Effect of scan pattern on the scan accuracy of a combined healing abutment scan body system

Trueness of Intraoral Scanners in Different Scan Patterns for Full-Arch Digital Implant Impressions

The optimal scan pattern for full-arch digital implant impressions remains to be determined. This study aimed to analyze the effects of different scan patterns on the trueness of intraoral scanners for full-arch digital implant impressions. A maxillary plaster model with 4 implant analogs was employed as the master model. Scan bodies were attached to the master model and scanned with a laboratory scanner to obtain reference data. Test scans were obtained using 3 different scan patterns with Cerec Primescan and Trios 3. Each test datum was superimposed onto the reference data. The trueness was assessed by determining the 3D distance and angular deviations between the test and reference data. Significant differences in 3D distance deviation were detected among the scan patterns for both scanners. Significant differences in angle deviation were detected among the scan patterns for the Cerec Primescan, whereas it was not substantial for the Trios 3. Cerec Primescan exhibited superior trueness across all scan patterns compared with Trios 3. The zigzag pattern resulted in more accurate scans for the Cerec Primescan, whereas both the zigzag and occlusal-palatal-buccal patterns showed higher accuracy for the Trios 3.

Research progress on accuracy of intraoral digital impressions for implant-supported full-arch prostheses

With the rapid development of implant techniques and digital technology, digital impressions have become a commonly used impression method in implant restoration. At present, the accuracy of intraoral digital impressions directly applied to implant-supported full-arch prostheses remains inadequate, which is due to the high accuracy requirement of full-arch implant impressions, while there are still technical challenges in intraoral digital impressions about recognition and stitching. In this regard, scholars have proposed a variety of scanning strategies to improve the accuracy of intraoral scan, including mucosal modifications, auxiliary devices and novel scan bodies. At the same time photogrammetry, as a new digital impression technique, has been developing steadily and exhibits promising accuracy. This article reviews the research progress on the accuracy of edentulous full-arch implant impressions and techniques which can improve the accuracy of intraoral digital impressions, to provide reference for clinical application.

Scan accuracy and time efficiency of different implant-supported fixed partial denture situations depending on the intraoral scanner and scanned area: An in vitro study

STATEMENT OF PROBLEM

The type of intraoral scanner (IOS), region of the implant, and extent of the scanned area have been reported to affect scan accuracy. However, knowledge of the accuracy of IOSs is scarce when digitizing different partially edentulous situations either with complete or partial arch scans.

PURPOSE

The purpose of this in vitro study was to investigate the scan accuracy and time efficiency of complete and partial arch scans of different partially edentulous situations with 2 implants and 2 different IOSs.

MATERIAL AND METHODS

Three maxillary models with implant spaces at the lateral incisor sites (anterior 4-unit), right first premolar and right first molar sites (posterior 3-unit), or right canine and right first molar sites (posterior 4-unit) were fabricated. After placing implants (Straumann S RN) and scan bodies (CARES Mono Scanbody), models were digitized by using an optical scanner (ATOS Capsule 200MV120) to generate reference standard tessellation language (STL) files. Complete or partial arch scans (test scans) of each model were then performed by using 2 IOSs (Primescan [PS] and TRIOS 3 [T3]) (n=14). The duration of the scans and the time needed to postprocess the STL file until the design could be started were also recorded. A metrology-grade analysis software program (GOM Inspect 2018) was used to superimpose test scan STLs over the reference STL to calculate 3D distance, interimplant distance, and angular (mesiodistal and buccopalatal) deviations. Nonparametric 2-way analysis of variance followed by Mann-Whitney tests with Holm correction were used for trueness, precision, and time efficiency analyses (α=.05).

RESULTS

The interaction between IOSs and scanned area only affected the precision of the scans when angular deviation data were considered (P≤.002). Trueness of the scans was affected by IOSs when 3D distance, interimplant distance, and mesiodistal angular deviations were considered. The scanned area affected only 3D distance deviations (P≤.006). IOSs and scanned area significantly affected the precision of scans when 3D distance, interimplant distance, and mesiodistal angular deviations were considered, while only IOSs significantly affected buccopalatal angular deviations (P≤.040). Scans from PS had higher accuracy when 3D distance deviations were considered for the anterior 4-unit and posterior 3-unit models (P≤.030), when interimplant distance deviations were considered for complete arch scans of the posterior 3-unit model (P≤.048), and when mesiodistal angular deviations were considered in the posterior 3-unit model (P≤.050). Partial arch scans had higher accuracy when 3D distance deviations of the posterior 3-unit model were considered (P≤.002). PS had higher time efficiency regardless of the model and scanned area (P≤.010), while partial arch scans had higher time efficiency when scanning the posterior 3-unit and posterior 4-unit models with PS and the posterior 3-unit model with T3 (P≤.050).

