Material properties and fractography of an indirect dental resin composite

Transitioning from injectable resin composite restorations to resin composite CAD/CAM veneers: A clinical report

OBJECTIVE

To describe a shift from injectable resin composite technique to composite resin computer-aided design and computer-aided manufacturing (CAD/CAM) veneers in addressing esthetic concerns associated with diastemas between anterior lower teeth in a clinical case.

CLINICAL CONSIDERATIONS

Among several techniques proposed for direct resin composite restoration, the "Injectable resin composite technique" has gained popularity for its time-efficiency, reduced technique sensitivity, and diminished reliance on clinician skills. However, challenges such as staining and the need for frequent polishing follow-ups may prompt the consideration of more stable alternatives such as indirect veneer restorations. While ceramic veneers offer superior mechanical and optical properties, resin ceramic veneers, especially those milled from CAD/CAM resin ceramic blocks, offer advantages such as rapid, cost-effective production, simplified intra-oral repairs, less susceptibility to fracture, superior stress absorption, and requires minimal tooth preparation, making them an appealing option for many patients. Moreover, a fully-digital approach not only streamlines the process but also saves time and labor while ensuring the delivery of high-quality restorations to patients.

CONCLUSION

In addressing a patient's dissatisfaction with constant polishing of direct resin composite restorations, a shift to resin composite CAD/CAM veneers was implemented. Utilizing a fully-digital approach with CAD/CAM resin ceramic restorations successfully restored both esthetics and function.

CLINICAL SIGNIFICANCE

While the injectable resin composite technique achieves immediate esthetic results, its low color stability necessitates frequent polishing sessions. The replacement of direct resin composite restorations with CAD/CAM resin composite veneers becomes a viable option for patients seeking more stable restorations that require fewer follow-ups. This transition addresses both esthetic concerns and the need for enduring solutions in restorative dentistry.

Influence of surface finishing on the outcome of a 3-point bending test in polymer-based dental composits assessed by qualitative and quantitative fractography

OBJECTIVES

The aim of the study was to evaluate the influence of surface finishing in three polymer-based composits (composits) on the result of a 3-point bending test using quantitative and qualitative fractography as well as microstructural characteristics.

MATERIALS AND METHODS

270 rectangular specimens (n = 30) of three composits were prepared, stored and tested according to NIST No. 4877. Prior testing, the samples were subjected to three surface treatments: 1) no treatment, to preserve the oxygen inhibition layer, 2) with FEPA P1200 (ANSI equivalent grit 600) SiC paper abraded surface, and 3) polished surface. A three-point bending testing was employed, followed by quantitative (assessment of reason for failure and fracture pattern) and qualitative (fracture mirror measurements) fractography, 3D and 2D surface imaging, surface roughness, reliability and Fe-SEM analysis. The mirror radius that runs in the direction of constant stress was used to calculate the mirror constant (A) using Orr's equation. Uni- and multifactorial ANOVA, Tukey's post hoc test, and Weibull analysis was performed for statistical analysis.

RESULTS

Surface finishing has less influence on the fracture pattern, reliability and mechanical parameters and has no influence on the mirror constant. The amount of inorganic filler has a direct impact on flexural strength and modulus, while the ranking of materials was independent of surface treatment. Failures initiated by volume defects were the most common failure mode (77.0%) with surface defects accounting for 14.9% (edge) and 7.7% (corner). Polishing resulted in lower peak-to valley height compared to no treatment, both 3-4 times lower compared to the 600 grit treatment. The increase in roughness within the analyzed range did not lead to an increase in surface-related failures.

CONCLUSIONS

The clear dominance of volume defects in all examined materials as a cause of material fracture reduces the impact of roughness on the measured properties. This insight was only possible using qualitative and quantitative research fractography.

Effects of postpolymerization conditions on the physical properties, cytotoxicity, and dimensional accuracy of a 3D printed dental restorative material

STATEMENT OF PROBLEM

Although the introduction of high-speed 3-dimensional (3D) printing technology has significantly reduced printing time, the time required for postpolymerization is a speed-determining step because of the long wait time. How postpolymerization conditions affect material properties is unclear.

PURPOSE

The purpose of this in vitro study was to assess the physical properties, accuracy, and biosafety of a 3D printed dental restorative material according to postpolymerization conditions.

MATERIAL AND METHODS

Specimens were prepared by 3D printing with a digital light processing 3D printer with 1 interim dental material (C&B MFH). All printed specimens underwent a postpolymerization process with 5 different postpolymerization devices and were designated as groups D1 (D102H), FO (Form Cure), LC (LC-3DPrintBox), ME (Medusa), and MP (MP100). The light intensity and temperature of each device were measured, and the Vickers hardness, flexural strength and modulus, degree of conversion (DC), cytotoxicity, and polymerization shrinkage were analyzed. Statistical analyses were conducted with 1-way analysis of variance, the Tukey post hoc test, and regression testing (α=.05). Scanning electron microscopy was used to assess the fracture surface characteristics of the specimens.

RESULTS

Light intensity was strongest with the ME device, and the temperature inside the device during postpolymerization showed the highest increase with the LC device and the lowest increase with the D1 device. The LC group specimens showed the highest mean Vickers hardness, and the MP group showed the lowest. The flexural strength was ≥100 MPa in all groups, with a flexural modulus ranging from 1.17 to 1.5 GPa. The DC results were similar to the physical properties test results. The D1, FO, LC, and ME groups all showed ≥70% cell viability, indicating no toxicity. The FO group showed the highest shrinkage rate of 0.52%.

CONCLUSIONS

When the light intensity was strong, the surface was sufficiently hard, and toxic substances were not eluted even after a short postpolymerization time, suggesting that light intensity modulation and time management can be used to improve the postpolymerization process.

Flexural strength and degree of conversion of universal single shade resin-based composites

Background/purpose

Recently, a group of universal single-shade resin-based composites (RBCs) has been developed to simplify the process of shade selection. Excellent mechanical and physical properties are crucial for the ultimate success and clinical longevity of restorations. Therefore, evaluating the properties of the single-shaded RBCs is imperative. This study aimed to determine the flexural strength (FS) and degree of conversion (DC) of universal single-shade RBCs.

