches are considered for discussing the separation mechanisms according to different oil/water mixtures, and three separation types were identified including filtration, adsorption and other separation types. Finally, perspectives on the challenges and future research directions in this research area are briefly discussed.

Antimicrobial cellulose paper tuned with chitosan fibers for high-flux oil/water separation

Separating films with both high efficiency and large flux are desperately needed to meet the rising demand for the treatment of oily wastewater, while traditional oil/water separation papers with high separation efficiency usually suffered from low flux due to the unsuitable size of filtration pores. Herein, we report a bio-based porous, superhydrophobic, and antimicrobial hybrid cellulose paper with tunable porous structures for high flux oil/water separation. The size of pores in the hybrid paper can be tuned by both physical supports provided by the chitosan fibers and the chemical shielding supplied by the hydrophobic modification. The hybrid paper with increased porosity (20.73 μm; 35.15 %) and excellent antibacterial properties can efficiently separate a wide range of oil/water mixtures, solely by gravity, with outstanding flux (maximum of 23,692.69 L m^-2 h^-1), tiny oil interception, and high efficiency of over 99 %. This work provides new sights in the development of durable and low-cost functional papers for rapid and efficient oil/water separation.

Special wettable Azadirachta indica leaves like microarchitecture mesh filtration membrane produced by galvanic replacement reaction for layered oil/water separation

The oil/water separation has received significant attention due to its critical environmental impact. The special wettable surfaces are highly desired to deal with the oil/water mixtures. This work demonstrates a simple two-step method to develop a superhydrophobic Azadirachta indica leaves like Ag-decorated electrochemically copper-coated stainless-steel mesh (SH-AIL-Ag-EC-Cu-Mesh) for efficient separation of oil/water mixtures. In the first step, the electrodeposition of the copper took place on the mesh surface at a suitable applied potential. In the second step, the galvanic replacement reaction between the Ag⁺ and electrodeposited Cu produced the fascinating superhydrophobic Ag leaves on the mesh surface. The SH-AIL-Ag-EC-Cu-Mesh was thoroughly characterized by the X-ray photoelectron spectroscopy (XPS), Energy Dispersive X-Ray Spectroscopy (EDX), elemental mapping, surface wettability analysis, and the contact analyzer. The morphological analysis has shown the unique leafy structures of the reduced Ag on the surface of the mesh. The XPS analysis has confirmed that most of the Ag present on the surface is in zerovalent form. The combination of the electrodeposition and the displacement reaction between the copper and the silver turned the surface superhydrophobic, and the water contact angle was significantly improved from 115° to 158°. The designed SH-AIL-Ag-EC-Cu-Mesh has shown excellent selectivity for oil in oil/water mixtures with a separation efficiency of 99.1% with an exceptionally high flux of 8963 L m^-2h^-1. The SH-AIL-Ag-EC-Cu-Mesh has shown excellent reusability, and after 15 cycles of separation, no significant decrease in the oil/water separation efficiency was observed.

Fast and Integral Nano-Surface-Coating of Various Fiber Materials via Interfacial Polymerization

Surface coating is essential and critical to endow fiber materials with various functions for broad applications. However, it is still a great challenge to achieve a fast, fully covered, and robust surface coating on multiple fibers. In this work, a nanoscale surface coating with superior stability was rapidly and integrally formed on various fiber materials (such as Nylon mesh, nonwoven fabrics, and stainless-steel mesh) by highly reactive interfacial polymerization (IP) between polyethylenimine (PEI) and trimesoyl chloride (TMC). The resulting polyamide (PA) layer with an ultrathin thickness of tens of nanometers wholly and uniformly covered the surface of each fiber of the constituent material. Due to the synergistic effect of the PA layer with inherent robustness and the fully covered structure between the outer PA layer and the inner fiber, the nanosurface-coating exhibited outstanding mechanical stability, good acid resistance, and excellent organic solvent resistance. The functional modification of the nanosurface-coating can be easily carried out by using the abundant carboxyl groups in the PA layer. By introducing sulfobetaine zwitterionic copolymers via either "grafting from" or "grafting to" methods, the surfaces presented prominent underwater antioil-adhesion property and exceptional protein adhesion resistance. The surface coating based on IP process opens up an avenue in the field of surface modification. It is expected to offer a generally feasible strategy for the fabrication of fiber materials with robust and multifunctional coatings.

Investigation of grafting silane coupling agents on superhydrophobicity of carbonyl iron/SiO2 particles for efficient oil/water mixture and emulsion separation

The present study demonstrated the wettability properties of grafting silane coupling agents on carbonyl iron (CI)/SiO₂ particles for efficient oil/water mixture and emulsion separation. CI particles were first reacted with Tetraethoxysilane (TEOS) to create a magnetic component. Then, CI/SiO₂ particles were altered by 1H,1H,2H,2H-perfluorodecyltriethoxysilane (FAS) and Hexamethyldisilazane (HDMS) to create magnetic superhydrophobic/superoleophilic, recyclable, and reusable sorbent powders. The water contact angle (WCA) values of the as-prepared particles, CI, CI/SiO₂, CI/SiO₂@FAS, and CI/SiO₂@HMDS, were 5.4° ± 1.3°, 6.4° ± 1.4°, 151.9° ± 2.1°, and 170.1° ± 1.1°, respectively. In addition, the oil contact angles (OCAs) of a variety of oils were found to be equivalent to 0°. Hence, superhydrophobic/superoleophilic particles for kind of different oils were shown sorption capacities of 1.7-3.1 g/g and 2.5-4.3 g/g for CI/SiO₂@FAS, and CI/SiO₂@HMDS, respectively. Besides, for 1%w/w hexane/water emulsion separation efficiency higher than 99%, the lowest mass was obtained at 50 and 200 mg for CI/SiO₂@HDMS and CI/SiO₂@HDMS, respectively, suggesting a new effective material for separating tiny oil droplets. Also, the reusability and chemical durability of the superhydrophobic samples made them a prime candidate for use in different harsh conditions.

