Wet wastes to bioenergy and biochar: A critical review with future perspectives

The state of the art in biosolids gasification

Biosolids is a by-product of wastewater treatment that needs to be further processed. Traditional biosolids treatment and disposal technologies are inefficient under the current demanding standards. Thermochemical conversion technologies have been employed for biosolids management, with gasification being the most promising due to the production of syngas, a gaseous product that may be used for the production of energy or high-added-value substances through reforming reactions. Gasification is a complex thermochemical process; its performance and yield are strongly affected by the type of feedstock, but also by the system configuration and process conditions. Gasification usually takes place at temperatures between 700 and 1,200 °C, but it may also occur at lower temperatures (above 375 °C: supercritical water gasification) or at higher temperatures (above 3,000 °C: plasma gasification). The present review briefly presents the biosolids management practices, focusing on the gasification process and syngas treatment, while the state of the art in biosolids gasification is critically presented and discussed. A number of types of gasifiers (more frequently fluidized bed, but also fixed bed, rotary kiln, downdraft, etc.), gasifying agents, and operational conditions have been used for biosolids gasification. The key results of the study regarding biosolids gasification are: (i) the increase of temperature and equivalence ratio enhances the gasification performance, resulting in high syngas yield and quality, high cold gas efficiency, and low tar and char production; (ii) the calorific value of the obtained syngas tends to decrease with the increase of equivalence ratio; and (iii) the use of catalysts has been proven to substantially improve the gasification performance, compared to non-catalytic gasification. The proper selection of technical parameters determines the effectiveness of biosolids gasification, which is considered as a promising technology for the energy recovery from biosolids, so to upgrade wastewater treatment and improve environmental quality.

Catalyst-Enhancing Hydrothermal Carbonization of Biomass for Hydrochar and Liquid Fuel Production-A Review

The research impact of catalysts on the hydrothermal carbonization (HTC) process remains an ongoing debate, especially regarding the quest to enhance biomass conversion into fuels and chemicals, which requires diverse catalysts to optimize bio-oil utilization. Comprehensive insights and standardized analytical methodologies are crucial for understanding HTC's potential benefits in terms of biomass conversion stages. This review seeks to understand how catalysts enhance the HTC of biomass for liquid fuel and hydrochar production, drawing from the following key sections: (a) catalyst types applied in HTC processes; (b) biochar functionality as a potential catalyst; (c) catalysts increasing the success of HTC process; and (d) catalyst's effect on the morphological and textural character of hydrochar. The performance of activated carbon would greatly increase via catalyst action, which would progress the degree of carbonization and surface modification, alongside key heteroatoms. As catalytic HTC technology advances, producing carbon materials for thermochemical activities will become more cost-effective, considering the ever-growing demands for high-performance thermochemical technologies.

Distribution characteristics and migration pathways of metals during hydrothermal liquefaction of municipal sewage sludge in the presence of various catalysts

A series of hydrothermal liquefaction (HTL) experiments with two different samples of municipal sewage sludge (MSS) were conducted at 350 °C for 30 min residence time in a high pressure batch reactor. The main aim of the study was to explore the distribution and migration pathways of a broad range of metals and metalloids in the HTL products (bio-oil, char and aqueous phase) obtained in the presence of various homogeneous and heterogeneous catalysts (Na2CO3, Li2CO3, K2CO3, Ba(OH)2, Fe2O3, CeO2, NiMo/MoO3, MoS2, Ni/NiO, SnO2, FeS). The elements under study included 16 environmentally significant metals and metalloids (As, B, Ba, Cd, Co, Cr, Cu, Mn, Mo, Ni, Pb, Sb, Se, Sn, Zn and Hg). The study showed that the quantitative migration of the tested metals and metalloids to the particular HTL products, relative to their initial content in the raw sludge, is different for the individual elements. Most metals exhibited a particularly strong affinity to the solid fraction (biochar). In the obtained HTL bio-oils, all tested elements were identified, except of Cd. It was also found that B and As have high affinity to the aqueous phase. A direct effect of catalysts on the contents of some elements in the products was also proved by the study, e.g. increased concentration of Cr in the biochar when Fe2O3 was used as a process catalyst. Due to the wide scope of the tested elements and broad range of catalyst used, the results obtained represent a unique and comprehensive set of environmental data compared to similar HTL studies previously conducted for MSS.

