Phosphorus recovery in an acidic environment using layer-by-layer modified membranes

Progress towards Stable and High-Performance Polyelectrolyte Multilayer Nanofiltration Membranes for Future Wastewater Treatment Applications

The increasing demand for nanofiltration processes in drinking water treatment, industrial separation and wastewater treatment processes has highlighted several shortcomings of current state-of-the-art thin film composite (TFC NF) membranes, including limitations in chemical resistance, fouling resistance and selectivity. Polyelectrolyte multilayer (PEM) membranes provide a viable, industrially applicable alternative, providing significant improvements in these limitations. Laboratory experiments using artificial feedwaters have demonstrated selectivity an order of magnitude higher than polyamide NF, significantly higher fouling resistance and excellent chemical resistance (e.g., 200,000 ppmh chlorine resistance and stability over the 0-14 pH range). This review provides a brief overview of the various parameters that can be modified during the layer-by-layer procedure to determine and fine-tune the properties of the resulting NF membrane. The different parameters that can be adjusted during the layer-by-layer process are presented, which are used to optimize the properties of the resulting nanofiltration membrane. Substantial progress in PEM membrane development is presented, particularly selectivity improvements, of which the most promising route seems to be asymmetric PEM NF membranes, offering a breakthrough in active layer thickness and organic/salt selectivity: an average of 98% micropollutant rejection coupled with a NaCl rejection below 15%. Advantages for wastewater treatment are highlighted, including high selectivity, fouling resistance, chemical stability and a wide range of cleaning methods. Additionally, disadvantages of the current PEM NF membranes are also outlined; while these may impede their use in some industrial wastewater applications, they are largely not restrictive. The effect of realistic feeds (wastewaters and challenging surface waters) on PEM NF membrane performance is also presented: pilot studies conducted for up to 12 months show stable rejection values and no significant irreversible fouling. We close our review by identifying research areas where further studies are needed to facilitate the adoption of this notable technology.

Unveiling the impact of imidazole derivative with mechanistic insights into neutralize interfacial polymerized membranes for improved solute-solute selectivity

Domestic wastewater (DWW) contains a reservoir of nutrients, such as nitrogen, potassium, and phosphorus; however, emerging micropollutants (EMPs) hinder its applications in resource recovery. In this study, a novel class of nanofiltration (NF) membranes was developed; it enabled the efficient removal of harmful EMP constituents while preserving valuable nutrients in the permeate. Neutral (IM-N) and positively charged (IM-P) imidazole derivative compounds have been used to chemically functionalize pristine polyamide (PA) membranes to synchronously inhibit the hydrolysis of residual acyl chloride and promote their amination. Owing to their distinct properties, these IM modifiers can custom-build the membrane physicochemical properties and structures to benefit the NF process in DWW treatment. The electroneutral NF membrane exhibited ultrahigh solute-solute selectivity by minimizing the Donnan effects on ion penetration (K, N, and P ions rejection < 25%) while imposing remarkable size-sieving obstruction against EMPs (rejection ratio > 91%). Moreover, the hydrophilic IM-modifier synergistically led to enhanced water permeance of 9.2 L m^-2 h^-1 bar^-1, reaching a 2-fold higher magnitude than that of the pristine PA membrane, along with excellent antifouling/antibacterial fouling properties. This study may provide a paradigm shift in membrane technology to convert wastewater streams into valuable water and nutrient resources.

Simultaneous phosphate recovery and sodium removal from brackish aquaculture effluent via diafiltration-nanofiltration process

