Controlled surface morphology of polyamide membranes via the addition of co-solvent for improved permeate flux

Diffusion-Regulated Interfacial Polymerization of Hierarchically Microporous Polyamide Membranes for Permselective Gas Separations

Interfacial polymerization has emerged as a robust method for fabricating task-specific polyamide (PA) membranes. However, the limited microporosity of highly cross-linked PA membranes constrains their effectiveness in gas separation applications. Herein, we introduce an ionic liquid (IL)-regulated interfacial polymerization process to fabricate polyamide nanofilms incorporating kinked tetrakis (4-aminophenyl) methane monomers. In situ ultraviolet-visible spectroscopy demonstrates that the diffusion of 1,3,5-benzenetricarbonyl trichloride (TMC) toward the interface increases with the IL/H2O ratio, leading to the formation of a more compact membrane with a higher cross-linking degree. The PA-TAM7/3-60 min membrane exhibits a CO2 permeance of 29.8 GPU and a CO2/CH4 selectivity of 109, exceeding the 2008 Robeson upper bond. Additionally, the highly cross-linked structure imparts the membranes with notable plasticization resistance. Mixed-gas tests (CO2/CH4 = 50/50, v/v) reveal that the PA-TAM7/3-60 min membrane experiences only a 2% reduction in CO2 permeance and a 10% decrease in CO2/CH4 selectivity at a CO2 partial pressure of 300 PSIG, compared to its performance at 30 PSIG. The ease of tuning membrane structure and gas separation performance, along with its excellent plasticization resistance, underscores the potential of these PA membranes for task-specific gas separations.

Interfacial polymerization at unconventional interfaces: an emerging strategy to tailor thin-film composite membranes

Interfacial polymerization is a well-known process to synthesize separation layers for thin film composite membranes at an immiscible organic liquid-aqueous liquid interface. The organic-aqueous interface determines the diffusion dynamics of monomers and the chemical environment for polymerization, exerting a critical influence on the formation of polymer thin films. This review summarizes recent advances in tailoring interfacial polymerization using interfaces beyond the conventional alkane-water interface to achieve high-performance separation films with designed structures. Diverse liquid-liquid interfaces are introduced for synthesizing separation films by adding co-solvents into the organic phase and/or the aqueous phase, respectively, or by replacing one of the liquid phases with other solvents. Innovative liquid-gel and liquid-gas interfaces are then summarized for the synthesis of polymer thin films for separation. Novel strategies to form reaction interfaces, such as spray-coating, are also presented and discussed. In addition, we discuss the details of how a physically or chemically patterned substrate affects interfacial polymerization. Finally, the potential of unconventional interfaces in interfacial polymerization is forecast with both challenges and opportunities.

Biomimetic redox-responsive smart coatings with resistance-release functions for reverse osmosis membranes

Membrane fouling induces catastrophic loss of separation performance and seriously restricts the applications of reverse osmosis (RO) membranes. Inspired by the mussel structure, polydopamine (PDA) and cystamine molecules (CA) with excellent anti-fouling properties were used to prepare accessible, biocompatible, and redox-responsive coatings for RO membranes. The PDA/CA-coated RO membranes exhibit a superior water flux of 65 L m-2 h-1 with a favourable NaCl rejection exceeding 99%. The water permeability through the PDA/CA-coated membrane is much higher than that of most membranes with similar rejection rates. Due to the formed protective hydration layers by PDA/CA coatings, anti-fouling properties against proteins, polysaccharides and surfactants were evaluated separately, and ultralow fouling properties were demonstrated. Moreover, the disulfide linkages in CA molecules can cleave in a reducing environment, yielding the degradation of PDA/CA coatings, thereby removing the foulants deposited on the coatings. The degradation endows the coated membranes with satisfying longtime anti-fouling properties, where the flux recovery reaches up to 90%. The construction of redox-responsive smart coatings not only provided a promising route to alleviate membrane fouling but can also be upscaled for use in numerous practical applications like sensors, medical devices, and drug delivery.