CONCLUSIONS

Partial arch scans with PS had similar or better accuracy and time efficiency than other tested scanned area-scanner pairs in tested partial edentulism situations.

Effect of prefabricated auxiliary devices and scanning patterns on the accuracy of complete-arch implant digital impressions

OBJECTIVES

This study aimed to evaluate the impact of prefabricated auxiliary devices (PAD) and scanning patterns on the accuracy of complete-arch implant digital impressions.

METHODS

An edentulous maxillary model was inserted with four parallel implant analogs and four PAD. The model was scanned with D2000 dental laboratory scanner as the reference scans. Test scans were obtained by 8 different scanning patterns (SP), which including SPA, SPB, SPC, SPD, SPE, SPF, SPG and SPH, with (test group) or without (control group) using the PAD by an intraoral scanner (Aoralscan 3, 3DShining). SPA was the scanning pattern recommended by the manufacturer. Each scanning time was recorded. The related files were imported into inspection software for assessment. Aligned Ranks Transformation ANOVA, Kruskal-Wallis and Mann-Whitney tests were used to evaluate the values. The level of significance was set at α = 0.05.

RESULTS

The scanning patterns significantly influenced the linear accuracy in the test group and the scanning time for both groups. Lower linear trueness in the test group was found in SPF (p<0.05) and SPG (p<0.05). Longer scanning time was found in SPB and SPG for both groups. The test group demonstrated linear accuracy enhancement in all the scanning patterns; angular trueness enhancement was seen in SPA (p<0.05), SPC (p<0.01) and SPH (p<0.01). Significant longer scanning time was found in SPB (p<0.05), SPF (p<0.05), SPG (p<0.05) and SPH (p<0.05) when using PAD.

CONCLUSION

The scanning patterns impact the accuracy differently depending on the PAD's existence. The scanning time can be significantly influenced by the scanning patterns and the PAD.

CLINICAL SIGNIFICANCE

In daily clinical practice, selecting a suitable scanning pattern is significant in achieving accurate digital impressions. The PAD demonstrated effective linear accuracy enhancement in all the scanning patterns tested.

Influence of implant scan body design (height, diameter, geometry, material, and retention system) on intraoral scanning accuracy: A systematic review

PURPOSE

To evaluate the influence of implant scan body (ISB) design (height, diameter, geometry, material, and retention system) on the accuracy of digital implant scans.

MATERIAL AND METHODS

A literature search was completed in five databases: PubMed/Medline, Scopus, Embase, World of Science, and Cochrane. A manual search was also conducted. Studies reporting the evaluation of ISB design on the accuracy of digital scans obtained by using IOSs were included. Two investigators evaluated the studies independently by applying the Joanna Briggs Institute critical appraisal. A third examiner was consulted to resolve any lack of consensus. Articles were classified based on the ISB features of height, geometry, material, and retention system.

RESULTS

Twenty articles were included. Among the reviewed studies, 11 investigations analyzed the influence of different ISB geometries, 1 study assessed the impact of ISB diameter, 4 studies investigated the effect of ISB splinting, 2 articles evaluated ISB height, and 2 studies focused on the effect of ISB material on scan accuracy. In addition, 8 studies involved ISBs fabricated with different materials (1- and 2-piece polyetheretherketone and 1-piece titanium ISBs), and all of the reviewed articles tested screw-retained ISBs, except for 3 in vitro studies.

CONCLUSIONS

The findings did not enable concrete conclusions regarding the optimal ISB design, whether there is a relationship between IOS technology and a specific ISB design, or the clinical condition that maximizes intraoral scanning accuracy. Research efforts are needed to identify the optimal ISB design and its possible relationship with the IOS selected for acquiring intraoral digital implant scans.

Intraoral digital implant scans: Parameters to improve accuracy

PURPOSE

To report the means to maximize the predictability and accuracy of intraoral digital implant scans through the evaluation of operator and patient-related factors.

MATERIALS AND METHODS

A search of published articles related to factors that can decrease the scanning accuracy of intraoral digital implant scans was completed in four data sources:MEDLINE, EMBASE, EBSCO, and Web of Science. All studies related to variables that can influence the accuracy of intraoral digital implant scans obtained by using intraoral scanners (IOSs) were considered. These variables included ambient lighting, scanning pattern, implant scan body (ISB) design, techniques for splinting ISBs, arch location, implant position, and inter-implant distance.