Materials and methods

In this study, four commercial RBCs were used; three universal single-shade RBCs; Omnichroma (OC), Charisma® Diamond ONE (CD), and Vittra APS Unique (VU), and a conventional nanohybrid composite Filtek™ Z250 XT (FT) which was used as a control. Sixty composite beams and 40 composite discs were used for FS and DC, respectively. A universal test machine with a three-point bending test was used to measure the FS, whereas the DC was measured using a Fourier-transform infrared spectrometer (FTIR). Three fractured specimens from each resin composite group were qualitatively analyzed using scanning electron microscopy.

Results

ANOVA was used to compare the mean values of FS and DC among the four RBCs (OC, CD, VU, and FT). Highly significant differences were observed in the mean FS and DC values (F = 673.043, p < 0.001 and F (=782.4, p < 0.0001), respectively. The highest FS was observed in the CD group, followed by FT and VU groups; the lowest value was observed in the OC group. In addition, a statistically significant difference was identified in DC values. The highest DC value was observed in VU, followed by OC and CD, and the lowest DC value was observed in FT.

Conclusion

Universal single-shade RBCs demonstrated a good FS, except for OC, which exhibited a significantly low FS. The DC of the universal single-shade RBCs was higher than that of the conventional nanohybrid composite restorative material.

Influence of printing orientation on mechanical properties of aged 3D-printed restorative resins

OBJECTIVE

To evaluate the influence of printing orientation on flexural strength (σf) and elastic modulus (E) of different 3D printing dental restorative resins.

METHODS

Bar-shaped specimens (n = 20) were fabricated from two SLA-printed resins (FT- Formlabs Temporary, and FP- Formlabs Permanent) and two DLP-printed resins (DFT- Detax Freeprint Temp, and GCT- GC Temporary) using two building orientations (0º and 90º). The 3D-printed structures were aged (14 d) before submitted to three-point bending in 37ºC distilled water at a crosshead speed of 1.0 ± 0.3 mm/min until fracture to calculate the σf and the E values. The fractured surfaces were evaluated using stereomicroscopy and scanning electron microscopy (SEM) following fractography principles. Data were statistically analyzed using two-way ANOVA and Tukey post-hoc (α = 0.001).

RESULTS

FP and FT showed significantly higher E values than DFT and GCT, irrespectively of printing orientation (p < 0.001). There was no statistical difference between the building orientations (0º and 90º) for the mean σf and E values for the resin materials evaluated. Fractographic characteristics were similar for the surface fracture from all the materials evaluated, showing typical brittle fracture behavior.

SIGNIFICANCE

Printing orientation did not influence of flexural strength and elastic modulus values for the 3D-printed resin structures evaluated. Surface topography was mostly governed by the 3D printer type.

Shade, Aging and Spatial-Dependent Variation of Elastoplastic and Viscoelastic Characteristics in a Dental, Submicron Hybrid CAD/CAM Composite

This article reports the elastoplastic and viscoelastic response of an industrially cured CAD/CAM resin-based composite (Brilliant Crios, Coltene) at different scales, spatial locations, aging conditions, and shading. Mechanical tests were performed at the macroscopic scale to investigate material strength, elastic modulus, fracture mechanisms and reliability. An instrumented indentation test (IIT) was performed at the microscopic level in a quasi-static mode to assess the elastic and plastic deformation upon indentation, either by mapping transverse areas of the CAD/CAM block or at randomly selected locations. A dynamic-mechanical analysis was then carried out, in which chewing-relevant frequencies were included (0.5 to 5 Hz). Characteristics measured at the nano- and micro-scale were more discriminative in identifying the impact of variables as those measured at macro scale. Anisotropy as a function of the spatial location was identified in all shades, with gradual variation in properties from the center of the block to peripheral locations. Depending on the scale of observation, differences in shade and translucency are very small or not statistically significant. The aging effect is classified as low, but measurable on all scales, with the same pattern of variation occurring in all shades. Aging affects plastic deformation more than elastic deformation and affects elastic deformation more than viscous deformation.

Validation of the Orr theory in dental resin-based composites: A fractographic approach

OBJECTIVES

The present study aimed to assess the applicability of Orr's equation on light-cured resin-based composites (RBCs) tested in 3- and 4-point bending tests, as well as assess the operator reliability of this method.

METHODS

Fracture mirrors of 320 specimens (n = 320) made of four RBCs that had failed in the two tests were analyzed microscopically and consequently two radii of each specimen were measured by two operators, each measuring twice. The mirror constant A was calculated using Orr's equation. The results of the two operators were compared using a t-Test and further assessment of the data was performed using a MANOVA, Tukey's post hoc test and regression analysis.

RESULTS

With the exception of 11 specimens, the measurement of the fracture mirror radii was carried out successfully. The calculation of the mirror constant proved successful with a high coefficient of determination (R² > 0.98). The calculated mirror constants were operator-independent if the results of more than one measurement was taken into consideration. The ratio of the mirror constant A to the fracture toughness K_Ic lay between 2.1 and 2.4 for three of the four RBC. The fourth RBC had a ratio of 1.6 and was the only one where different mirror constants were observed as a function of the testing method.

SIGNIFICANCE

The present study proves the applicability of brittle fracture mechanics on RBCs despite them often being regarded as not brittle due to their also plastic behavior.

Temporary materials used in prosthodontics: The effect of composition, fabrication mode, and aging on mechanical properties

PURPOSE

To evaluate the effect of composition, fabrication mode, and thermal cycling on the mechanical properties of different polymeric systems used for temporary dental prostheses.

MATERIALS AND METHODS

Standard bar-shaped specimens (25 × 2 × 2 mm) were fabricated of six polymeric systems of varying compositions and fabrication modes (n = 10/group): conventional PMMA (Alike, GC) - group CGC; conventional PMMA (Dêncor, Clássico) - group CD; bis-acryl (Tempsmart, GC) - group BGC; bis-acryl (Yprov, Yller) - group BY; milled PMMA (TelioCAD, Ivoclar) - group MI; 3D printed bis-acryl - (Cosmos Temp, Yller) group PY. Half of the specimens were subjected to 5000 thermal cycles (5 °C to 55 °C). Three-point bending tests were performed using a universal testing machine with a crosshead speed set to 0.5 mm/min. Flexural strength and elastic modulus were calculated from the collected data. FTIR spectra were recorded pre and post curing and after thermal cycling to evaluate material composition and degree of conversion. Energy-dispersive spectroscopy (EDS) and scanning electron microscope (SEM) were utilized to examine the composition and micromorphology of the systems, respectively. Data were analyzed using two-analysis of variance and Tukey tests (α = 0.05).

