Preparation and optimization of antifouling PPSU/PES/SiO2 nanocomposite ultrafiltration membranes by VIPS-NIPS technique

Research on the Performance and Computational Fluid Dynamics Numerical Simulation of Plate Air Gap Membrane Distillation Module

Membrane distillation (MD) is widely used in the field of seawater desalination. Among its various sub-categories, air gap membrane distillation (AGMD) stands out due to its high thermal efficiency and compatibility with low-grade heat sources. This study delves into the impact of varying operating conditions on AGMD performance, employing numerical simulations which are grounded in experimental validation. The objective was to enhance the performance of AGMD, mitigate polarization phenomena, and provide a reference for optimizing membrane component design. The results show that the agreements between the simulated and the experimental values were high. When increasing the feed temperature and decreasing the coolant temperature, the impact of polarization phenomena on the performance of AGMD was reduced. The mass flux, Total Permeate Concentration (TPC), and heat flux increased by 81.69%, 36.89%, and 118.01%, respectively, when the feed temperature was increased from 50 °C to 75 °C. When the coolant temperature decreased from 22 °C to 7 °C, the mass flux increased by 37.06%. The response surface analysis revealed that the feed temperature has significant influence on AGMD performance, and there is a noticeable interaction between the feed temperature and coolant temperature. These findings will play key roles in practical applications.

Influence of PEG-PPG-PEG Block Copolymer Concentration and Coagulation Bath Temperature on the Structure Formation of Polyphenylsulfone Membranes

The effect of amphiphilic block copolymer polyethylene glycol (PEG)-polypropylene glycol (PPG)-PEG concentration in the polyphenylsulfone (PPSU) casting solution and coagulation bath temperature (CBT) on the structure, separation, and antifouling performance of PPSU ultrafiltration membranes was studied for the first time. According to the phase diagram obtained, PPSU/PEG-PPG-PEG/N-methyl-2-pyrrolidone (NMP) systems are characterized by a narrow miscibility gap. It was found that 20 wt.% PPSU solutions in NMP with the addition of 5-15 wt.% of PEG-PPG-PEG block copolymer feature upper critical solution temperature, gel point, and lower critical solution temperature. Membrane composition and structure were studied by Fourier-transform infrared spectroscopy, scanning electron and atomic force microscopies, and water contact angle measurements. The addition of PEG-PPG-PPG to the PPSU casting solution was found to increase the hydrophilicity of the membrane surface (water contact angle decreased from 78° for the reference PPSU membrane down to 50° for 20 wt.%PPSU/15 wt.% PEG-PPG-PEG membrane). It was revealed that the pure water flux increased with the rise of CBT from 18-20 L·m-2·h-1 for the reference PPSU membrane up to 38-140 L·m-2·h-1 for 20 wt.% PPSU/10-15 wt.% PEG-PPG-PEG membranes. However, the opposite trend was observed for 20 wt.% PPSU/5-7 wt.% PEG-PPG-PEG membranes: pure water flux decreased with an increase in CBT. This is due to the differences in the mechanism of phase separation (non-solvent-induced phase separation (NIPS) or a combination of NIPS and temperature-induced phase separation (TIPS)). It was shown that 20 wt.% PPSU/10 wt.% PEG-PPG-PEG membranes were characterized by significantly higher antifouling performance (FRR-81-89%, DRr-26-32%, DRir-10-20%, DT-33-45%) during the ultrafiltration of bovine serum albumin solutions compared to the reference PPSU membrane prepared at different CBTs (FRR-29-38%, DRr-6-14%, DRir-74-89%, DT-88-94%).