RESULTS

Among operator-related factors, ambient lighting conditions, scanning pattern, and ISB design (material, geometry, and retention design) can impact the accuracy of intraoral digital implant scans. The optimal ISB for maximizing IOS accuracy is unclear; however, polymer ISB can wear with multiple reuse and sterilization methods. Among patient-related factors, additional variables should be considered, namely arch (maxillary vs. mandibular arch), implant position in the arch, inter-implant distance, implant depth, and angulation.

CONCLUSIONS

Ambient lighting conditions should be established based on the IOS selected to optimize the accuracy of intraoral digital implant scans. The optimal scanning pattern may vary based on the IOS, clinical situation, and the number of implants. The optimal ISB design may vary depending on the IOS used. Metallic implant scan bodies are preferred over polymer ISB designs to minimize wear due to multiple use and sterilization distortion. Among patient-related factors, additional variables should be considered namely the arch scanned, implant position in the arch, inter-implant distance, implant depth, and angulation. The impact of these factors may vary depending on the IOS selected.

Trueness and precision of combined healing abutment scan body system scans at different sites of maxilla after multiple repositioning of the scan body

OBJECTIVES

To evaluate the accuracy of the scans of the combined healing abutment-scan body (CHA-SB) system located at different sites of the maxilla when SBs are replaced in between each scan.

METHODS

Three SBs were seated into HAs located at the central incisor, first premolar, and first molar sites of a maxillary model inside a phantom head, and the model was scanned extraorally (CEREC Primescan SW 5.2). This procedure was repeated with new SBs until a total of 10 scans were performed. Standard tessellation language files of CHA-SBs at each implant location were isolated, transferred into analysis software (Geomagic Control X), and superimposed over the proprietary library files to analyze surface (root mean square), linear, and angular deviations. Trueness and precision were evaluated with one-way analysis of variance and Tukey tests. The correlation between surface and angular deviations was analyzed with Pearson's correlation (α=0.05).

RESULTS

Molar implant scans had the highest surface and angular deviations (P≤.006), while central incisor implant scans had higher precision (surface deviations) than premolar implant scans (P=.041). Premolar implant scans had higher accuracy than central incisor implant scans on the y-axis (P≤.029). Central incisor implant scans had the highest accuracy on the z-axis (P≤.018). A strong positive correlation was observed between surface and angular deviations (r = 0.864, P<.001).

CONCLUSION

Central incisor implant scans mostly had high accuracy and molar implant scans mostly had lower trueness. SBs were mostly positioned apically; however, the effect of SB replacement can be considered small as measured deviations were similar to those in previous studies and the precision of scans was high.

CLINICAL SIGNIFICANCE

Repositioning of scan bodies into healing abutments would be expected to result in similar single crown positioning regardless of the location of the implant, considering high scan precision with the healing abutment-scan body system. The duration of the chairside adjustments of crowns in the posterior maxilla may be longer than those in the anterior region.

Comparison of intraoral and laboratory scanners to an industrial-grade scanner while analyzing the fabrication trueness of polymer and titanium complete-arch implant-supported frameworks

OBJECTIVES

To compare the scans of different intraoral scanners (IOSs) and laboratory scanners (LBSs) to those of an industrial-grade optical scanner by measuring deviations of complete-arch implant-supported frameworks from their virtual design file.

MATERIAL AND METHODS

Ten polyetheretherketone (PEEK) and 10 titanium (Ti) complete-arch implant-supported frameworks were milled from a master standard tessellation language (STL) file. An industrial-grade blue light scanner (AT), 2 LBSs (MT and E4), and 3 IOSs (PS, T3, and T4) were used to generate STL files of these frameworks. All STLs were imported into an analysis software (Geomagic Control X) and overall root mean square (RMS) values were calculated. Marginal surfaces of all STL files were then virtually isolated (Medit Link v 2.4.4) and marginal RMS values were calculated. Deviations in scans of tested scanners were compared with those in scans of AT by using a linear mixed effects model (α = 0.05).

RESULTS

When the scans of PEEK frameworks were considered, PS and T3 had similar overall RMS to those of AT (p ≥ .076). However, E4 and T4 had higher and MT had lower overall RMS than AT (p ≤ .002) with a maximum estimated mean difference of 13.41 µm. When the scans of Ti frameworks were considered, AT had significantly lower overall RMS than tested scanners (p ≤ .010) with a maximum estimated mean difference of 31.35 µm. Scans of tested scanners led to significantly higher marginal RMS than scans of AT (p ≤ .006) with a maximum estimated mean difference of 53.90 µm for PEEK and 40.50 µm for Ti frameworks.