RESULTS

FTIR spectra indicated that BGC, BY and PY groups corresponded to urethane dimethacrylate systems (bis-acryl), while CGC, CD, and MI groups corresponded to monomethacrylate systems, polymethyl methacrylate (PMMA). Bis-acryl BGC system yeilded the highest flexural strength (80 MPa), followed by the milled PMMA MI system (71 MPa), both statistically significant different relative to other groups. Bis-acryl BY exhibited the lowest flexural strength (27 MPa). Thermocycling significantly increased the flexural strength of all polymeric systems (∼10-15 MPa), except for the 3D-printed PY group. Bis-acryl BGC (1.89 GPa) and conventional PMMA CGC (1.66 GPa) groups exhibited the highest elastic modulus, followed by milled PMMA MI group (1.51 GPa) and conventional PMMA CD (1.45 GPa) systems, with significant difference detected between BGC group and MI and CD groups. The 3D printed PY (0.78 GPa) and bis-acryl BY (0.47 GPa) systems presented the lowest elastic modulus. Thermocycling did not have a significant influence on the elastic modulus. FTIR spectra indicate water sorption and release of unreacted monomers as well as increased degree of conversion (∼5-12%) after thermal cycling.

CONCLUSION

Composition and fabrication mode and thermal cycling significantly affected the mechanical properties of polymeric systems used for temporary dental prostheses.

Novel Polymerization of Dental Composites Using Near-Infrared-Induced Internal Upconversion Blue Luminescence

Blue light (BL) curing on dental resin composites results in gradient polymerization. By incorporating upconversion phosphors (UP) in resin composites, near-infrared (NIR) irradiation may activate internal blue emission and a polymerization reaction. This study was aimed to evaluate the competency of the NIR-to-BL upconversion luminance in polymerizing dental composites and to assess the appropriate UP content and curing protocol. NaYF₄ (Yb³⁺/Tm³⁺ co-doped) powder exhibiting 476-nm blue emission under 980-nm NIR was adapted and ball-milled for 4–8 h to obtain different particles. The bare particles were assessed for their emission intensities, and also added into a base composite Z100 (3M EPSE) to evaluate their ability in enhancing polymerization under NIR irradiation. Experimental composites were prepared by dispensing the selected powder and Z100 at different ratios (0, 5, 10 wt% UP). These composites were irradiated under different protocols (BL, NIR, or their combinations), and the microhardness at the irradiated surface and different depths were determined. The results showed that unground UP (d50 = 1.9 μm) exhibited the highest luminescence, while the incorporation of 0.4-μm particles obtained the highest microhardness. The combined 20-s BL and 20–120-s NIR significantly increased the microhardness on the surface and internal depths compared to BL correspondents. The 5% UP effectively enhanced the microhardness under 80-s NIR irradiation but was surpassed by 10% UP with longer NIR irradiation. The combined BL-NIR curing could be an effective approach to polymerize dental composites, while the intensity of upconversion luminescence was related to specific UP particle size and content. Incorporation of 5–10% UP facilitates NIR upconversion polymerization on dental composites.

Long-term mechanical stability and light transmission characteristics of one shade resin-based composites

OBJECTIVE

The study aims to investigate the long-term mechanical characteristics, reliability, and light transmission of novel, one shade resin-based composites (RBC).

METHODS

120 Specimens (n = 20) of three RBCs (Venus Diamond/VD, Venus Pearl/VP, Omnichroma/OC) were used in a three-point bending test, to determine flexural modulus (E) and flexural strength (σ). Testing ensued after 24 h or thermocycling (TC/10,000 cycles, 5/55 °C). Each fracture mechanism and filler system were documented, using light and scanning electron microscopy. A depth-sensing indentation test (n = 6) quantified the indentation modulus (Y), Martens/Vickers hardness (HM, HV) and creep (Cr). Incident (I₀) and transmitted irradiance (I_T) plus radiant exposure (RE_T) per RBC were measured employing a USB4000 spectrometer (n = 3) to calculate spectral absorbance. Data was tested for significant differences (α = 0.05) utilizing Student's t-tests, one- and multiple-way analysis of variance (ANOVA) and Tukey's post-hoc tests along with Pearson's correlational and Weibull analysis.

RESULTS

Initially, σ, E and Weibull modulus m were the highest for VP. After TC σ was comparable for VP and VD, E was higher for VD and m higher for VP. Maximum Y, HM, HV and Cr were always measured for VD. Inferior parameters, except Cr, were always recorded for OC. I_T, RE_T and absorbance differed marginally, with OC on top.

CONCLUSIONS

The variation in long-term mechanical stability and light transmission is significantly dependent on RBC formulation, most notably due to filler system and resin matrix.

CLINICAL SIGNIFICANCE

One shade RBCs vary substantially in their material composition and characteristics, facilitating the diversity present in RBC direct restoratives.

Comparison of Mechanical Properties of Chairside CAD/CAM Restorations Fabricated Using a Standardization Method

The aim of this in vitro study was to investigate the fracture resistance, fracture failure pattern, and fractography of four types of chairside computer-aided design/computer-aided manufacturing (CAD/CAM) restoration materials in teeth and titanium abutments fabricated using a standardization method. An artificial mandibular left first premolar prepared for all-ceramic crown restoration was scanned. Forty extracted mandibular molars and cylindrical titanium specimens were milled into a standardized shape. A total of eighty CAD/CAM restoration blocks were milled into a crown and twenty pieces of each lithium disilicate (LS), polymer-infiltrated-ceramic-network (PICN), resin nano ceramic (RNC), and zirconia-reinforced lithium silicate (ZLS) materials were used. Crowns were bonded to abutments, and all specimens underwent thermal cycling treatment for 10,000 cycles. Fracture resistance was measured using a universal testing machine and fracture failure patterns were analyzed using optical microscopy and scanning electron microscopy. Statistical differences were analyzed using appropriate ANOVA, Tukey HSD post hoc tests, and independent sample t-tests (α = 0.05). The results indicated that, in both teeth abutments and titanium abutments, the fracture resistances showed significantly the highest values in LS and the second highest in ZLS (p < 0.05). The fracture resistances based on teeth abutments and titanium abutments were significantly different in all the CAD/CAM restoration materials (p < 0.05). There are statistically significant correlations between the types of materials and the types of abutments (p < 0.05). Each of the different materials showed different fracture failure patterns, and there was no noticeable difference in fractographic analysis. Lithium disilicates and zirconia-reinforced lithium silicates exhibited statistically high fracture resistance, indicating their suitability as restoration materials for natural teeth or implant abutments. There were no distinct differences in the fracture pattern based on the restoration and abutment materials showed that the fracture initiated at the groove where the ball indenter was toughed and propagated toward the axial wall.