Optimization of isotropic MoS2/PES membranes for efficient treatment of industrial oily wastewater

Elimination of tiny oil droplets nearly miscible with wastewater can be realized using membrane technology through ultrafiltration. The novelty of this work was to blend different phases of molybdenum disulfide (MoS2) in isotropic polyethersulfone (PES). We prepared isotropic PES membranes by optimizing nonsolvent vapour-induced phase separation (VIPS). Membranes were blended with MoS2 nanosheets of different phases to promote separation performance and antifouling resistance. FE-SEM revealed the flower-like surface morphology of MoS2 nanosheets. HR-TEM of MoS2 revealed 2H domains in the monolayer, flakes of a few layers and a d-spacing of 0.22 nm. Raman spectroscopy could be used to distinguish mixed-phase MoS2 from single-phase MoS2. Isotropic PES membranes modified with 70% 1T/2H MoS2 had a significantly high permeance to pure water (6911 kg m-2 h bar). The same membrane possessed a high efficiency of oil rejection of 98.78%, 97.85%, 99.83% for emulsions of industrial crude oil at 100, 1000 and 10 000 mg L-1, respectively. Removal of oil droplets from wastewater was dominated by a mechanism based on size exclusion. Isotropic PES modified with 2H MoS2 possessed superior oleophilicity, which resulted in low rejection of crude oil. Modified membranes showed excellent fouling resistance for three successive filtration cycles, as evidenced by enhanced antifouling parameters. Our study reveals how the phase composition of MoS2 nanosheets can significantly affect the performance of isotropic PES membranes during the ultrafiltration of oily wastewater.

Zwitterionic Tröger's Base Microfiltration Membrane Prepared via Vapor-Induced Phase Separation with Improved Demulsification and Antifouling Performance

The fouling of separation membranes has consistently been a primary factor contributing to the decline in membrane performance. Enhancing the surface hydrophilicity of the membrane proves to be an effective strategy in mitigating membrane fouling in water treatment processes. Zwitterionic polymers (containing an equimolar number of homogeneously distributed anionic and cationic groups on the polymer chains) have been used extensively as one of the best antifouling materials for surface modification. The conventional application of zwitterionic compounds as surface modifiers is intricate and inefficient, adding complexity and length to the membrane preparation process, particularly on an industrial scale. To overcome these limitations, zwitterionic polymer, directly used as a main material, is an effective method. In this work, a novel zwitterionic polymer (TB)-zwitterionic Tröger's base (ZTB)-was synthesized by quaternizing Tröger's base (TB) with 1,3-propane sultone. The obtained ZTB is blended with TB to fabricate microfiltration (MF) membranes via the vapor-induced phase separation (VIPS) process, offering a strategic solution for separating emulsified oily wastewater. Atomic force microscopy (AFM), scanning electron microscopy (SEM), water contact angle, and zeta potential measurements were employed to characterize the surface of ZTB/TB blended membranes, assessing surface morphology, charge, and hydrophilic/hydrophobic properties. The impact of varying ZTB levels on membrane surface morphology, hydrophilicity, water flux, and rejection were investigated. The results showed that an increase in ZTB content improved hydrophilicity and surface roughness, consequently enhancing water permeability. Due to the attraction of water vapor, the enrichment of zwitterionic segments was enriched, and a stable hydration layer was formed on the membrane surface. The hydration layer formed by zwitterions endowed the membrane with good antifouling properties. The proposed mechanism elucidates the membrane's proficiency in demulsification and the reduction in irreversible fouling through the synergistic regulation of surface charge and hydrophilicity, facilitated by electrostatic repulsion and the formation of a hydration layer. The ZTB/TB blended membranes demonstrated superior efficiency in oil-water separation, achieving a maximum flux of 1897.63 LMH bar-1 and an oil rejection rate as high as 99% in the oil-water emulsion separation process. This study reveals the migration behavior of the zwitterionic polymer in the membrane during the VIPS process. It enhances our comprehension of the antifouling mechanism of zwitterionic membranes and provides guidance for designing novel materials for antifouling membranes.

Next-generation ultrafiltration membranes: A review of material design, properties, recent progress, and challenges