Expansion of the aquaculture industry has been accompanied by environmental impact as the discharged effluent contains excess nutrients such as phosphorus compounds. Recovery of such nutrients is not economically feasible as it presents in trace amounts. Furthermore, brackish aquaculture effluent which contains high sodium chloride (NaCl) content makes the treated solution inappropriate for fertilizer production. Herein, this study proposed a diafiltration-nanofiltration route to perform a simultaneous phosphate concentrating and osmotion (sodium) removal from brackish aquaculture effluent. Effects of operating pressure, phosphate, and sodium content on membrane performance were first determined using Desal-5 DK membrane with three types of solutions namely (i) freshwater without NaCl, (ii) dilute brackish water with 1,500 mg/L NaCl, and (iii) brackish water with 10,000 mg/L NaCl. It was found that at 4 bar operating pressure, it could achieve higher phosphate rejection and sodium permeance. The presence of NaCl negatively influenced both phosphate rejection and concentrating factor (CF) due to the salt screening effect. It was noteworthy that negative sodium rejection (up to -16%, CF <1) could be attained, indicating the concentrating effect for sodium was negligible. The concentrating process was effective to concentrate phosphate by 2-fold but less effective in removing sodium. Diafiltration was then introduced and resulted in about 76% of sodium removal. Diafiltration-nanofiltration (DF-NF) mode was shown to be a more efficient method than nanofiltration-diafiltration (NF-DF) mode as phosphate could be concentrated up to 2 factors with 99 wt% of sodium being removed from the real brackish aquaculture effluent. These findings showed that DF-NF is a feasible approach for concentrating phosphate while removing sodium ions from aquaculture effluent and the recovered nutrient solution has huge potential to be applied as liquid fertilizer for hydroponic plants.

Materials discovery of ion-selective membranes using artificial intelligence

Significant attempts have been made to improve the production of ion-selective membranes (ISMs) with higher efficiency and lower prices, while the traditional methods have drawbacks of limitations, high cost of experiments, and time-consuming computations. One of the best approaches to remove the experimental limitations is artificial intelligence (AI). This review discusses the role of AI in materials discovery and ISMs engineering. The AI can minimize the need for experimental tests by data analysis to accelerate computational methods based on models using the results of ISMs simulations. The coupling with computational chemistry makes it possible for the AI to consider atomic features in the output models since AI acts as a bridge between the experimental data and computational chemistry to develop models that can use experimental data and atomic properties. This hybrid method can be used in materials discovery of the membranes for ion extraction to investigate capabilities, challenges, and future perspectives of the AI-based materials discovery, which can pave the path for ISMs engineering.

Optimization of Nanofiltration Hollow Fiber Membrane Fabrication Process Based on Response Surface Method

Layer-by-layer (LBL) self-assembly technology has become a new research hotspot in the fabrication of nanofiltration membranes in recent years. However, there is a lack of a systematic approach for the assessment of influencing factors during the membrane fabrication process. In this study, the process optimization of LBL deposition was performed by a two-step statistical method. The multiple linear regression was performed on the results of single-factor experiments to determine the major influencing factors on membrane performance, including the concentration of Poly (allylamine hydrochloride) (PAH), glutaraldehyde, and the NaCl concentration in PAH solution. The Box–Behnken response surface method was then used to analyze the interactions between the selected factors, while their correlation with the membrane performance was obtained by polynomial fitting. The R² value of the regression models (0.97 and 0.94) was in good agreement with the adjusted R² value (0.93 and 0.86), indicating that the quadratic response models were adequate enough to predict the membrane performance. The optimal process parameters were finally determined through dual-response surface analysis to achieve both high membrane permeability of 14.3 LMH·MPa⁻¹ and MgSO₄ rejection rate of 90.22%.

Advances and Applications of Hollow Fiber Nanofiltration Membranes: A Review

Hollow fiber nanofiltration (NF) membranes have gained increased attention in recent years, partly driven by the availability of alternatives to polyamide-based dense separation layers. Moreover, the global market for NF has been growing steadily in recent years and is expected to grow even faster. Compared to the traditional spiral-wound configuration, the hollow fiber geometry provides advantages such as low fouling tendencies and effective hydraulic cleaning possibilities. The alternatives to polyamide layers are typically chemically more stable and thus allow operation and cleaning at more extreme conditions. Therefore, these new NF membranes are of interest for use in a variety of applications. In this review, we provide an overview of the applications and emerging opportunities for these membranes. Next to municipal wastewater and drinking water processes, we have put special focus on industrial applications where hollow fiber NF membranes are employed under more strenuous conditions or used to recover specific resources or solutes.