Incorporation of an Intermediate Polyelectrolyte Layer for Improved Interfacial Polymerization on PAI Hollow Fiber Membranes

In a single-step spinning process, we create a thin-walled, robust hollow fiber support made of Torlon® polyamide-imide featuring an intermediate polyethyleneimine (PEI) lumen layer to facilitate the integration and covalent attachment of a dense selective layer. Subsequently, interfacial polymerization of m-phenylenediamine and trimesoyl chloride forms a dense selective polyamide (PA) layer on the inside of the hollow fiber. The resulting thin-film composite hollow fiber membranes show high NaCl rejections of around 96% with a pure water permeability of 1.2 LMH/bar. The high success rate of fabricating the thin-film composite hollow fiber membrane proves our hypothesis of a supporting effect of the intermediate PEI layer on separation layer formation. This work marks a step towards the development of a robust method for the large-scale manufacturing of thin-film composite hollow fiber membranes for reverse osmosis and nanofiltration.

When self-assembly meets interfacial polymerization

Interfacial polymerization (IP) and self-assembly are two thermodynamically different processes involving an interface in their systems. When the two systems are incorporated, the interface will exhibit extraordinary characteristics and generate structural and morphological transformation. In this work, an ultrapermeable polyamide (PA) reverse osmosis (RO) membrane with crumpled surface morphology and enlarged free volume was fabricated via IP reaction with the introduction of self-assembled surfactant micellar system. The mechanisms of the formation of crumpled nanostructures were elucidated via multiscale simulations. The electrostatic interactions among m-phenylenediamine (MPD) molecules, surfactant monolayer and micelles, lead to disruption of the monolayer at the interface, which in turn shapes the initial pattern formation of the PA layer. The interfacial instability brought about by these molecular interactions promotes the formation of crumpled PA layer with larger effective surface area, facilitating the enhanced water transport. This work provides valuable insights into the mechanisms of the IP process and is fundamental for exploring high-performance desalination membranes.

Cosolvent-Assisted Interfacial Polymerization toward Regulating the Morphology and Performance of Polyamide Reverse Osmosis Membranes: Increased m-Phenylenediamine Solubility or Enhanced Interfacial Vaporization?

Cosolvent-assisted interfacial polymerization (IP) can effectively enhance the separation performance of thin film composite (TFC) reverse osmosis (RO) membranes. However, the underlying mechanisms regulating the formation of their polyamide (PA) rejection films remain controversial. The current study reveals two essential roles of cosolvents in the IP reaction: (1) directly promoting interfacial vaporization with their lower boiling points and (2) increasing the solubility of m-phenylenediamine (MPD) in the organic phase, thereby indirectly promoting the IP reaction. Using a series of systematically chosen cosolvents (i.e., diethyl ether, acetone, methanol, and toluene) with different boiling points and MPD solubilities, we show that the surface morphologies of TFC RO membranes were regulated by the combined direct and indirect effects. A cosolvent favoring interfacial vaporization (e.g., lower boiling point, greater MPD solubility, and/or higher concentration) tends to create greater apparent thickness of the rejection layer, larger nanovoids within the layer, and more extensive exterior PA layers, leading to significantly improved membrane water permeance. We further demonstrate the potential to achieve better antifouling performance for the cosolvent-assisted TFC membranes. The current study provides mechanistic insights into the critical roles of cosolvents in IP reactions, providing new tools for tailoring membrane morphology and separation properties toward more efficient desalination and water reuse.

The Intrinsic Parameters of the Polyamide Nanofilm in Thin-Film Composite Reverse Osmosis (TFC-RO) Membranes: The Impact of Monomer Concentration

The realistic resistance zone of water and salt molecules to transport across a TFC-RO membrane is the topmost polyamide nanofilm. The existence of hollow voids in the fully aromatic polyamide (PA) film gives its surface ridge-and-valley morphologies, which confuses the comprehensions of the definition of the PA thickness. The hollow voids, however, neither participate in salt–water separation nor hinder water penetrating. In this paper, the influence of intrinsic thickness (single wall thickness) of the PA layer on water permeability was studied by adjusting the concentration of reacting monomers. It confirms that the true permeation resistance of water molecules originates from the intrinsic thickness portion of the membrane. The experimental results show that the water permeability constant decreases from 3.15 ± 0.02 to 2.74 ± 0.10 L·m−2·h−1·bar−1 when the intrinsic thickness of the membrane increases by 9 nm. The defects on the film surface generate when the higher concentration of MPD is matched with the relatively low concentration of TMC. In addition, the role of MPD and TMC in the micro-structure of the PA membrane was discussed, which may provide a new way for the preparation of high permeability and high selectivity composite reverse osmosis membranes.