Membrane technology utilizing ultrafiltration (UF) processes has emerged as the most widely used and cost-effective simple process in many industrial applications. The industries like textiles and petroleum refining are promptly required membrane based UF processes to alleviate the potential environmental threat caused by the generation of various wastewater. At the same time, major limitations such as material selection as well as fouling behavior challenge the overall performance of UF membranes, particularly in wastewater treatment. Therefore, a complete discussion on material design with structural property relation and separation performance of UF membranes is always exciting. This state-of-the-art review has exclusively focused on the development of UF membranes, the material design, properties, progress in separation processes, and critical challenges. So far, most of the review articles have examined the UF membrane processes through a selected track of paving typical materials and their limited applications. In contrast, in this review, we have exclusively aimed at comprehensive research from material selection and fabrication methods to all the possible applications of UF membranes, giving more attention and theoretical understanding to the complete development of high-performance UF systems. We have discussed the methodical engineering behind the development of UF membranes regardless of their materials and fabrication mechanisms. Identifying the utility of UF membrane systems in various applications, as well as their mode of separation processes, has been well discussed. Overall, the current review conveys the knowledge of the present-day significance of UF membranes together with their future prospective opportunities whilst overcoming known difficulties in many potential applications.

Investigation of the Properties of Polyphenylene Sulfone Blends

Polyphenylene sulfones (PPSU) blends with different viscosities have been studied. It is shown that the blends have a single-phase structure, regardless of the viscosities of the mixed polymers. It was found that blends having close values of the melt flow index (MFR) are also characterized by a similar melt viscosity in a wide range of shear rates, regardless of the viscosities of its constituent components. It has been found that PPSU blends with smaller MFR differences exhibit higher heat resistance and stability of mechanical properties, while blends with similar viscosity containing oligomers exhibit a broader molecular weight distribution (MWD) and have lower thermal and mechanical properties.

Development of High Flux Nanocomposite Polyphenylsulfone/Oxidized Multiwalled Carbon Nanotubes Membranes for Ultrafiltration Using the Systems with Critical Solution Temperatures

The study deals with the investigation of the effect of the modification of polyphenylsulfone (PPSU) flat sheet membranes for ultrafiltration using oxidized multiwalled carbon nanotubes (O-MWCNT) in order to enhance membrane permeability and antifouling performance. The effect of O-MWCNT loading to the PPSU-polyethylene glycol (PEG-20,000, M_n = 20,000 g·mol⁻¹)-polyvinylpyrrolidone (PVP K-30, M_n = 40,000 g·mol⁻¹)-N-methy-2-pyrrolidinone (NMP) colloid systems on the phase state and viscosity was studied. It was found that PPSU-PEG-20,000-PVP K-30-O-MWCNT-NMP colloid systems feature a gel point (T = 35–37 °C) and demixing temperature (T = 127–129 °C) at which two bulk phases are formed and a polymer system delaminates. According to the study of the phase state and viscosity of these colloid systems, a method for the preparation of high flux PPSU membranes is proposed which includes processing of the casting solution at the temperature higher than gel point (40 °C) and using a coagulation bath temperature lower than gel point (25 °C) or lower than demixing temperature (40 °C and 70 °C). Membrane structure, topology and hydrophilic-hydrophobic balance were investigated by scanning electron microscopy (SEM), atomic force microscopy (AFM) and water contact angle measurements. The effect of coagulation bath temperature and O-MWCNT concentration on the membrane separation and antifouling performance in ultrafiltration of human serum albumin and humic acids solutions was studied. It was found that the modification of PPSU ultrafiltration membranes by O-MWCNTs yielded the formation of a thinner selective layer and hydrophilization of the membrane surface (water contact angle decreased from 53–56° for the reference PPSU membrane down to 33° for the nanocomposite membrane with the addition of 0.19 wt.% O-MWCNT). These changes resulted in the increase in membrane flux (from 203–605 L·m⁻²·h⁻¹ at transmembrane pressure of 0.1 MPa for the reference membrane up to 512–983 L·m⁻²·h⁻¹ for nanocomposite membrane with the addition of 0.19 wt.% O-MWCNT depending on coagulation bath temperature) which significantly surpasses the performance of PPSU ultrafiltration membranes reported to date while maintaining a high level of human serum albumin rejection (83–92%). It was revealed that nanocomposite membrane demonstrated better antifouling performance (the flux recovery ratio increased from 47% for the reference PPSU membrane up to 62% for the nanocomposite membrane) and higher total organic carbon removal compared to the reference PPSU membrane in humic acids solution ultrafiltration.