Quantitative fractography as a novel approach to measure fracture toughness of direct resin composites

Dental resin composites generally fail from small cracks. Large crack techniques are not representative of in vivo failures. Quantitative fractography relies on the observation of small "natural flaws". This study investigates the effect of flaws that occur from fabrication and handling on the measurement of fracture toughness for four different direct resin composites. Microtensile dog-bone shaped specimens for each of four composites were fractured to measure the strength. In addition, we measured crack sizes of the fracture initiating cracks and determined the fracture toughness from these measurements using quantitative fractographic analysis on selected specimens. The characteristic strengths (28-51 MPa) and Weibull moduli (4.9-7.8) were also determined and related to the toughness values (0.5-0.9 MPa m^1/2) obtained. The elastic moduli (5-10 GPa) were measured using an indentation technique that has not been used before for direct resin composites. The indentation technique offers an alternative method for small specimens. Quantitative fractographic analysis offers a useful technique to assess fracture toughness of resin composites from cracks of the same size as observed in practice. The toughness of the direct resin composites results from a balance between the size, number and shape of filler particles and the viscosity of the resin matrix.

Edge chipping test in dentistry: A comprehensive review

OBJECTIVE

Literature on edge chipping test applied to dental materials and structures has been systematically reviewed with regard to the evaluation methods and parameters used.

DATA

A systematic search of the literature retrieved 3484 relevant studies. After removing duplicates, 1848 records were screened by titles and abstracts and 1797 were excluded; 51 papers were assessed full text for eligibility. Twenty papers were included in this study and they were organized according to the dental materials and structures tested as follows: 2 studies on human tooth, 9 on dental ceramics, 5 on polymer-based composites, and 4 studies evaluated both ceramic and polymer-based materials.

SOURCES

MEDLINE/PubMed, Scopus and Web of Science databases were searched up to June 2019 without restriction on date and language.

STUDY SELECTION

In vitro studies using edge chipping test on dental materials and structures were included.

CONCLUSIONS

Different methods have been used for edge chipping test, regardless of reported parameters. There is significant evidence that edge chipping test is a relevant approach to predict chipping behavior of dental materials and tooth tissues because chips produced from most edge chipping studies are similar to clinically reported chipping failures.

Comparison of endocrowns made of lithium disilicate glass-ceramic or polymer-infiltrated ceramic networks and direct composite resin restorations: fatigue performance and stress distribution

This study compared the fatigue performance and the stress distribution of endodontically treated molars restored with endocrowns obtained with lithium disilicate glass-ceramic or a polymer-infiltrated ceramic network, both processed by CAD-CAM, and direct composite restorations. Forty-eight human mandibular molars were randomly assigned into 03 groups (n = 16) and restored with endocrowns (LD - lithium disilicate glass-ceramic or PICN - polymer-infiltrated ceramic network) or with direct composite restorations. Fatigue testing followed a step-stress approach (initial maximum load of 200 N and 5000 cycles, incremental step load of 200N and 10,000 cycles/step, being the specimens loaded until failure or to a maximum of 135,000 cycles at 2800 N). The fatigue failure load and number of cycles until failure were recorded and statistically analyzed. Fractographic and finite element (FEA) analyzes were conducted as well. There were no differences in fatigue failure load, number of cycles until fracture and mean survival probabilities among groups. However, indirect endocrowns had higher mechanical structural reliability, and LD restorations lasted more time before start to failing. FEA showed that the stress concentration in tooth tissues was higher for the resin composite, followed by PICN and LD in a decreasing order. Almost all fractures were restricted to the restorative material (without tooth involvement), and origins were identified at occlusal surface. The type of restoration did not influence the fatigue failure load, number of cycles until fracture and mean survival probabilities of the restorative strategies. Despite that, the mechanical structural reliability of endocrowns, especially those made of lithium disilicate, was higher and lasted more time before start to failing.

Mechanical and hydrolytic degradation of an Ormocer®-based Bis-GMA-free resin composite

OBJECTIVES

The aim of the study was to evaluate the mechanical stability of bisphenol A-glycidyl methacrylate (Bis-GMA) and Ormocer-based resin composites before and after water absorption and to examine water saturation.

MATERIAL AND METHODS

Disc-shaped specimens of the Bis-GMA (Grandio SO, Voco) and the Ormocer-based (Admira Fusion, Voco) dental resin composites were produced, stored in water, and weighed after pre-determined times to measure the absorbed water. Bend bars were produced and stored for 24 h in dry conditions as well as in distilled water for 14 days or 60 days at 37 °C. The initial flexural strength (FS) under quasi-static loading and flexural fatigue strength (FFS) under cyclic loading were determined under 4-point bending. Fracture toughness (K_Ic) of both composites was measured using the single-edge-V-notch-beam (SEVNB) technique after the same storage conditions under 3-point bending.

RESULTS

Within the first 14 days, storage conditions did not affect the initial FS of Grandio SO, while a significant drop in initial FS was observed for Admira Fusion after 2 weeks in water and most of the water was absorbed within this time. FFS for the Bis-GMA composite was not reduced before 2 months in water, whereas for the Ormocer®-based composite, there has been a significant decrease in strength after cyclic fatigue already at 2 weeks of water storage. K_Ic of Admira Fusion decreased significantly after both storage periods, while K_Ic of Grandio SO decreased only significantly after 2 weeks of water storage.

CONCLUSION

All mechanical properties of the Bis-GMA composite were superior to those of the Ormocer®-based material, except water sorption.

CLINICAL SIGNIFICANCE

Water storage seems to have a much more pronounced effect on the mechanical properties of Ormocer®-based dental composites in comparison to Bis-GMA-based composites.