Advances, trends and challenges in the use of biochar as an improvement strategy in the anaerobic digestion of organic waste: a systematic analysis

A recently strategy applied to anaerobic digestion (AD) is the use of biochar (BC) obtained from the pyrolysis of different organic waste. The PRISMA protocol-based review of the most recent literature data from 2011-2022 was used in this study. The review focuses on research papers from Scopus® and Web of Knowledge®. The review protocol used permits to identify 169 articles. The review indicated a need for further research in the following challenges on the application of BC in AD: i) to increase the use of BC in developing countries, which produce large and diverse amounts of waste that are the source of production of this additive; ii) to determine the effect of BC on the AD of organic waste under psychrophilic conditions; iii) to apply tools of machine learning or robust models that allow the process optimization; iv) to perform studies that include life cycle and technical-economic analysis that allow identifying the potential of applying BC in AD in large-scale systems; v) to study the effects of BC on the agronomic characteristics of the digestate once it is applied to the soil and vi) finally, it is necessary to deepen in the effect of BC on the dynamics of nitrogen and microbial consortia that affect AD, considering the type of BC used. In the future, it is necessary to search for new solutions in terms of the transport phenomena that occurs in AD with the use of BC using robust and precise mathematical models at full-scale conditions.

Tailoring the porosity of chemically activated carbons derived from the HTC treatment of sewage sludge for the removal of pollutants from gaseous and aqueous phases

The management of sewage sludge is currently an open issue due to the large volume of waste to be treated and the necessity to avoid incineration or landfill disposal. Hydrothermal carbonization (HTC) has been recognized as a promising thermochemical technique to convert sewage sludge into value-added products. The hydrochar (HC) obtained can be suitable for environmental application as fuel, fertilizer, and sorbent. In this study, activated hydrochars (AHs) were prepared from sewage sludge through HTC followed by chemical activation with potassium hydroxide (KOH) and tested for the removal of pollutants in gaseous and aqueous environments, investigating carbon dioxide (CO2) and ciprofloxacin (CIP) adsorption capacity. The effects of activation temperature (550-750 °C) and KOH/HC impregnation ratio (1-3) on the produced AHs morphology and adsorption capacity were studied by Response Surface Methodology (RSM). The results of RSM analysis evidenced a maximum CO2 uptake of 71.47 mg/g for mild activation conditions (600-650 °C and KOH/HC = 1 ÷ 2), whereas the best CIP uptake of 628.61 mg/g was reached for the most severe conditions (750 °C, KOH/HC = 3). The prepared AHs were also applied for the removal of methylene blue (MB) from aqueous solutions, and the MB uptake results were used for estimating the specific surface area of AHs. High surface areas up to 1902.49 m2/g were obtained for the highest activation temperature and impregnation ratio investigated. Predictive models of CO2 and CIP uptake were developed by RSM analysis, and the optimum activation conditions for maximizing the adsorption performance together with high AH yield were identified: 586 °C and KOH/HC ratio = 1.34 for maximum yield (26.33 %) and CO2 uptake (67.31 mg/g); 715 °C and KOH/HC ratio = 1.78 for maximum yield (18.75 %) and CIP uptake (370.77 mg/g). The obtained results evidenced that chemical activation of previously HTC-treated sewage sludge is a promising way to convert waste into valuable low-cost adsorbents.

Hydrothermal carbonization of food waste for sustainable biofuel production: Advancements, challenges, and future prospects

With the improvement of living standards, food waste (FW) has become one of the most important organic solid wastes worldwide. Owing to the high moisture content of FW, hydrothermal carbonization (HTC) technology that can directly utilize the moisture in FW as the reaction medium, is widely used. Under mild reaction conditions and short treatment cycle, this technology can effectively and stably convert high-moisture FW into environmentally friendly hydrochar fuel. In view of the importance of this topic, this study comprehensively reviews the research progress of HTC of FW for biofuel synthesis, and critically summarizes the process parameters, carbonization mechanism, and clean applications. Physicochemical properties and micromorphological evolution of hydrochar, hydrothermal chemical reactions of each model component, and potential risks of hydrochar as a fuel are highlighted. Furthermore, carbonization mechanism of the HTC treatment process of FW and the granulation mechanism of hydrochar are systematically reviewed. Finally, potential risks and knowledge gaps in the synthesis of hydrochar from FW are presented and new coupling technologies are pointed out, highlighting the challenges and prospects of this study.