Removal of protein, histological dye and tetracycline from simulated bioindustrial wastewater with a dual pore size PPSU membrane

Wastewater from production of active pharmaceutical ingredients (APIs) often contains proteins, azo dyes or antibiotics, which cause severe water eutrophication and growth of drug-resistant bacteria. A series of polyphenylsulfone (PPSU) membranes was prepared to determine the relationships between pore structures and the abilities of different membranes to separate foulants, and the characteristics and performance of the ultrafiltration membranes were investigated. The structure of the skin layer and the cross-sectional texture were converted from dense and finger-like macrovoids to porous sponge shapes because of a delayed liquid-liquid (L-L) demixing time. Formation of novel PPSU membranes via noncovalent bonding interactions was evaluated, and this selectively affected the membrane surface pore structure, layer thickness, surface polarity and electronic repulsive force. All PPSU membranes demonstrated excellent rejection of organic foulants, including bovine serum albumin (BSA) (~100% rejection) and acid red 1 (AR1) (~90% rejection). Additionally, M5 provided an excellent tetracycline (TC) rejection efficiency of 89% in the 1^st cycle. Due to the small size of TC, pore size effects were displayed. Moreover, the pure water flux recovery rate (FRR) increased from 85% (M1, water/ethanol: 100/0) to 99.9% (M4, water/ethanol: 30/70) after BSA filtration because the weak nonsolvent decreased the roughness of the membrane surface, and the membrane made with added EtOH yielded excellent FRR values (99.9%) after AR1 filtration. Therefore, PPSU membranes successfully achieved over 90% rejection of organic foulants and excellent FRRs, indicating that they may be suitable for purifying wastewater from API plants that generate organic foulants with a wide range of sizes.

Functionalization of PEG-AgNPs Hybrid Material to Alleviate Biofouling Tendency of Polyethersulfone Membrane

Membrane-based processes are a promising technology in water and wastewater treatments, to supply clean and secure water. However, during membrane filtration, biofouling phenomena severely hamper the performance, leading to permanent detrimental impacts. Moreover, regular chemical cleaning is ineffective in the long-run for overcoming biofouling, because it weakens the membrane structure. Therefore, the development of a membrane material with superior anti-biofouling performance is seen as an attractive option. Hydrophilic-anti-bacterial precursor polyethylene glycol-silver nanoparticles (PEG-AgNPs) were synthesized in this study, using a sol-gel method, to mitigate biofouling on the polyethersulfone (PES) membrane surface. The functionalization of the PEG-AgNP hybrid material on a PES membrane was achieved through a simple blending technique. The PES/PEG-AgNP membrane was manufactured via the non-solvent induced phase separation method. The anti-biofouling performance was experimentally measured as the flux recovery ratio (FRR) of the prepared membrane, before and after incubation in E. coli culture for 48 h. Nanomaterial characterization confirmed that the PEG-AgNPs had hydrophilic-anti-bacterial properties. The substantial improvements in membrane performance after adding PEG-AgNPs were evaluated in terms of the water flux and FRR after the membranes experienced biofouling. The results showed that the PEG-AgNPs significantly increased the water flux of the PES membrane, from 2.87 L·m⁻²·h⁻¹ to 172.84 L·m⁻²·h⁻¹. The anti-biofouling performance of the PES pristine membrane used as a benchmark showed only 1% FRR, due to severe biofouling. In contrast, the incorporation of PEG-AgNPs in the PES membrane decreased live bacteria by 98%. It enhanced the FRR of anti-biofouling up to 79%, higher than the PES/PEG and PES/Ag membranes.

Performance improvement of PES membrane decorated by Mil-125(Ti)/chitosan nanocomposite for removal of organic pollutants and heavy metal