Academy of Dental Materials guidance-Resin composites: Part I-Mechanical properties

OBJECTIVE

The objective of this project, which was initiated from the Academy of Dental Materials, was to review and critically appraise methods to determine fracture, deformation and wear resistance of dental resin composites, in an attempt to provide guidance for investigators endeavoring to study these properties for these materials.

METHODS

Test methods have been ranked in the priority of the specific property being tested, as well as of the specific test methods for evaluating that property. Focus was placed on the tests that are considered to be of the highest priority in terms of being the most useful, applicable, supported by the literature, and which show a correlation with clinical findings. Others are mentioned briefly for the purpose of being inclusive. When a standard test method exists, including those used in other fields, these have been identified in the beginning of each section. Also, some examples from the resin composite literature are included for each test method.

RESULTS

The properties for evaluating resin composites were ranked in the priority of measurement as following: (1) Strength, Elastic Modulus, Fracture toughness, Fatigue, Indentation Hardness, Wear-abrasion (third body) and Wear-attrition (contact/two body), (2) Toughness, Edge strength (chipping) and (3) Wear determined by toothbrush.

SIGNIFICANCE

The following guidance is meant to aid the researcher in choosing the proper method to assess key properties of dental resin composites with regard to their fracture, deformation and wear resistance.

Bonding measurement -Strength and fracture mechanics approaches

This study investigated the effect of cross-sectional areas on interfacial fracture toughness and bond strength of bilayered dental ceramics. Zirconia core ceramics were veneered and cut to produce specimens with three different cross-sectional areas. Additionally, monolithic specimens of glass veneer were also prepared. The specimens were tested in tension until fracture at the interface and reported as bond strength. Fracture surfaces were observed, and the apparent interfacial toughness was determined from critical crack size and failure stress. The results showed that cross-sectional area had no effect on the interfacial toughness whereas such factor had a significant effect on interfacial bond strength. The study revealed that cross-sectional area had no effect on the interfacial toughness, but had a significant effect on interfacial bond strength. The interfacial toughness may be a more reliable indicator for interfacial bond quality than interfacial bond strength.

High strength and toughness in chromatic polymer-infiltrated zirconia ceramics

OBJECTIVE

To evaluate the microstructure and mechanical behavior of polymer-infiltrated zirconia ceramics as a function of Fe₂O₃ concentration (0-0.3mol%).

METHODS

Polymer-infiltrated zirconia ceramics with different concentrations of Fe₂O₃ were prepared by infiltration and polymerization. XRD was employed to determine phase structure. The microstructure and fracture mechanism was observed by SEM. Flexural strength and fracture toughness were measured by three-point bending method and single-edge-notched beam method, respectively. Data were analyzed by Weibull distribution. A nanoindentation system was employed to determine elastic modulus and hardness.

RESULTS

With increasing content of Fe₂O₃, the flexural strength, fracture toughness, elastic modulus and hardness are all greatly enhanced and the chromatic behavior also improves significantly. As a tradeoff made between strength and elastic modulus, specimen containing 0.2mol% Fe₂O₃ is found to be the better one, with flexural strength and fracture toughness values being 336.8MPa and 3.91MPam^1/2, respectively. Moreover, it maintains a relatively low elastic modulus of 88.2GPa and a moderate hardness of 4.8GPa, close to those of natural enamel.

SIGNIFICANCE

This polymer-infiltrated zirconia ceramic material is a dental material of biomimetic chromatic and mechanical properties.

Resin Bonding to a Hybrid Ceramic: Effects of Surface Treatments and Aging

The aim of this study was to verify the effects of different surface treatments on the microtensile bond strength between resin cement and a hybrid ceramic. Thirty-two hybrid ceramic slices (8 × 10 × 3 mm) were produced and allocated among four groups according to the surface treatment: Cont = no treatment, HA = 10% hydrofluoric acid applied for 60 seconds, PA = 37% phosphoric acid applied for 60 seconds and CJ = air abrasion with silica particle coated alumina (Cojet Sand, 3M ESPE, 30 μm/2.8 bar). As a control group, eight blocks of feldspathic ceramic (8 × 10 × 3 mm) were etched by hydrofluoric acid for 60 seconds (VMII). After the surface treatments, the ceramic slices were silanized (except the Cont group) and adhesively cemented to composite resin blocks (8 × 10 × 3 mm ) with a load of 750 g (polymerized for 40 seconds each side). The cemented blocks were cut into beams (bonded surface area of ∼1 mm2). Half of the beams were aged (thermocycling of 5°C-55°C/6000 cycles + water storage at 37°C/60 days), and the other half were tested immediately after being cut. Data were analyzed by Kruskal-Wallis and Dunn tests (non-aged groups) and by one-way analysis of variance and Tukey test (aged groups; α=0.05%). The mode of failure was classified by stereomicroscopy. The surface treatment significantly affected the bond strength in each set of groups: non-aged (p=0.001) and aged (p=0.001). Before being aged, samples in the CJ, HA, and PA groups achieved the highest bond strength values. However, after being aged, only those in the HA group remained with the highest bond strength values. Adhesive failure was found most often. In conclusion, hydrofluoric acid etching should be used for surface conditioning of the studied hybrid ceramic.

A Critical Perspective on Mechanical Testing of Implants and Prostheses

The degree of interplay among variables in dental implant treatment presents a challenge to randomized clinical trials attempting to answer questions in a timely, unbiased, and economically feasible fashion. Further adding complexity to the different scenarios is the varied implant designs and related bone response, area of implantation, implant bulk material, restoration, abutments and related screws, fixation mode (screwed, fixed, or a combination), and horizontal implant-abutment matching geometry. This article critically appraises the most common mechanical testing methods used to characterize the implant-prostheses complex. It attempts to provide insight into the process of construction of an informed database of clinically relevant questions regarding preclinical evaluation of implant biomechanics and failure mechanisms. The use of single load to failure, fatigue life, fatigue limit, and step-stress accelerated life testing is discussed with emphasis on their deliverables, weaknesses, and strengths. Fractographic analysis and challenges in the correlation between laboratory- and in-service-produced failures of dental ceramics, resin composites, and titanium are introduced. In addition, examples are presented of mechanical characterization studies used in our laboratory to assess some implant-supported rehabilitation variables.