The optimization effect of different parameters on the super hydrophobicity of prickly-shaped carbonyl iron particles

In this study, the effects of glucose concentration, temperature, and time parameters of the hydrothermal reaction on the growth of prickly-shaped carbonyl iron were studied by using an experimental design to obtain the maximum superhydrophobicity of the magnetic particles. The experimental design was carried out by Response Surface Methodology (RSM) analysis using the Central Composite Design (CCD) method. Field Emission Scanning Electron Microscopy (FESEM) analysis was performed to qualitatively assess the growth of the prickly-shaped carbonyl iron, and Water Contact Angle (WCA) analysis was used to quantify the superhydrophobicity of the resulting particles. The results revealed that the elevation of the concentration and time increased the roughness (prickly shape) of the particle surface and contact angle up to a point, after which it did not affect them. The temperature elevation caused an increase in the prickly shape of the particles and contact angles and then reduced them. The optimum concentration, temperature, and time were 0.75 Mol L⁻¹, 170 °C, and 4 hours, respectively, for the maximum growth of prickly-shaped particles and the maximum contact angle was 169.7°. Fourier-Transform Infrared Spectroscopy (FT-IR) and thermogravimetric analysis (TGA) results confirmed the presence of glucose and stearic acid chemically bonded to the carbonyl iron particles. The X-ray Diffraction (XRD) results showed that the carbonyl iron had been not converted into iron oxide during the synthesis procedures of the superhydrophobic particles. Vibrating Sample Magnetometer (VSM) analysis showed that making the particles superhydrophobic had little effect on the magnetization reduction.

The effects of glucose concentration, temperature, and time parameters of the hydrothermal reaction on the growth of prickly-shaped magnetic particles were studied by using an experimental design to obtain the maximum superhydrophobicity.

Recent Advances in Functional Materials for Wastewater Treatment: From Materials to Technological Innovations

The growing concerns about climate changes and environmental pollution have galvanized considerable research efforts in recent years to develop effective and innovative remediation technologies for contaminated soils and water caused by industrial and domestic activities. In this context, the establishment of effective treatment methods for wastewater has been critically important and urgent, since water pollution can take place on a very large scale (e.g., oceanic oil spills) and have massive impacts on ecosystems and human lives. Functional materials play a central role in the advancement of these technologies due to their highly tunable properties and functions. This article focuses on reviewing the recent progress in the application of various functional materials for wastewater treatment. Our literature survey is first concentrated on new modification methods and outcomes for a range of functional materials which have been actively investigated in recent years, including biofilm carriers, sand filters, biomass, biopolymers, and functional inorganic materials. Apart from the development of modified functional materials, our literature survey also covers the technological applications of superhydrophilic/superhydrophobic meshes, hybrid membranes, and reusable sponges in oil–water separation. These devices have gained significantly enhanced performance by using new functional materials as the key components (e.g., coating materials), and are therefore highly useful for treatment of oily wastewater, such as contaminated water collected from an oil spill site or oil–water emulsions resulting from industrial pollution. Based on our state-of-the-art literature review, future directions in the development and application of functional materials for wastewater treatment are suggested.

Fabrication of durable underoil superhydrophobic surfaces with self-cleaning and oil–water separation properties

In this study, a simple method without any additional chemical modification is proposed to fabricate underoil superhydrophobic surfaces with micro- and nano-hierarchical structures using a nanosecond laser system. The fabricated surfaces exhibited extreme superhydrophobicity and underoil superhydrophobicity with high contact angles of 153.8 ± 1.5° and 161.3 ± 1.1°, respectively. The results show that even after 20 abrasion cycles, the fabricated surfaces retained water repellency and self-cleaning performance under oil, while the superhydrophobicity in air was not resistant to wear. In addition, the fabricated brass meshes can also be used to separate oil in an oil–water mixture based on the prewetting induced underoil superhydrophobicity after being damaged. The separation efficiency was as high as 97.8%, which made them more appropriate for the oil–water separation than those based on superhydrophobicity. The proposed fabrication method is suitable for large-scale and mass production and provides a new avenue and possibility for further development of robust functional interface materials.

This paper provides a simple method for the fabrication of underoil superhydrophobic surfaces, which is expected to be useful in promoting functional interface materials to practical application.

Easily Fabricated Low-Energy Consumption Joule-Heated Superhydrophobic Foam for Fast Cleanup of Viscous Crude Oil Spills

Effective cleanup of viscous crude oil spills remains a persistent and crippling challenge. Herein, this work presents a Joule-heated superhydrophobic flower-like Cu₈(PO₃OH)₂(PO₄)₄·7H₂O-coated copper foam (SHB-CF@CP) for rapid cleanup of viscous crude oil spills via a facile strategy. The SHB-CF@CP shows outstanding water repellency and excellent stability of hydrophobicity in harsh environments. Due to the high electrical conductivity and thermal conductivity, it requires lower power energy consumption (less than 1 V of voltage input) to raise the temperature significantly, which dramatically reduces the viscosity of crude oil (from ∼2 × 10⁵ to ∼60 mPa s) and then increases the oil absorption rate, effectively avoiding the poor mobility and ineffective absorption of viscous crude oil. Notably, the SHB-CF@CP can achieve continuous and quick cleanup of crude oil under in situ pumping force. The high-performance Joule-heated SHB-CF@CP sorbent with a strong porous skeleton, corrosion resistance, and low predicted operational costs holds a promise of promoting its practical applications in the cleanup of intractable and large-area viscous oil spills.