The Mil-125(Ti)-CS nanocomposite was successfully synthesized and characterized by using scanning electron microscopy (SEM) images, Fourier-transform infrared (FTIR) analysis and X-ray diffraction (XRD). Then, to improve the membrane performance, the synthesized Mil-125(Ti)-CS nanocomposite was embedded into the polyethersulfone (PES) membrane matrix. The nanofiltration membranes were fabricated via phase inversion method. Presence of chitosan in the structure of Mil-125(Ti) has increased the compatibility of nanoparticles with the polymer and also improved the hydrophilicity of the resulted membranes. The water contact angle of bare membrane (58°) was reduced to 40° by blending of 1 wt% nanocomposite led to increasing the pure water flux. However, the incorporation of more than 1 wt% of the nanocomposite caused the accumulation of nanocomposites and this was reduced the pore radius and permeability. The membrane containing 1 wt% nanocomposite was displayed the highest flux recovery ratio (FRR) ∼ 98% in bovine serum albumin (BSA) filtration. The membranes containing Mil-125(Ti)-CS also showed good performance against fouling. The performance of membranes was evaluated by treatment of six reactive dyes, antibiotic (cefixime), heavy metal, NaCl and Na₂SO₄ solutions. Addition of Mil-125(Ti)-CS NPs at low concentrations resulted in membranes with high pure water flux, higher separation efficiency, and remarkable anti-fouling behavior.

Surface-engineered polyethersulfone membranes with inherent Fe-Mn bimetallic oxides for improved permeability and antifouling capability

In recent years, bimetallic oxide nanoparticles have garnered significant attention owing to their salient advantages over monometallic nanoparticles. In this study, Fe₂O₃-Mn₂O₃ nanoparticles were synthesized and used as nanomodifiers for polyethersulfone (PES) ultrafiltration membranes. A NIPS was used to fabricate asymmetric membranes. The effect of nanoparticle concentration (0-1 wt.%) on the morphology, roughness, wettability, porosity, permeability, and protein filtration performance of the membranes was investigated. The membrane containing 0.25 wt% nanoparticles exhibited the lowest water contact angle (67°) and surface roughness (10.4 ± 2.8 nm) compared to the other membranes. Moreover, this membrane exhibited the highest porosity (74%) and the highest pure water flux (398 L/m² h), which was 16% and 1.9 times higher than that of the pristine PES membrane. The modified PES membranes showed an improved antifouling ability, especially against irreversible fouling. Bovine serum albumin protein-based dynamic five-cycle filtration tests showed a maximum flux recovery ratio of 77% (cycle-1), 67% (cycle-2), and 65.8% (cycle-5) for the PES membrane containing 0.25 wt% nanoparticles. Overall, the biphasic Fe₂O₃-Mn₂O₃ nanoparticles were found to be an effective nanomodifier for improving the permeability and antifouling ability of PES membranes in protein separation and water treatment applications.

Recent Advancements in Polyphenylsulfone Membrane Modification Methods for Separation Applications

Polyphenylsulfone (PPSU) membranes are of fundamental importance for many applications such as water treatment, gas separation, energy, electronics, and biomedicine, due to their low cost, controlled crystallinity, chemical, thermal, and mechanical stability. Numerous research studies have shown that modifying surface properties of PPSU membranes influences their stability and functionality. Therefore, the modification of the PPSU membrane surface is a pressing issue for both research and industrial communities. In this review, various surface modification methods and processes along with their mechanisms and performance are considered starting from 2002. There are three main approaches to the modification of PPSU membranes. The first one is bulk modifications, and it includes functional groups inclusion via sulfonation, amination, and chloromethylation. The second is blending with polymer (for instance, blending nanomaterials and biopolymers). Finally, the third one deals with physical and chemical surface modifications. Obviously, each method has its own limitations and advantages that are outlined below. Generally speaking, modified PPSU membranes demonstrate improved physical and chemical properties and enhanced performance. The advancements in PPSU modification have opened the door for the advance of membrane technology and multiple prospective applications.

One-Step Water-Induced Phase Separation Simultaneously Triggering Polymer Solidification and Polyelectrolyte Complexation for Porous Ultrafiltration Membranes