Mesoporous Poly(melamine-co-formaldehyde) Particles for Efficient and Selective Phosphate and Sulfate Removal

Due to the existence-threatening risk to aquatic life and entire ecosystems, the removal of oxyanions such as sulfate and phosphate from anthropogenic wastewaters, such as municipal effluents and acid mine drainage, is inevitable. Furthermore, phosphorus is an indispensable resource for worldwide plant fertilization, which cannot be replaced by any other substance. This raises phosphate to one of the most important mineral resources worldwide. Thus, efficient recovery of phosphate is essential for ecosystems and the economy. To face the harsh acidic conditions, such as for acid mine drainage, an adsorber material with a high chemical resistivity is beneficial. Poly(melamine-co-formaldehyde) (PMF) sustains these conditions whilst its very high amount of nitrogen functionalities (up to 53.7 wt.%) act as efficient adsorption sides. To increase adsorption capacities, PMF was synthesized in the form of mesoporous particles using a hard-templating approach yielding specific surface areas up to 409 m2/g. Different amounts of silica nanospheres were utilized as template and evaluated for the adsorption of sulfate and phosphate ions. The adsorption isotherms were validated by the Langmuir model. Due to their properties, the PMF particles possessed outperforming maximum adsorption capacities of 341 and 251 mg/g for phosphate and sulfate, respectively. Furthermore, selective adsorption of sulfate from mixed solutions of phosphate and sulfate was found for silica/PMF hybrid particles.

Second-Generation Phosphorus: Recovery from Wastes towards the Sustainability of Production Chains

Phosphorus (P) is essential for life and has a fundamental role in industry and the world food production system. The present work describes different technologies adopted for what is called the second-generation P recovery framework, that encompass the P obtained from residues and wastes. The second-generation P has a high potential to substitute the first-generation P comprising that originally mined from rock phosphates for agricultural production. Several physical, chemical, and biological processes are available for use in second-generation P recovery. They include both concentrating and recovery technologies: (1) chemical extraction using magnesium and calcium precipitating compounds yielding struvite, newberyite and calcium phosphates; (2) thermal treatments like combustion, hydrothermal carbonization, and pyrolysis; (3) nanofiltration and ion exchange methods; (4) electrochemical processes; and (5) biological processes such as composting, algae uptake, and phosphate accumulating microorganisms (PAOs). However, the best technology to use depends on the characteristic of the waste, the purpose of the process, the cost, and the availability of land. The exhaustion of deposits (economic problem) and the accumulation of P (environmental problem) are the main drivers to incentivize the P’s recovery from various wastes. Besides promoting the resource’s safety, the recovery of P introduces the residues as raw materials, closing the productive systems loop and reducing their environmental damage.

Fit-for-Purpose Design of Nanofiltration Membranes for Simultaneous Nutrient Recovery and Micropollutant Removal

Domestic wastewater is a valuable reservoir of nutrients such as nitrogen and phosphorus. However, the presence of emerging micropollutants (EMPs) hinders its applications in resource recovery. In this study, we designed and fabricated a novel thin-film composite polyamide membrane, which enables highly selective nanofiltration (NF) that removes EMPs effectively while preserving valuable nutrients in the permeate. By incorporating polyethylenimine as an additional monomer to piperazine and surfactant sodium dodecyl sulfate in interfacial polymerization, we precisely tuned membrane pore size, pore size distribution, and surface charge. The resultant NF membrane achieved desirable solute-solute selectivity between EMPs (rejection rate > 75%) and nutrient N and P ions (rejection rate < 25%). By applying a modified Donnan steric pore model with dielectric exclusion, which takes membrane pore size distribution into consideration, we demonstrate the synergistic effect of membrane pore size, pore size distribution, and surface charge in regulating membrane solute-solute selectivity. Designing solute-solute selective NF membranes for fit-for-purpose wastewater treatment has great potential to improve the flexibility of membrane technologies that can convert wastewater streams to valuable water and nutrient resources.