Insights into the impact of polydopamine modification on permeability and anti-fouling performance of forward osmosis membrane

Forward osmosis (FO) has drawn wide attention as a promising method to address world-wide water crisis due to the advantages of low-energy consumption and easy separation operation. Unfortunately, the trade-off between permeability and selectivity as well as membrane fouling hindered the application of forward osmosis. Surface modification is a feasible method to address these issues. However, there is a lack of systematic evaluation about the effect of modification position on FO performance due to the asymmetric structure of thin film composite (TFC) FO membrane. To provide new insights into the design of FO membrane with satisfied permeability and fouling resistance, novel TFC FO membranes were fabricated by introducing polydopamine (PDA) on the support layer (TFC-I) or active layer (TFC-S), respectively. The surface morphology, chemical composition and wettability of the fabricated membrane were studied. It was found that the surface wettability of the modified membrane was improved greatly compared to pristine TFC membrane (TFC-C). Moreover, TFC-S membrane displayed a rougher surface than that of TFC-I membrane. As a result, a superior TFC-S membrane with a water flux of 60.95 ± 3.15 L m^-2h^-1 in AL-DS mode was obtained, which was 72.61% and 17.87% higher than that of TFC-C and TFC-I membrane, respectively. In addition, the TFC-S membrane also presented an excellent fouling resistance and membrane regeneration performance during the three organic fouling cycle experiments. The results indicated that the introduction of PDA as a surface coating for TFC membranes modification guaranteed the high-performance and fouling resistance. Especially, the PDA coating on the support layer surface resulted in an enhancement in permeability, while both the permeability and anti-fouling performance were significantly improved with the PDA coating on the polyamide active layer surface. This study provides new insights into the development of modification TFC-FO membranes for practical applications in water treatment.

Finely tuned polyamide structure with green plasticizers to construct ultrafast water channels for effective desalination

Highly permeable reverse osmosis (RO) membranes are desirable for alleviating the energy burden and ensuring future water sustainability. Herein, the effectiveness of green plasticizer-assisted interfacial polymerization (GPAIP) for preparing polyamide thin-film composite (TFC) RO membranes with significantly enhanced water permeability was demonstrated. The presence of green citrate plasticizers, namely tributyl citrate (TBC) or acetyl tributyl citrate (ATBC), led to the formation of new hydrogen bonds and inhibited the formation of the initial interchain amide-amide bonding, thus markedly reducing chain rigidity as demonstrated by the decreased elasticity modulus. More flexible polyamide chains resulted in the creation of more ultrafast water channels during filtration. Furthermore, TBC-modified membranes exhibited more elastic polyamide layers and higher water flux than that of ATBC-modified membranes on account of the presence of both hydrogen bond acceptors (OH) and hydrogen bond donors (C=O) in TBC molecules. Specifically, water flux of 0.6 wt% TBC-modified and 0.6 wt% ATBC-modified membranes was 83.6 L m^-2 h^-1 and 49.7 L m^-2 h^-1 respectively, more than 5 times and 3 times that of the pristine membrane. The excellent performance of TFC RO membranes fabricated via GPAIP together with the facile membrane manufacturing process offered the possibility of breaking the predicament in desalination field, which could eventually help ease the current freshwater crisis.

Membrane and Electrochemical Processes for Water Desalination: A Short Perspective and the Role of Nanotechnology

In the past few decades, membrane-based processes have become mainstream in water desalination because of their relatively high water flux, salt rejection, and reasonable operating cost over thermal-based desalination processes. The energy consumption of the membrane process has been continuously lowered (from >10 kWh m-3 to ~3 kWh m-3) over the past decades but remains higher than the theoretical minimum value (~0.8 kWh m-3) for seawater desalination. Thus, the high energy consumption of membrane processes has led to the development of alternative processes, such as the electrochemical, that use relatively less energy. Decades of research have revealed that the low energy consumption of the electrochemical process is closely coupled with a relatively low extent of desalination. Recent studies indicate that electrochemical process must overcome efficiency rather than energy consumption hurdles. This short perspective aims to provide platforms to compare the energy efficiency of the representative membrane and electrochemical processes based on the working principle of each process. Future water desalination methods and the potential role of nanotechnology as an efficient tool to overcome current limitations are also discussed.