Functional additives have been widely utilized for the membrane structure modulation and performance improvement during the nonsolvent-induced phase separation process, but the resulted membranes easily suffer from additives' inhomogeneous dispersity and compatibility with the polymer matrix. Herein, a facile and robust strategy, i.e., one-step water-induced phase separation, was proposed for the preparation of polyelectrolytes-contained composite membranes. Polyanion (dopamine modified polyacrylic acid) and polycation (quaternized chitosan paired with bis(trifluoromethane-sulfonyl)imide) were first premixed in dimethyl sulfoxide and used as polyelectrolyte additives in a polysulfone (PSF) solution, and then a uniform PSF-based casting solution was readily obtained. During the solvent-water exchange process, polymer solidification and polyelectrolyte complexation were simultaneously triggered, in situ generating a polyelectrolyte complex fixed within the membrane matrix. Ultrafiltration membranes with hierarchical structures were notably tailored through altering the concentration, molecular weight, and type of polyelectrolytes. The obtained membrane exhibited a water flux of 672 L·m^-2·h^-1, three times over the raw PSF membrane, while almost maintaining high bovine serum albumin (BSA) rejection. This work paves a straightforward and convenient path for the preparation of composite membranes with tunable architecture and properties.

Effect of Polyphenylsulfone and Polysulfone Incompatibility on the Structure and Performance of Blend Membranes for Ultrafiltration

This study deals with the modification of polyphenylsulfone ultrafiltration membranes by introduction of an incompatible polymer polysulfone to the polyphenylsulfone casting solution to improve the permeability. The correlation between properties of the blend polyphenylsulfone/polysulfone solutions and porous anisotropic membranes for ultrafiltration prepared from these solutions was revealed. The blend polyphenylsulfone/polysulfone solutions were investigated using a turbidity spectrum method, optical microscopy and measurements of dynamic viscosity and turbidity. The structure of the prepared blend flat sheet membranes was studied using scanning electron microscopy. Membrane separation performance was investigated in the process of ultrafiltration of human serum albumin buffered solutions. It was found that with the introduction of polysulfone to the polyphenylsulfone casting solution in N-methyl-2-pyrrolidone the size of supramolecular particles significantly increases with the maximum at (40–60):(60:40) polyphenylsulfone:polysulfone blend ratio from 76 nm to 196–354 nm. It was shown that polyphenylsulfone/polysulfone blend solutions, unlike the solutions of pristine polymers, are two-phase systems (emulsions) with the maximum droplet size and highest degree of polydispersity at polyphenylsulfone/polysulfone blend ratios (30–60):(70–40). Pure water flux of the blend membranes passes through a maximum in the region of the most heterogeneous structure of the casting solution, which is associated with the imposition of a polymer-polymer phase separation on the non-solvent induced phase separation upon membrane preparation. The application of polyphenylsulfone/polysulfone blends as membrane-forming polymers and polyethylene glycol (M_n = 400 g·mol⁻¹) as a pore-forming agent to the casting solutions yields the formation of ultrafiltration membranes with high membrane pure water flux (270 L·m⁻²·h⁻¹ at 0.1MPa) and human serum albumin rejection of 85%.

Development of hydrophilic PES membranes using F127 and HKUST-1 based on the RTIPS method: Mitigate the permeability-selectivity trade-off

In this study, to mitigate the permeability-selectivity trade-off effect, Pluronic F127 (F127) and HKUST-1 were employed to construct high-performance membranes based on the reverse thermally induced phase separation (RTIPS) method. F127, as a hydrophilic modifier, was applied to increase permeability and resist polyethersulfone (PES) membrane fouling, while the collapse of HKSUT-1 caused by its instability in pure water improved the permeability and selectivity of the membrane. Characterizations demonstrated the successful synthesis of HKUST-1, together with the successful introduction of HKSUT-1 and F127 in PES membranes. It was observed that the membrane prepared by the RTIPS process possessed a uniformly porous surface and sponge-like cross-section with excellent mechanical properties, higher permeability, and selectivity compared to the dense skin and finger-like cross-section of the membrane prepared by the nonsolvent induced phase separation (NIPS) method. Moreover, the permeation and bovine serum albumin (BSA) rejection rate of the optimal membrane reached 2378 L/m² h and 89.3%, respectively, which were far higher than those of the pure membrane. Hydrophilic F127 and many microvoids formed by the collapse of HKUST-1, played an important role in excellent antifouling properties, high permeability, and selectivity by pure water flux (PWF), flux recovery rate (FRR), BSA flux, and COD removal rate tests. Overall, the membrane with F127 and HKSUT-1 prepared via the RTIPS method not only obtained excellent antifouling properties but also mitigated the permeability-selectivity trade-off.