A review on the lignocellulosic derived biochar-based catalyst in wastewater remediation: Advanced treatment technologies and machine learning tools

Wastewater disposal in the ecosystem affects aquatic and human life, which necessitates the removal of the contaminants. Eliminating wastewater contaminants using biochar produced through the thermal decomposition of lignocellulosic biomass (LCB) is sustainable. Due to its high specific surface area, porous structure, oxygen functional groups, and low cost, biochar has emerged as an alternate contender in catalysis. Various innovative advanced technologies were combined with biochar for effective wastewater treatment. This review examines the use of LCB for the synthesis of biochar along with its activation methods. It also elaborates on using advanced biochar-based technologies in wastewater treatment and the mechanism for forming oxidizing species. The research also highlights the use of machine learning in pollutant removal and identifies the obstacles of biochar-based catalysts in both real-time and cutting-edge technologies. Probable and restrictions for further exploration are discussed.

Application of heavy metal immobilization in soil by biochar using machine learning

Biochar application is a promising strategy for the immobilization of heavy metal (HM)-contaminated soil, while it is always time-consuming and labor-intensive to clarify key influenced factors of soil HM immobilization by biochar. In this study, four machine learning algorithms, namely random forest (RF), support vector machine (SVR), Gradient boosting decision trees (GBDT), and Linear regression (LR) are employed to predict the HMimmobilization ratio. The RF was the best-performance ML model (Training R2 = 0.90, Testing R2 = 0.85, RMSE = 4.4, MAE = 2.18). The experiment verification based on the optimal RF model showed that the experiment verification was successful, as the results were comparable to the RF modeling results with a prediction error<20%. Shapley additive explanation and partial least squares path model method were used to identify the critical factors and direct and indirect effects of these features on the immobilization ratio. Furthermore, independent models of four HM (Cd, Cu, Pb, and Zn) also achieved better model prediction performance. Feature importance and interactions relationship of influenced factors for individual HM immobilization ratio was clarified. This work can provide a new insight for HM immobilization in soils.

Uncovering the transition between hydrothermal carbonization and liquefaction via secondary char extraction: A case study using food waste

Despite the ability to perform both processes in the same reactor, hydrothermal carbonization (HTC) and hydrothermal liquefaction (HTL) are considered two distinct processes differentiated by their reaction temperatures. As temperatures increase from the less severe HTC range into the HTL regime, the product distribution progressively favors an organic bio-oil phase relative to solid hydrochar. Solvents are commonly used to extract bio-oil from the solid residues produced during HTL, and to separate the amorphous secondary char from the coal-like primary char of HTC hydrochars. This suggests secondary char is a HTL biocrude precursor. Lipid-rich food waste was hydrothermally processed between 190 and 340 °C, spanning HTC to HTL conditions. Higher temperatures produce more gas, less liquid, and similar amounts of a progressively less oxygenated hydrochars, suggesting a gradual transition from HTC to HTL. However, analyses of ethanol-separated primary chars and secondary chars tell a different story. While the primary char is progressively more carbonized with temperature, the secondary char composition sharply changes at 250 °C. That is, lipid hydrolysis begins around 220 °C, but proceeds rather completely at 250 °C and above. A lower HTL temperature reduces the energy cost of the hydrothermal process, yet enables full lipid hydrolysis into long chain fatty acids while minimizing recondensation and repolymerization of fatty acids onto the primary char and their subsequent amidation. This maximizes the conversion of lipid-rich feedstocks into liquid fuel precursors with up to 70 % energy recovery.

