1
|
Wang H, Li H, Lee CK, Mat Nanyan NS, Tay GS. A systematic review on utilization of biodiesel-derived crude glycerol in sustainable polymers preparation. Int J Biol Macromol 2024; 261:129536. [PMID: 38278390 DOI: 10.1016/j.ijbiomac.2024.129536] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/20/2023] [Revised: 01/08/2024] [Accepted: 01/14/2024] [Indexed: 01/28/2024]
Abstract
With the rapid development of biodiesel, biodiesel-derived glycerol has become a promising renewable bioresource. The key to utilizing this bioresource lies in the value-added conversion of crude glycerol. While purifying crude glycerol into a pure form allows for diverse applications, the intricate nature of this process renders it costly and environmentally stressful. Consequently, technology facilitating the direct utilization of unpurified crude glycerol holds significant importance. It has been reported that crude glycerol can be bio-transformed or chemically converted into high-value polymers. These technologies provide cost-effective alternatives for polymer production while contributing to a more sustainable biodiesel industry. This review article describes the global production and quality characteristics of biodiesel-derived glycerol and investigates the influencing factors and treatment of the composition of crude glycerol including water, methanol, soap, matter organic non-glycerol, and ash. Additionally, this review also focused on the advantages and challenges of various technologies for converting crude glycerol into polymers, considering factors such as the compatibility of crude glycerol and the control of unfavorable factors. Lastly, the application prospect and value of crude glycerol conversion were discussed from the aspects of economy and environmental protection. The development of new technologies for the increased use of crude glycerol as a renewable feedstock for polymer production will be facilitated by the findings of this review, while promoting mass market applications.
Collapse
Affiliation(s)
- Hong Wang
- Bioresource Technology Division, School of Industrial Technology, Universiti Sains Malaysia, Penang USM 11800, Malaysia
| | - Hongpeng Li
- Tangshan Jinlihai Biodiesel Co. Ltd., 063000 Tangshan, China
| | - Chee Keong Lee
- Bioprocess Technology Division, School of Industrial Technology, Universiti Sains Malaysia, Penang USM 11800, Malaysia; School of Industrial Technology, Universiti Sains Malaysia, Penang USM 11800, Malaysia
| | - Noreen Suliani Mat Nanyan
- Bioprocess Technology Division, School of Industrial Technology, Universiti Sains Malaysia, Penang USM 11800, Malaysia; School of Industrial Technology, Universiti Sains Malaysia, Penang USM 11800, Malaysia
| | - Guan Seng Tay
- Bioresource Technology Division, School of Industrial Technology, Universiti Sains Malaysia, Penang USM 11800, Malaysia; Green Biopolymer, Coatings & Packaging Cluster, School of Industrial Technology, Universiti Sains Malaysia, Penang USM 11800, Malaysia.
| |
Collapse
|
2
|
Technological Assessment on Steam Reforming Process of Crude Glycerol to Produce Hydrogen in an Integrated Waste Cooking-Oil-Based Biodiesel Production Scenario. Processes (Basel) 2022. [DOI: 10.3390/pr10122670] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022] Open
Abstract
The current scenario of society is to produce fuel from renewable energy resources. The purpose of this research work is to develop an integrated approach for glycerol valorization and biodiesel production. Employing a range of methodologies widely used in the industry, technical analysis and assessments of the process’s applicability in real-world situations are also made. The integrated process plant is simulated using Aspen Plus®. Several different sensitivity analyses are carried out to describe the process that improves efficiency and are designed to maximize hydrogen recovery from the reforming section. The integrated process results are compared with several existing standalone biodiesel production processes. Additionally, the results are verified with the theoretical studies on glycerol valorization. The outcomes of the process plant simulation reveal coherent results with the current industrial standards for the two processes. The results show that the amount of glycerol produced (stream 7) is 60.72 kmol/h in mass flow rate, this translates to 7272.74 kg/h. The hydrogen produced is 488.76 kmol/h and, in mass flow rate, this translates to 985.3 kg/h. The total yield of hydrogen produced is around 13%. The biodiesel yield is at 92.5%. It shows a realistic recovery that would be attained if the process is implemented, contrary to theoretical studies.