Resin-composite blocks for dental CAD/CAM applications

Advances in digital impression technology and manufacturing processes have led to a dramatic paradigm shift in dentistry and to the widespread use of computer-aided design/computer-aided manufacturing (CAD/CAM) in the fabrication of indirect dental restorations. Research and development in materials suitable for CAD/CAM applications are currently the most active field in dental materials. Two classes of materials are used in the production of CAD/CAM restorations: glass-ceramics/ceramics and resin composites. While glass-ceramics/ceramics have overall superior mechanical and esthetic properties, resin-composite materials may offer significant advantages related to their machinability and intra-oral reparability. This review summarizes recent developments in resin-composite materials for CAD/CAM applications, focusing on both commercial and experimental materials.

On edge chipping testing and some personal perspectives on the state of the art of mechanical testing

OBJECTIVE

The edge chipping test is used to measure the fracture resistance of dental restoration ceramics and resin composites. This paper focuses on the progress of evaluating chipping resistance of these materials and also on the progress of standardization of this test method. This paper also makes observations about the state of the art of mechanical testing of ceramic and composite restorative materials in general. Interlaboratory comparative studies ("round robins") are recommended.

METHODS

An edge chipping machine was used to evaluate dozens of materials including porcelains, glass ceramics, aluminas, zirconias, filled resin-composites, new hybrid ceramic-resin composites, laminated composite ceramics, and even polymethyl methacrylate based denture materials. Force versus distance data was collected over a broad range with different indenters. Several chipping resistance parameters were quantified.

RESULTS

Older restorative materials such as feldspathic porcelains and veneering materials had limited chipping resistance, but more modern ceramics and filled composites show significant improvements. A yttria-partially stabilized zirconia had the greatest resistance to chipping. Much of the early work on edge chipping resistance of brittle materials emphasized linear force versus distance trends obtained with relatively blunt Rockwell C indenters. More recently, trends for dental restorative materials with alternative sharper indenters have been nonlinear. A new phenomenological model with a simple quadratic function fits all data exceptionally well. It is loosely based on an energy balance between indenter work and fracture and deformation energies in the chipped material.

SIGNIFICANCE

Although a direct comparison of our laboratory scale tests on idealized simple geometries to clinical outcomes has not yet been done, anecdotal evidence suggests the procedure does produce clinically relevant rankings and outcomes. Despite the variations in the trends and indenters, comparisons between materials can easily be made by chipping convenient block-shaped specimens with sharp conical 120°, Vickers, or Rockwell C indenters at a defined edge distance of 0.5mm. Broad distance ranges are recommended for trend evaluation. This work has provided important information for standardization.

Chipping fracture resistance of denture tooth materials

OBJECTIVE

The applicability of the edge chipping method to denture tooth materials was assessed. These are softer materials than those usually tested by edge chipping. The edge chipping fracture resistances of polymethylmethacrylate (PMMA) based and two filled resin composite denture tooth materials were compared.

METHODS

An edge chipping machine was used to chip rectangular blocks and flattened anterior denture teeth. Force versus edge distance data were collected over a broad range of forces and distances. Between 20 and 65 chips were made per condition depending upon the material, the scatter, and the indenter type. Different indenter types were used including Rockwell C, sharp conical 120(o), Knoop, and Vickers. The edge toughness, Te, was evaluated for different indenter types.

RESULTS

The edge chipping data collected on the blocks matched the data collected from flattened teeth. High scatter, particularly at large distances and loads, meant that many tests (up to 64) were necessary to compare the denture tooth materials and to ascertain the appropriate data trends. A linear force-distance trend analysis was adequate for comparing these materials. A power law trend might be more appropriate, but the large scatter obscured the definitive determination of the precise trend. Different indenters produce different linear trends, with the ranking of: sharp conical 120(o), Rockwell C, and Knoop, from lowest to highest edge toughness. Vickers indenter data were extremely scattered and a sensible trend could not be obtained. Edge toughness was inversely correlated to hardness.

SIGNIFICANCE

Edge chipping data collected either from simple laboratory scale test blocks or from actual denture teeth may be used to evaluate denture materials. The edge chipping method's applicability has been extended to another class of restorative materials.

Chipping fracture resistance of dental CAD/CAM restorative materials: part 2. Phenomenological model and the effect of indenter type

The edge chipping resistances of six CAD/CAM dental restoration materials are analyzed and correlated to other mechanical properties. A new quadratic relationship that is based on a phenomenological model is presented.

OBJECTIVE

The purpose of this study was to further analyze the edge chipping resistance of the brittle materials evaluated in Part 1. One objective was to determine why some force-distance trends were linear and others were nonlinear. A second objective was to account for differences in chipping resistance with indenter type.

METHODS

Edge chipping experiments were conducted with different indenters, including some custom-made sharp conical indenters. A new force - distance quadratic expression was correlated to the data and compared to the linear and power law trends.

RESULTS

The new quadratic function was an excellent fit in every instance. It can account for why some materials can be fit by a linear trend, while others can be fit by the power law trend. The effects of indenter type are accounted for variations in crack initiation and by the wedging stresses once an indentation hole is created.

SIGNIFICANCE

The new quadratic force - edge distance function can be used with edge chipping data for all brittle materials, not just those evaluated in this study. The data trends vary from linear to nonlinear depending upon the material's hardness, fracture toughness, and elastic modulus.

Chipping fracture resistance of dental CAD/CAM restorative materials: part I--procedures and results

OBJECTIVE

The edge chipping test was used to measure the fracture resistance of CAD/CAM dental restoration ceramics and resin composites.

METHODS

An edge chipping machine was used to evaluate six materials including one feldspathic porcelain, two glass ceramics, a filled resin-composite, a yttria-stabilized zirconia, and a new ceramic-resin composite material. Force versus edge distance data were collected over a broad range of forces and distances. Data were analyzed by several approaches and several chipping resistance parameters were evaluated. The effects of using different indenter types were explored.

RESULTS

The force versus distance trends were usually nonlinear with good fits to a power law equation with exponents usually ranging from 1.2 to 1.9. The order of chipping resistance (from least to greatest) was: feldspathic porcelain and a leucite glass ceramic (which were similar), followed by the lithium disilicate glass ceramic and the two resin composites (which were similar), and finally the zirconia which had the greatest resistance to chipping. Chipping with a Vickers indenter required 28-45% more force than with the sharp conical 120° indenter. The two indenters rank materials approximately the same way. The power law exponents were very similar for the two indenters for a particular material, but the exponents varied with material. The Rockwell C indenter gives different power law trends and rankings.