Functional materials contributing to the removal of chlorinated hydrocarbons from soil and groundwater: Classification and intrinsic chemical-biological removal mechanisms

Chlorinated hydrocarbons (CHs) are the main contaminants in soil and groundwater and have posed great challenge on the remediation of soil and ground water. Different remediation materials have been developed to deal with the environmental problems caused by CHs. Remediation materials can be classified into three main categories according to the corresponding technologies: adsorption materials, chemical reduction materials and bioaugmentation materials. In this paper, the classification and preparation of the three materials are briefly described in terms of synthesis and properties according to the different types. Then, a detailed review of the remediation mechanisms and applications of the different materials in soil and groundwater remediation is presented in relation to the various properties of the materials and the different challenges encountered in laboratory research or in the environmental application. The removal trends in different environments were found to be largely similar, which means that composite materials tend to be more effective in removing CHs in actual remediation. For instance, adsorbents were found to be effective when combined with other materials, due to the ability to take advantage of the respective strengths of both materials. The rapid removal of CHs while minimizing the impact of CHs on another material and the material itself on the environment. Finally, suggestions for the next research directions are given in conjunction with this paper.

Breakdown of biomass for energy applications using microwave pyrolysis: A technological review

The agricultural industry faces a permanent increase in waste generation, which is associated with the fast-growing population. Due to the environmental hazards, there is a paramount demand for generating electricity and value-added products from renewable sources. The selection of the conversion method is crucial to develop an eco-friendly, efficient and economically viable energy application. This manuscript investigates the influencing factors that affect the quality and yield of the biochar, bio-oil and biogas during the microwave pyrolysis process, evaluating the biomass nature and diverse combinations of operating conditions. The by-product yield depends on the intrinsic physicochemical properties of biomass. Feedstock with high lignin content is favourable for biochar production, and the breakdown of cellulose and hemicellulose leads to higher syngas formation. Biomass with high volatile matter concentration promotes the generation of bio-oil and biogas. The pyrolysis system's conditions of input power, microwave heating suspector, vacuum, reaction temperature, and the processing chamber geometry were influence factors for optimising the energy recovery. Increased input power and microwave susceptor addition lead to high heating rates, which were beneficial for biogas production, but the excess pyrolysis temperature induce a reduction of bio-oil yield.

Unveiling the migration of Cr and Cd to biochar from pyrolysis of manure and sludge using machine learning

Heavy metal (HM) in biochar derived from pyrolysis of sludge or manure is the main issue for its large-scale application in soils for carbon sequestration. However, there is a paucity of efficient approaches to predict and comprehend the HM migration during pyrolysis for preparing low HM-contained biochar. Herein, the data on the feedstock information (FI), additive, total concentration of feedstock (FTC) of HM Cr and Cd, and pyrolysis condition, were extracted from the literature, to predict total concentration (TC) and retention rate (RR) of Cr and Cd in sludge/manure biochar using ML for mapping their migration during pyrolysis. Two datasets for Cr and Cd were compiled with 388 and 292 data points from 48 and 37 peer-review papers. The results indicated that the TC and RR of Cr and Cd could be predicted by the Random Forest model with test R² of 0.74-0.98. Their TC and RR in biochar were dominated by the FTC and FI, respectively; while pyrolysis temperature was the most important to Cd RR. Moreover, potassium-based inorganic additives decreased the TC and RR of Cr while increased those of Cd. The predictive models and insights provided by this work could aid the understanding of HM migration during manure and sludge pyrolysis and guide the preparation of low HM-contained biochar.

Advances in machine learning for high value-added applications of lignocellulosic biomass

Lignocellulose can be converted into biofuel or functional materials to achieve high value-added utilization. Biomass utilization process is complex and multi-dimensional. This paper focuses on the biomass conversion reaction conditions, the preparation of biomass-based functional materials, the combination of biomass conversion and traditional wet chemistry, molecular simulation and process simulation. This paper analyzes the mechanism, advantages and disadvantages of important machine learning (ML) methods. The application examples of ML in different aspects of high value utilization of lignocellulose are summarized in detail. The challenges and future prospects of ML in this field are analyzed.