Collapse
|
3
|
Chan HS, Xiao K, Tsang TH, Zeng C, Wang B, Peng X, Wong PK. Bioremediation of Crude Glycerol by a Sustainable Organic-Microbe Hybrid System. Front Microbiol 2021; 12:654033. [PMID: 33967990 PMCID: PMC8103898 DOI: 10.3389/fmicb.2021.654033] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/15/2021] [Accepted: 03/01/2021] [Indexed: 11/13/2022] Open
Abstract
Klebsiella pneumoniae with crude glycerol-utilizing and hydrogen (H2)-producing abilities was successfully isolated from return activated sludge from Shatin Sewage Treatment Works. The H2 production strategy used in this study was optimized with crude glycerol concentrations, and 1,020 μmol of H2 was generated in 3 h. An organic–microbe hybrid system was constructed with metal-free hydrothermal carbonation carbon (HTCC) microspheres to enhance the H2 production under visible light (VL) irradiation. Under optimized VL intensity and HTCC concentration, an elevation of 35.3% in H2 production can be obtained. Electron scavenger study revealed that the photogenerated electrons (e–) from HTCC contributed to the additional H2 production. The variation in intercellular intermediates, enzymatic activity, and reducing equivalents also suggested that the photogenerated e– interacted with K. pneumoniae cells to direct the metabolic flux toward H2 production. This study demonstrated the feasibility of using an organic–microbe hybrid system as a waste-to-energy technology.
Collapse
Affiliation(s)
- Ho Shing Chan
- School of Life Sciences, The Chinese University of Hong Kong, Hong Kong SAR, China
| | - Kemeng Xiao
- School of Life Sciences, The Chinese University of Hong Kong, Hong Kong SAR, China
| | - Tsz Ho Tsang
- School of Life Sciences, The Chinese University of Hong Kong, Hong Kong SAR, China
| | - Cuiping Zeng
- CAS Key Laboratory of Quantitative Engineering Biology, Shenzhen Institute of Synthetic Biology, Shenzhen Institutes of Advanced Technology, Chinese Academy of Sciences, Shenzhen, China
| | - Bo Wang
- CAS Key Laboratory of Quantitative Engineering Biology, Shenzhen Institute of Synthetic Biology, Shenzhen Institutes of Advanced Technology, Chinese Academy of Sciences, Shenzhen, China
| | - Xingxing Peng
- School of Environmental Science and Engineering, Sun Yat-sen University, Guangzhou, China
| | - Po Keung Wong
- School of Life Sciences, The Chinese University of Hong Kong, Hong Kong SAR, China.,Institute of Environmental Health and Pollution Control, Guangdong University of Technology, Guangzhou, China
| |
Collapse
|
4
|
Kumar LR, Yellapu SK, Tyagi RD, Zhang X. A review on variation in crude glycerol composition, bio-valorization of crude and purified glycerol as carbon source for lipid production. BIORESOURCE TECHNOLOGY 2019; 293:122155. [PMID: 31561979 DOI: 10.1016/j.biortech.2019.122155] [Citation(s) in RCA: 74] [Impact Index Per Article: 14.8] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/04/2019] [Revised: 09/12/2019] [Accepted: 09/13/2019] [Indexed: 06/10/2023]
Abstract
Crude glycerol (CG) is a by-product formed during the trans-esterification reaction for biodiesel production. Although crude glycerol is considered a waste stream of the biodiesel industry, it can replace expensive carbon substrates required for lipid production by oleaginous micro-organisms. However, crude glycerol has several impurities, such as methanol, soap, triglycerides, fatty acids, salts and metals, which are created during the trans-esterification process and may affect the cellular metabolism involved in lipid synthesis. This review aims to critically present a variation in crude glycerol composition depending on trans-esterification process and impact of impurities present in the crude glycerol on the cell growth and lipid accumulation by oleaginous microbes. This study also draws comparison between purified and crude glycerol for lipid production. Several techniques for crude glycerol purification (chemical treatment, thermal treatment, membrane technology, ion-exchange chromatography and adsorption) have been presented and discussed with reference to cost and environmental effects.
