Microporous polyarylate membrane with nitrogen-containing heterocycles to enhance separation performance for organic solvent nanofiltration

Microporous polyarylate membranes based on 3D phenolphthalein for molecular sieving

Thin-film composite (TFC) membranes have gradually replaced some traditional technologies in the extraction, separation, and concentration of high value-added pharmaceutical ingredients due to their controllable microstructure. Nevertheless, devising solvent-stable, scalable TFC membranes with high permeance and efficient molecule selectivity is urgently needed to improve the separation efficiency in the separation process. Here, we propose phenolphthalein, a commercial acid-base indicator, as an economical monomer for optimizing the micropore structure of selective layers with thickness down to 30 nanometers formed by in situ interfacial reactions. Molecular dynamics simulations indicate that the polyarylate membranes prepared using three-dimensional phenolphthalein monomers exhibit tunable microporosity and higher pore interconnectivity. Moreover, the TFC membranes show a high methanol permeance (9.9 ± 0.1 liters per square meter per hour per bar) and small molecular weight cutoff (≈289 daltons) for organic micropollutants in organic solvent systems. The polyarylate membranes exhibit higher mechanical strength (2.4 versus 0.8 gigapascals) compared to the traditional polyamide membrane.

Progress of research on the bonding-strength improvement of two-layer adhesive-free flexible copper-clad laminates

The arrival of the 5G era has placed high demands on the electronic products. Developing thin, light, and portable electronic products capable of simultaneously improving the transmission rate and reducing the signal delay and transmission loss is necessary to meet such demands. The traditional three-layer, adhesive, flexible copper-clad laminate (3L-FCCL) cannot satisfy these demands because of its adhesive component. The large thickness and poor heat resistance disadvantages of 3L-FCCL can be avoided with a two-layer, adhesive-free, flexible copper-clad laminate (2L-FCCL). However, 2L-FCCL has low bonding strength. This work introduces the selection of conductor materials and insulating base films for flexible copper-clad laminates. Modification studies aimed at increasing the bonding performance of 2L-FCCL are summarized based on three aspects. These modification techniques include the surface treatment of copper foils, modification and surface treatment of polyimide films, and surface treatment of liquid-crystal polymers. Prospects are further provided.

Whether membranes developed for organic solvent nanofiltration (OSN) tend to be hydrophilic or hydrophobic? ── a review

In the past few decades, organic solvent nanofiltration (OSN) has attracted numerous researchers and broadly applied in various fields. Unlike conventional nanofiltration, OSN always faced a broad spectrum of solvents including polar solvents and non-polar solvents. Among those recently developed OSN membranes in lab-scale or widely used commercial membranes, researchers preferred to explore intrinsic materials or introduce nanomaterials into membranes to fabricate OSN membranes. However, the hydrophilicity of the membrane surface towards filtration performance was often ignored, which was the key factor in conventional aqueous nanofiltration. The influence of surface hydrophilicity on OSN performance was not studied systematically and thoroughly. Generally speaking, the hydrophilic OSN membranes performed well in the polar solvents while the hydrophobic OSN membranes work well in the non-polar solvent. Many review papers reviewed the basics, problems of the membranes, up-to-date studies, and applications at various levels. In this review, we have focused on the relationship between the surface hydrophilicity of OSN membranes and OSN performances. The history, theory, and mechanism of the OSN process were first recapped, followed by summarizing representative OSN research classified by surface hydrophilicity and types of membrane, which recent OSN research with its contact angles and filtration performance were listed. Finally, from the industrialization perspective, the application progress of hydrophilic and hydrophobic OSN membranes was introduced. We started with history and theory, presented many research and application cases of hydrophilic and hydrophobic OSN membranes, and discussed anticipated progress in the OSN field. Also, we pointed out some future research directions on the hydrophilicity of OSN membranes to deeply develop the effect made by membrane hydrophilicity on OSN performance for future considerations and stepping forward of the OSN industry.

Machine Learning-Assisted Design of Thin-Film Composite Membranes for Solvent Recovery

Organic solvents are extensively utilized in industries as raw materials, reaction media, and cleaning agents. It is crucial to efficiently recover solvents for environmental protection and sustainable manufacturing. Recently, organic solvent nanofiltration (OSN) has emerged as an energy-efficient membrane technology for solvent recovery; however, current OSN membranes are largely fabricated by trial-and-error methods. In this study, for the first time, we develop a machine learning (ML) approach to design new thin-film composite membranes for solvent recovery. The monomers used in interfacial polymerization, along with membrane, solvent and solute properties, are featurized to train ML models via gradient boosting regression. The ML models demonstrate high accuracy in predicting OSN performance including solvent permeance and solute rejection. Subsequently, 167 new membranes are designed from 40 monomers and their OSN performance is predicted by the ML models for common solvents (methanol, acetone, dimethylformamide, and n-hexane). New top-performing membranes are identified with methanol permeance superior to that of existing membranes. Particularly, nitrogen-containing heterocyclic monomers are found to enhance microporosity and contribute to higher permeance. Finally, one new membrane is experimentally synthesized and tested to validate the ML predictions. Based on the chemical structures of monomers, the ML approach developed here provides a bottom-up strategy toward the rational design of new membranes for high-performance solvent recovery and many other technologically important applications.

Bottom-up synthesis of two-dimensional carbon with vertically aligned ordered micropores for ultrafast nanofiltration

Two-dimensional (2D) carbon materials perforated with uniform micropores are considered ideal building blocks to fabricate advanced membranes for molecular separation and energy storage devices with high rate capabilities. However, creating high-density uniform micropores in 2D carbon using conventional perforation methods remains a formidable challenge. Here, we report a zeolite-templated bottom-up synthesis of ordered microporous 2D carbon. Through rational analysis of 255 zeolite structures, we find that the IWV zeolite having large 2D microporous channels and aluminosilicate compositions can serve as an ideal template for carbon replication. The resulting carbon is made of an extremely thin polyaromatic backbone and contains well-defined vertically aligned micropores (0.69 nm in diameter). Its areal pore density (0.70 nm^-2) is considerably greater than that of porous graphene (<0.05 nm^-2) prepared using top-down perforation methods. The isoporous membrane fabricated by assembling the exfoliated 2D carbon nanosheets exhibits outstanding permeance and molecular sieving properties in organic solvent nanofiltration.

Simultaneous Increase of Solvent Flux and Rejection of Thin-Film Composite Membranes by Incorporation of Dopamine-Modified Mesoporous Silica

Thin-film nanocomposite membranes have shown great promise in organic solvent nanofiltration. However, it is challenging to acquire high permeation flux without severe swelling, which might do harm to rejection and long-term stability. In this study, we introduced dopamine-modified mesoporous silica nanoparticles into the polyamide (PA) matrix via interfacial polymerization to fabricate a series of thin-film nanocomposite membranes. By using polyethyleneimine (PEI) as the aqueous monomer, the modified nanoparticles are designed to be cross-linked within the PA network, which allows the penetration of PEI into the mesopores, and therefore, the membranes show better resistance to solvent-induced swelling and pressure-induced densification. More importantly, the mesopores of nanoparticles provide additional fast channels for solvents, resulting in an unusual enhancement of solvent flux under reduced membrane swelling. Along with the permeation flux, the rejection performance of the nanocomposite membranes is simultaneously improved, thanks to the controlled swelling arising from the strong interfacial adhesion. Thin-film nanocomposite membranes with optimal filler concentration exhibit a high isopropanol permeance of 8.47 L m^-2 h^-1 bar^-1 as well as a quite low-molecular-weight cutoff of 281 Da.