Performance of Layer-by-Layer-Modified Multibore® Ultrafiltration Capillary Membranes for Salt Retention and Removal of Antibiotic Resistance Genes

Polyether sulfone Multibore^® ultrafiltration membranes were modified using polyelectrolyte multilayers via the layer-by-layer (LbL) technique in order to increase their rejection capabilities towards salts and antibiotic resistance genes. The modified capillary membranes were characterized to exhibit a molecular weight cut-off (at 90% rejection) of 384 Da. The zeta-potential at pH 7 was −40 mV. Laboratory tests using single-fiber modified membrane modules were performed to evaluate the removal of antibiotic resistance genes; the LbL-coated membranes were able to completely retain DNA fragments from 90 to 1500 nt in length. Furthermore, the pure water permeability and the retention of single inorganic salts, MgSO₄, CaCl₂ and NaCl, were measured using a mini-plant testing unit. The modified membranes had a retention of 80% toward MgSO₄ and CaCl₂ salts, and 23% in case of NaCl. The modified membranes were also found to be stable against mechanical backwashing (up to 80 LMH) and chemical regeneration (in acidic conditions and basic/oxidizing conditions).

Modification of Polysulfone Ultrafiltration Membranes via Addition of Anionic Polyelectrolyte Based on Acrylamide and Sodium Acrylate to the Coagulation Bath to Improve Antifouling Performance in Water Treatment

Surface modification of polysulfone ultrafiltration membranes was performed via addition of an anionic polymer flocculant based on acrylamide and sodium acrylate (PASA) to the coagulation bath upon membrane preparation by non-solvent induced phase separation (NIPS). The effect of PASA concentration in the coagulant at different coagulation bath temperatures on membrane formation time, membrane structure, surface roughness, hydrophilic-hydrophobic balance of the skin layer, surface charge, as well as separation and antifouling performance was studied. Scanning electron microscopy (SEM), atomic force microscopy (AFM), Fourier transform infrared (FTIR) spectroscopy, contact angle and zeta potential measurements were utilized for membrane characterization. Membrane barrier and antifouling properties were evaluated in ultrafiltration of model solutions containing human serum albumin and humic acids as well as with real surface water. PASA addition was found to affect the kinetics of phase separation leading to delayed demixing mechanism of phase separation due to the substantial increase of coagulant viscosity, which is proved by a large increase of membrane formation time. Denser and thicker skin layer is formed and formation of macrovoids in membrane matrix is suppressed. FTIR analysis confirms the immobilization of PASA macromolecules into the membrane skin layer, which yields improvement of hydrophilicity and change of zeta potential. Modified membrane demonstrated better separation and antifouling performance in the ultrafiltration of humic acid solution and surface water compared to the reference membrane.

Assessment of Layer-By-Layer Modified Nanofiltration Membrane Stability in Phosphoric Acid

Nanofiltration (NF) can enable P recovery from waste streams via retaining multivalent impurities from spent pickling acid. However, with the currently available membranes, an economically feasible process is impossible. Layer-by-layer modified NF membranes are a promising solution for the recovery of P from acidic leachate. LbL membranes show a high level of versatility in terms of fine tuning for ion retention, which is necessary to achieve sufficient phosphorus yields. However, the stability of layer-by-layer modified membranes during phosphoric acid (H₃PO₄) filtration needs to be further investigated. In our study, we show that a polyethersulfone hollow fiber membrane modified with four or eight bi-layers was stable during immersing and filtering of a 15% H₃PO₄ solution. A sulfonated polyethersulfone (sPES)-based hollow fiber LbL membrane was only stable during filtration. Thus, we show the importance of applying real process conditions to evaluate membranes. Another important aspect is the influence of the high ionic strength of the feed solution on the membrane. We show that a high ionic strength led to a decrease in Mg retention, which could be increased to 85% by adjusting the process parameters.