SIGNIFICANCE

Despite the variations in the trends and indenters, simple comparisons between materials can be made by chipping with sharp conical 120° or Vickers indenters at 0.50mm. Broad distance ranges are recommended for trend evaluation.

Characterization of a polymer-infiltrated ceramic-network material

OBJECTIVES

To characterize the microstructure and determine some mechanical properties of a polymer-infiltrated ceramic-network (PICN) material (Vita Enamic, Vita Zahnfabrik) available for CAD-CAM systems.

METHODS

Specimens were fabricated to perform quantitative and qualitative analyses of the material's microstructure and to determine the fracture toughness (KIc), density (ρ), Poisson's ratio (ν) and Young's modulus (E). KIc was determined using V-notched specimens and the short beam toughness method, where bar-shaped specimens were notched and 3-point loaded to fracture. ρ was calculated using Archimedes principle, and ν and E were measured using an ultrasonic thickness gauge with a combination of a pulse generator and an oscilloscope.

RESULTS

Microstructural analyses showed a ceramic- and a polymer-based interpenetrating network. Mean and standard deviation values for the properties evaluated were: KIc=1.09±0.05MPam(1/2), ρ=2.09±0.01g/cm(3), ν=0.23±0.002 and E=37.95±0.34GPa.

SIGNIFICANCE

The PICN material showed mechanical properties between porcelains and resin-based composites, reflecting its microstructural components.

Heat treatment following surface silanization in rebonded tribochemical silica-coated ceramic brackets: shear bond strength analysis

OBJECTIVE

This study aimed to evaluate the effects of heat treatment on the tribochemical silica coating and silane surface conditioning and the bond strength of rebonded alumina monocrystalline brackets.

MATERIAL AND METHODS

Sixty alumina monocrystalline brackets were randomly divided according to adhesive base surface treatments (n=20): Gc, no treatment (control); Gt, tribochemical silica coating + silane application; Gh, as per Gt + post-heat treatment (air flux at 100ºC for 60 s). Brackets were bonded to the enamel premolars surface with a light-polymerized resin and stored in distilled water at 37ºC for 100 days. Additionally, half the specimens of each group were thermocycled (6,000 cycles between 5-55ºC) (TC). The specimens were submitted to the shear bond strength (SBS) test using a universal testing machine (1 mm/min). Failure mode was assessed using optical and scanning electron microscopy (SEM), together with the surface roughness (Ra) of the resin cement in the bracket using interference microscopy (IM). 2-way ANOVA and the Tukey test were used to compare the data (p>0.05).

RESULTS

The strategies used to treat the bracket surface had an effect on the SBS results (p=0.0), but thermocycling did not (p=0.6974). Considering the SBS results (MPa), Gh-TC and Gc showed the highest values (27.59±6.4 and 27.18±2.9) and Gt-TC showed the lowest (8.45±6.7). For the Ra parameter, ANOVA revealed that the aging method had an effect (p=0.0157) but the surface treatments did not (p=0.458). For the thermocycled and non-thermocycled groups, Ra (µm) was 0.69±0.16 and 1.12±0.52, respectively. The most frequent failure mode exhibited was mixed failure involving the enamel-resin-bracket interfaces.

CONCLUSION

Regardless of the aging method, Gh promoted similar SBS results to Gc, suggesting that rebonded ceramic brackets are a more effective strategy.

Factors Involved in Mechanical Fatigue Degradation of Dental Resin Composites

The design of clinical trials allows for limited insights into the fatigue processes occurring in resin composites and the factors involved therein. In vitro studies, in contrast, can fundamentally narrow study interests to focus on particular degradation mechanisms and, to date, represent the major contributors to the state of knowledge on the subject. These studies show that microstructural features are important in determining strength and fracture toughness, whereas fatigue resistance is mainly related to the susceptibility of the matrix and the filler/matrix interface to mechanical and chemical degradation. In this review, we focus on fracture mechanisms occurring during fatigue, on the methods used to assess them, and on additional phenomena involved in the degradation of initial mechanical properties of resin composites.

Mechanical properties of polymer-infiltrated-ceramic-network materials

OBJECTIVES

To determine and identify correlations between flexural strength, strain at failure, elastic modulus and hardness versus ceramic network densities of a range of novel polymer-infiltrated-ceramic-network (PICN) materials.

METHODS

Four ceramic network densities ranging from 59% to 72% of theoretical density, resin infiltrated PICN as well as pure polymer and dense ceramic cross-sections were subjected to Vickers Indentations (HV 5) for hardness evaluation. The flexural strength and elastic modulus were measured using three-point-bending. The fracture response of PICNs was determined for cracks induced by Vickers-indentation. Optical and scanning electron microscopy (SEM) was employed to observe the indented areas.

RESULTS

Depending on the density of the porous ceramic the flexural strength of PICNs ranged from 131 to 160MPa, the hardness values ranged between 1.05 and 2.10GPa and the elastic modulus between 16.4 and 28.1GPa. SEM observations of the indentation induced cracks indicate that the polymer network causes greater crack deflection than the dense ceramic material. The results were compared with simple analytical expressions for property variation of two phase composite materials.

SIGNIFICANCE

This study points out the correlation between ceramic network density, elastic modulus and hardness of PICNs. These materials are considered to more closely imitate natural tooth properties compared with existing dental restorative materials.