Collapse
Affiliation(s)
- Lalit R Kumar
- INRS Eau, Terre et Environnement, 490, rue de la Couronne, Québec G1K 9A9, Canada
| | - Sravan Kumar Yellapu
- INRS Eau, Terre et Environnement, 490, rue de la Couronne, Québec G1K 9A9, Canada
| | - R D Tyagi
- INRS Eau, Terre et Environnement, 490, rue de la Couronne, Québec G1K 9A9, Canada.
| | - Xiaolei Zhang
- School of Civil and Environment Engineering, Harbin Institute of Technology (Shenzhen), Shenzhen, GuangDong 518055, China
| |
Collapse
|
5
|
Urnau L, Colet R, Reato PT, Fernandes de Medeiros Burkert J, Rodrigues E, Gomes R, Jacques RA, Valduga E, Steffens C. Use of Low-Cost Agro-Industrial Substrate to Obtain Carotenoids from Phaffia rhodozyma in a Bioreactor. Ind Biotechnol (New Rochelle N Y) 2019. [DOI: 10.1089/ind.2018.0027] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/06/2023] Open
Affiliation(s)
- Letícia Urnau
- Department of Food Engineering, URI Erechim, Erechim, Rio Grande do Sul, Brazil
| | - Rosicler Colet
- Department of Food Engineering, URI Erechim, Erechim, Rio Grande do Sul, Brazil
| | | | | | - Eliseu Rodrigues
- Institute of Science and Food Technology, Federal University of Rio Grande do Sul, Porto Alegre, Rio Grande Do Sul, Brazil
| | - Raul Gomes
- Institute of Science and Food Technology, Federal University of Rio Grande do Sul, Porto Alegre, Rio Grande Do Sul, Brazil
| | | | - Eunice Valduga
- Department of Food Engineering, URI Erechim, Erechim, Rio Grande do Sul, Brazil
| | - Clarice Steffens
- Department of Food Engineering, URI Erechim, Erechim, Rio Grande do Sul, Brazil
| |
Collapse
|
6
|
Chen J, Zhang X, Drogui P, Tyagi RD. The pH-based fed-batch for lipid production from Trichosporon oleaginosus with crude glycerol. BIORESOURCE TECHNOLOGY 2018; 259:237-243. [PMID: 29567595 DOI: 10.1016/j.biortech.2018.03.045] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/26/2018] [Revised: 03/06/2018] [Accepted: 03/09/2018] [Indexed: 06/08/2023]
Abstract
In this study, it was found that the optimal pH for the growth of Trichosporon oleaginosus was related to the fermentation medium. A neutral or weak acid pH condition was optimal for the growth of Trichosporon oleaginosus in the extract-peptone-dextrose and wastewater sludge medium. Significant inhibition was observed at neutral pH in the wastewater sludge + crude glycerol medium due to the high soap content of the crude glycerol. By converting the soap to free fatty acid (FFA) at pH 5, the soap inhibition could be prevented. Fed-batch fermentation was employed to produce lipid from Trichosporon oleaginosus at pH 5 controlled by feeding crude glycerol. A remarkably high biomass (65.63 g/L) and lipid (35.79 g/L) concentration were achieved from the pH-based fed-batch fermentation in this study.
Collapse
Affiliation(s)
- Jiaxin Chen
- INRS Eau, Terre et Environnement, 490, rue de la Couronne, Québec G1K 9A9, Canada
| | - Xiaolei Zhang
- School of Civil and Environmental Engineering, Harbin Institute of Technology Shenzhen Graduate School, Shenzhen 518055, PR China
| | - Patrick Drogui
- INRS Eau, Terre et Environnement, 490, rue de la Couronne, Québec G1K 9A9, Canada
| | | |
Collapse
|