Finely Tuned Submicroporous Thin-Film Molecular Sieve Membranes for Highly Efficient Fluid Separations

Polymeric membranes with increasingly high permselective performances are gaining a significant role in lowering the energy burden and improving the environmental sustainability of complex chemical separations. However, the commercial deployment of newly designed materials with promising intrinsic properties for fluid separations has been stalled by challenges associated with fabrication and scale up of low-cost, high-performance, defect-free thin-film composite (TFC) membranes. Here, a facile method to fabricate next-generation TFC membranes using a bridged-bicyclic triptycene tetra-acyl chloride (Trip) building block with a large fraction of finely tuned structural submicroporosity (pore size < 4 Å) is demonstrated. The TFCs exhibit superb potential for removal of small (≈200 g mol^-1 ) organic microcontaminants from organic solvent streams by showing both improved rejection and permeance in organic systems compared to current state-of-the-art commercial membranes. The TFCs also display unprecedented properties for desalination applications with performance located far above the current water permeance/sodium chloride rejection trendline. The strategy of using highly contorted triptycene building blocks with well-defined interconnected internal free volume elements establishes a scalable, generalized approach to fabricate highly selective, submicroporous TFC membranes for a wide variety of challenging energy-intensive fluid separations.

Reverse osmosis membrane fabrication and modification technologies and future trends: A review

Reverse osmosis (RO) is the most widely used technology in water treatment and desalination technologies for potable water production. Since its invention, RO has undergone significant developments in terms of material science, process, system optimization, methods of membrane synthesis, and modifications. Among various materials used for the synthesis of an RO membrane, the polyamide thin-film composite (PA-TFC) is by far the most common, owing to its excellent water permeability high salt rejection, and stability. However, a tradeoff between membrane permeability and salt rejection and membrane fouling has been a major hindrance for the effective application of this membrane. Thus, a broad investigation has been carried out to address these problems, and among which co-solvent interfacial polymerization (CAIP) and the surface modification of substrates and active layers of RO membrane have been the most effective approaches for controlling and improving the surface properties of the PA-TFC membrane. In this review paper, the problems associated with the RO membrane processes and strategies has been discussed and addressed in detail. Furthermore, as the focus of this review, the major advancements in the strategies used for enhancement of RO membrane performance through CAIP, and surface modifications were scrutinized and summarized.

Tailoring Polyamide Rejection Layer with Aqueous Carbonate Chemistry for Enhanced Membrane Separation: Mechanistic Insights, Chemistry-Structure-Property Relationship, and Environmental Implications

Surface roughness and the associated nanosized voids inside the roughness structures have great influence on the separation performance of thin film composite polyamide reverse osmosis (RO) membranes. Inspired by the recent findings that these voids are formed due to the degassing of CO₂ nanobubbles during interfacial polymerization, we systematically investigated the role of carbonate chemistry, particularly the solubility of CO₂, in the aqueous m-phenylenediamine (MPD) solution for the first time. "Ridge-and-valley" roughness features were obtained when the pH of the MPD solution was between the two acidity constants of the carbonate system (i.e., 6.3 ≤ pH ≤ 10.3), under which condition HCO₃^- dominates over the other carbonate species. Increasing pH over this range led to both increased water permeability and better rejection of various solutes, thanks to the simultaneously enhanced effective filtration area and cross-linking degree of the polyamide layer. Further increase of pH to 12.5 resulted in more disparate rejection results due to membrane hydrolysis: rejection of neural solutes (B and As(III)) was compromised whereas that of charged solutes (NaCl and As(V)) was maintained. The mechanistic insights gained in the current study reveal the critical need to design RO membranes directly for end applications based on first principles.