CONCLUSION

Only the PEEK framework scans of PS and T3 led to similar overall deviations to those of AT. However, scans of all tested scanners resulted in higher marginal deviations than those of AT scans.

CLINICAL SIGNIFICANCE

Scans performed by using PS and T3 may be alternatives to those of tested reference industrial scanner AT, for the overall fabrication trueness analysis of complete-arch implant-supported PEEK frameworks.

Effect of measurement techniques and operators on measured deviations in digital implant scans

OBJECTIVES

To evaluate the effect of different measurement techniques and operators on measured deviations in vitro implant scans.

METHODS

A 2-piece system that comprises a healing abutment (HA) and a scan body (SB) was mounted onto an implant at right first molar site of a polymethylmethacrylate mandibular dentate model. Model was digitized by using an industrial scanner (reference model scan, n = 1) and an intraoral scanner (test scan, n = 20). All standard tessellation language files were imported into a 3-dimensional analysis software and superimposed. Three operators with similar experience performed circle-based and point-based deviation analyses (n = 20). Deviations measured with different techniques were compared with paired samples t-test within each operator, while the reliability of the operators was assessed by using F-tests for both technqiues (α = 0.05).

RESULTS

Point-based technique resulted in lower deviations than circle-based technique for all operators (P = .001) with to higher reliability among operators (ICC = 0.438, P = .001). The correlation among the operators was nonsignificant when circle-based technique was used (ICC = 0.114, P = .189).

CONCLUSION

Lower deviations were detected with the point-based technique. In addition, different operators' measurements had higher correlation when point-based technique was used compared with circle-based technique.

CLINICAL SIGNIFICANCE

Point-based technique may be preferred over circle-based technique for research studies on scan accuracy of implants, given its higher reliability. The accuracy of measured deviations may increase if the number of planes are increased, which can facilitate point generation at different surfaces of the scan body.

Effect of intraoral scanner and fixed partial denture situation on the scan accuracy of multiple implants: An in vitro study

BACKGROUND

Accuracy of intraoral implant scans may be affected by the region of the implant and the type of the intraoral scanner (IOSs). However, there is limited knowledge on the scan accuracy of multiple implants placed for an implant-supported fixed partial denture (FPD) in different partially edentulous situations when digitized by using different IOSs.

PURPOSE

To investigate the effect of IOS and FPD situation on the scan accuracy of two implants when partial-arch scans were performed.

MATERIALS AND METHODS

Tissue level implants were placed in 3 maxillary models with implant spaces either at right first premolar and right first molar sites (Model 1, 3-unit FPD), at right canine and right first molar sites (Model 2, 4-unit FPD), or at lateral incisor sites (Model 3, 4-unit FPD). Reference standard tessellation language (STL) files of the models were generated by using an optical scanner (ATOS Capsule 200MV120). Two IOSs (CEREC Primescan [CP] and TRIOS 3 [TR]) were used to perform partial-arch scans (test-scans) of each model (n = 14), which were exported in STL format. A metrology-grade analysis software (GOM Inspect 2018) was used to superimpose test-scan STLs over the reference STL to calculate 3D distance, inter-implant distance, and angular (mesiodistal and buccopalatal) deviations. Trueness and precision analyses were performed by using bootstrap analysis of variance followed by Welch tests with Holm correction (α = 0.05).

RESULTS

Trueness of the scans was affected by IOS and FPD situation when 3D distance deviations were considered, while inter-implant distance, mesiodistal angular, and buccopalatal angular deviations were only affected by the FPD situation (p < 0.001). Scan precision was affected by the interaction between the IOSs and the FPD situation when 3D distance and buccopalatal angular deviations were concerned, while IOSs and FPD situation were effective when all deviations were concerned (p≤ 0.001). When 3D distance deviations were considered, CP scans had higher accuracy TR scans in Models 1 and 3 (p ≤ 0.002), and the Model 1 scans had the highest accuracy (p < 0.001). When inter-implant distance deviations were considered, Model 1 scans had the highest accuracy with CP and higher accuracy than Model 2 when TR was used (p ≤ 0.030). When mesiodistal angular deviations were considered, Model 1 scans had the highest accuracy (p ≤ 0.040). When buccopalatal angular deviations were considered, Model 1 scans had the highest accuracy among models when CP was used (p ≤ 0.020).