Co-hydrothermal carbonization of organic solid wastes to hydrochar as potential fuel: A review

The organic solid waste (OSW) is a potential resource that loses its original value in people's daily production process. It can be used for secondary energy utilization through hydrothermal technology, which is similar to artificially simulating the natural coalification process. Co-hydrothermal carbonization (co-HTC) is a promising thermochemical conversion pathway, and advanced mechanisms can eliminate the drawbacks of single-feedstock hydrothermal carbonization (HTC). The preparation and production process of hydrochar can solve the problems of energy crisis and environmental pollution. This paper comprehensively reviews the key mechanisms of co-HTC to prepare solid fuels, and reviews the development process and practical application of hydrothermal technology. To begin with, the physical and chemical properties and combustion performance of co-hydrochar depend on the production method, process parameters, and selection of raw materials. The co-hydrochar usually has a higher HHV and a low atomic ratio of H/C and O/C, which improves combustion performance. Subsequently, the transformation path of the hydrothermal process of lignocellulosic and protein OSW was comprehensively expounded, and the reaction mechanism of the co-HTC of the two OSWs was effectively proposed. The effect of the ratio of different raw materials on the synergistic effect of co-HTC was also analyzed. Furthermore, the typical advantages and disadvantages of environmental safety, technical economy, and practical application in the co-HTC process are expounded. All in all, this review provides some foundations and new directions for the co-HTC of OSWs to prepare potential fuel. In addition, several prospects for the development and integrated application of co-HTC are presented in the future.

Pyrolysis of Biosolids to Produce Biochars: A Review

The continuing increase in population means an increasing demand for products and services, resulting in huge amounts of waste being discharged into the environment. Therefore, waste management requires the application of new and innovative solutions. One new approach involves converting waste into value-added chemicals and products for use directly or after further processing into higher value-added products. These processes include biological, thermochemical, and physiochemical methods. Furthermore, biosolids, including treated sewage sludge (SS), represent one of the major by-products of human activities, constituting a major environmental hazard and requiring the treatment of contaminated wastewater with associated health hazards. Sustainable solutions to manage and dispose of this type of waste are required. In this review, pyrolysis, a thermochemical conversion technology, is explored to convert biosolids to biochars. The review addresses previous studies, by providing a critical discussion on the present status of biosolids processing, the potential for energy recovery from the pyrolysis bio-oil and biogas, and finally some benefits of the production of biochars from biosolids.

Use of Biochar in Asphalts: Review

The growth of the world population has increased the production of wastes. These are generally incinerated or deposited in outdoor landfills, which impacts the environment and affects human health. A technique that allows to reuse of wastes and diminishes adverse effects on the environment is pyrolysis. Through this technique, a material known as Biochar (BC) is produced, which has proven to have interesting physical-chemical properties for it to be used as an asphalt modifier, and simultaneously, helps to mitigate negative impacts on the environment. The foregoing article presents a bibliographical review on the use of BC as a modifier for asphalt binders and asphalt mixes. This has the purpose of becoming a starting point for future research efforts. In the reviewed literature, there was no review found on this topic. In general terms, BC increases the performance of asphalt binders in high-temperature climates, and tends to reduce its performance in low-temperature ones. Few studies have evaluated the performance of BC on asphalt mixes and the long-term properties associated with durability. Based on the reviewed literature, at the end of the article, recommendations are provided for future study topics.

Prediction of Soil Heavy Metal Immobilization by Biochar Using Machine Learning

Biochar application is a promising strategy for the remediation of contaminated soil, while ensuring sustainable waste management. Biochar remediation of heavy metal (HM)-contaminated soil primarily depends on the properties of the soil, biochar, and HM. The optimum conditions for HM immobilization in biochar-amended soils are site-specific and vary among studies. Therefore, a generalized approach to predict HM immobilization efficiency in biochar-amended soils is required. This study employs machine learning (ML) approaches to predict the HM immobilization efficiency of biochar in biochar-amended soils. The nitrogen content in the biochar (0.3-25.9%) and biochar application rate (0.5-10%) were the two most significant features affecting HM immobilization. Causal analysis showed that the empirical categories for HM immobilization efficiency, in the order of importance, were biochar properties > experimental conditions > soil properties > HM properties. Therefore, this study presents new insights into the effects of biochar properties and soil properties on HM immobilization. This approach can help determine the optimum conditions for enhanced HM immobilization in biochar-amended soils.