Accurate Critical Stress Intensity Factor Griffith Crack Theory Measurements by Numerical Techniques

Critical stress intensity factor (K_Ic) has been an approximation for fracture toughness using only load-cell measurements. However, artificial man-made cracks several orders of magnitude longer and wider than natural flaws have required a correction factor term (Y) that can be up to about 3 times the recorded experimental value [1-3]. In fact, over 30 years ago a National Academy of Sciences advisory board stated that empirical K_Ic testing was of serious concern and further requested that an accurate bulk fracture toughness method be found [4]. Now that fracture toughness can be calculated accurately by numerical integration from the load/deflection curve as resilience, work of fracture (WOF) and strain energy release (S_Ic) [5, 6], K_Ic appears to be unnecessary. However, the large body of previous K_Ic experimental test results found in the literature offer the opportunity for continued meta analysis with other more practical and accurate fracture toughness results using energy methods and numerical integration. Therefore, K_Ic is derived from the classical Griffith Crack Theory [6] to include S_Ic as a more accurate term for strain energy release rate (𝒢_Ic), along with crack surface energy (γ), crack length (a), modulus (E), applied stress (σ), Y, crack-tip plastic zone defect region (r_p) and yield strength (σ_ys) that can all be determined from load and deflection data. Polymer matrix discontinuous quartz fiber-reinforced composites to accentuate toughness differences were prepared for flexural mechanical testing comprising of 3 mm fibers at different volume percentages from 0-54.0 vol% and at 28.2 vol% with different fiber lengths from 0.0-6.0 mm. Results provided a new correction factor and regression analyses between several numerical integration fracture toughness test methods to support K_Ic results. Further, bulk K_Ic accurate experimental values are compared with empirical test results found in literature. Also, several fracture toughness mechanisms are discussed especially for fiber-reinforced composites.

Heat treatment following surface silanization in rebonded tribochemical silica-coated ceramic brackets: shear bond strength analysis

OBJECTIVE

This study aimed to evaluate the effects of heat treatment on the tribochemical silica coating and silane surface conditioning and the bond strength of rebonded alumina monocrystalline brackets.

MATERIAL AND METHODS

Sixty alumina monocrystalline brackets were randomly divided according to adhesive base surface treatments (n=20): Gc, no treatment (control); Gt, tribochemical silica coating + silane application; Gh, as per Gt + post-heat treatment (air flux at 100ºC for 60 s). Brackets were bonded to the enamel premolars surface with a light-polymerized resin and stored in distilled water at 37ºC for 100 days. Additionally, half the specimens of each group were thermocycled (6,000 cycles between 5-55ºC) (TC). The specimens were submitted to the shear bond strength (SBS) test using a universal testing machine (1 mm/min). Failure mode was assessed using optical and scanning electron microscopy (SEM), together with the surface roughness (Ra) of the resin cement in the bracket using interference microscopy (IM). 2-way ANOVA and the Tukey test were used to compare the data (p>0.05).

RESULTS

The strategies used to treat the bracket surface had an effect on the SBS results (p=0.0), but thermocycling did not (p=0.6974). Considering the SBS results (MPa), Gh-TC and Gc showed the highest values (27.59±6.4 and 27.18±2.9) and Gt-TC showed the lowest (8.45±6.7). For the Ra parameter, ANOVA revealed that the aging method had an effect (p=0.0157) but the surface treatments did not (p=0.458). For the thermocycled and non-thermocycled groups, Ra (µm) was 0.69±0.16 and 1.12±0.52, respectively. The most frequent failure mode exhibited was mixed failure involving the enamel-resin-bracket interfaces.

CONCLUSION

Regardless of the aging method, Gh promoted similar SBS results to Gc, suggesting that rebonded ceramic brackets are a more effective strategy.

The effects of environment and cyclic fatigue on the mechanical properties of an indirect composite

OBJECTIVES

The purpose of this study was to examine the flexure strength (σ) and fracture toughness (K(IC)) of three indirect dental composites (dentin, body, and incisal) with respect to loading (static and cyclic), testing environments (air and water) and ageing (0 (controls) and 6 months in air and water).

METHODS

The specimens were 3 mm × 3 mm × 25 mm bars with the fracture toughness specimens having a 0.75 mm notch machined in the midspan. Static testing utilized 15 bars and cyclic testing 25 bars for each testing variable. All bars were tested using three-point loading and the cyclic testing was for 1000 cycles using a staircase approach.

RESULTS

For flexure strength and fracture toughness, all specimen groups showed a decrease in mean values when exposed to cyclic loading as compared to the static loading mean and when exposed to ageing compared to the control specimens. ANOVA analysis demonstrated that dentin specimens had higher flexure strength and fracture toughness means than incisal and body specimens and that control and water specimens had higher flexure strength and fracture toughness means than aged and air specimens.

CONCLUSIONS

Degradation of these materials, as a result of cyclic loading and ageing in an aqueous environment, appears to be influenced by more than just the processing of the composite.

Effect of storage media and time on the fracture toughness of resin-based luting cements

BACKGROUND

Resin-based cements are brittle materials and the major shortcomings of these materials are manifested in their sensitivity to flaws and defects. Although various mechanical properties of resin luting cements have been described, few fracture toughness test data for resin-based luting cements using the short rod design have been published.

METHODS

Specimens were prepared from five resin luting cements. For each material a total of 36 disc-shaped specimens were prepared using a custom-made mould. Specimens were randomly divided into six groups of six, immersed in two solutions: distilled water and 0.01 mol/L lactic acid at 37 °C for 24 hours, 1 month or 3 months. The specimens were loaded using a universal testing machine. The maximum load at specimen failure was recorded and the K(Ic) (MPa. M 0.5) was calculated.

RESULTS

There was a relationship between material, storage solution and time (p < 0.05). Nexus 3 showed the highest K(Ic) followed by Panavia F, Calibra, Smart Cem2 and seT.

CONCLUSIONS

The fracture toughness of the resin luting cements was affected by both time and storage solution. Comparable fracture toughness of conventional resin cement and self-adhesive resin cements was observed.

Qualitative assessment of microstructure and Hertzian indentation failure in biocompatible glass ionomer cements

Discs of biocompatible glass ionomer cements were prepared for Hertzian indentation and subsequent fracture analyses. Specifically, 2 × 10 mm samples for reproducing bottom-initiated radial fracture, complemented by 0.2 × 1 mm samples for optimal resolution with X-ray micro tomography (μCT), maintaining dimensional ratio. The latter allowed for accurate determination of volumetric-porosity of the fully cured material, fracture-branching through three Cartesian axes and incomplete bottom-initiated cracking. Nanocomputed tomography analyses supported the reliability of the μCT results. Complementary 2-dimensional fractographic investigation was carried out by optical and scanning electron microscopies on the larger samples, identifying fracture characteristics. The combined 3-D qualitative assessment of microstructure and fractures, complemented by 2-D methods, provided an increased understanding of the mechanism of mechanical failure in these cements. Specifically, cracks grew to link pores while propagating along glass-matrix interfaces. The methodological development herein is exploitable on related biomaterials and represents a new tool for the rational characterisation, optimisation and design of novel materials for clinical service.