CONCLUSIONS

Posterior 3-unit fixed partial denture implant scans, CP scans, and combination of these two factors had accuracy either similar to or better than their tested counterparts.

In vitro scan accuracy and time efficiency in various implant-supported fixed partial denture situations

OBJECTIVES

To compare the accuracy and time efficiency of different digital workflows in 3 implant-supported fixed partial denture situations.

METHODS

Three partially edentulous maxillary models with 2 implants (Model 1: implants at lateral incisor sites; Model 2: implants at right canine and first molar sites; Model 3: implants at right first premolar and first molar sites) were digitized (ATOS Capsule 200MV120, n=1) for reference scans. Test scans were performed for direct (Primescan (DDW-P) and Trios 3 (DDW-T)) and indirect (IDW) digital workflows (n=14). For IDW, stone casts (type IV) were obtained from vinylsiloxanether impressions and digitized (S600 Arti). The scan/impression and post processing times were recorded. Reference and test scans were superimposed (GOM Inspect) to calculate 3D point, inter-implant distance, and angular deviations. Kruskal-Wallis and Mann-Whitney tests were used for trueness and precision analyses (α=.05).

RESULTS

Tested workflows affected trueness (P≤.030) and precision (P<.001) of scans (3D point, inter-implant distance, and angular deviations) within models. DDW-P had the highest accuracy (3D point deviations) for models 1 and 3 (P≤.046). IDW had the lowest accuracy for model 2 (P<.01). DDW-P had the highest accuracy (inter-implant distance deviations) for model 3 (P≤.048). Direct digital workflow mostly led to lower angular deviations (P≤.040), and higher precision for models 2 (mesiodistal direction) and 3 (P<.001). The time for direct digital workflow was shorter (P<.001), DDW-P being more efficient than DDW-T (P=.008).

CONCLUSION

Direct digital workflow was more accurate and efficient than indirect digital workflow in tested partial edentulism situations with 2 implants.

CLINICAL SIGNIFICANCE

Tested intraoral scanners can be recommended for accurate and efficient impressions of anterior and posterior 3- or 4-unit implant-supported fixed partial dentures.

Trueness and precision of combined healing abutment-scan body system depending on the scan pattern and implant location: an in-vitro study

OBJECTIVE

To test the effect of scan pattern and the location of the implant on the trueness and precision of implant scans when the combined healing abutment-scan body (CHA-SB) system is used.

MATERIAL AND METHODS

A partially edentulous maxillary model with CHA-SBs secured on implants at 3 different sites in the left quadrant (central incisor, first premolar, and first molar) was fabricated. The model was scanned with an industrial light scanner to generate a master reference model (MRM) file. An intraoral scanner (TRIOS 3) was used to perform the test scans (n=8) with 4 different scan patterns (SP1, SP2, SP3, and SP4) with an intraoral scanner. The test scans were superimposed over the MRM file with a metrology software to calculate the distance deviations of the CHA-SB system. Data were analyzed with a 2-way analysis of variance and Tukey's honestly significant difference tests for accuracy (α=.05).

RESULTS

Trueness (P=.001) and precision (P=.018) were significantly affected by the interaction between the scan pattern and implant location. The implant located at the central incisor site (56.7 ±35.9, 36.2 ±18.6) had higher trueness than that of located at the premolar site (94.1 ±20.4, 100.3 ±20) when SP2 (P=.037) and SP4 (P=.002) were used. The implant at the molar site (71.9 ±25.7, 147.2 ±49.7) had trueness either similar to (when SP2 was used, P≥.276) or lower than (when SP4 was used, P≤.024) those of others. Scans of the central incisor and premolar implants had the lowest trueness when scanned with SP1 (P≤.009), while the scans of molar implant showed higher trueness when performed by using SP2 and SP3 when compared with SP4 (P≤.005). When SP4 was used, the implant at the molar site had lower precision (43 ±18.9) than the implants located at the central incisor (14.1 ±11) and premolar sites (15.4 ±11.3) (P=.002). Scan patterns affected the scan precision of central incisor implant (P=.009), as SP4 (14.1 ±11) led to a higher precision than SP1 (47.7 ±27) (P=.006).

CONCLUSIONS

The scan accuracy of combined healing abutment-scan body system was affected by scan pattern and implant location. SP1, which involved palatal and rotational scans resulted in the lowest trueness for central incisor and premolar implants, while the scans of the central incisor implant showed the highest trueness among different sites when SP4 was used. However, the scan pattern and implant site had a minor effect on precision. Scan precision at different implant sites only differed when SP4 was used, which resulted in the lowest precision for molar implant.