Crop fertilisation potential of phosphorus in hydrochars produced from sewage sludge

Soil application of activated hydrochar derived from sewage sludge enhances plant growth and reduces nitrogen loss

Sewage sludge treatment and disposal is a considerable environmental and economic burden, and is considered a major global challenge. Here, sewage sludge treatment and disposal were studied with a focus on hydrothermal carbonization and the use of hydrochar (HC) as a soil amendment after Fenton-reaction activation. The underlying hypothesis was that enhanced adsorption of nutrients (e.g., ammonium) by activated HC (AHC) increases their availability, thus enhancing plant growth and reducing environmental impacts such as greenhouse gas emission and N leaching relative to conventional soil-amendment techniques. The impact of AHC on lettuce plant growth, N leaching, ammonia volatilization, soil trace-gas emissions, and respiration was studied in a net-house planting experiment. Four treatments were tested in quadruplicate using sandy loam soil with addition of either AHC, urea fertilizer, or AHC plus urea, and a control with no amendment. Activation-induced changes in AHC surface properties (indicated by SEM and XPS analyses) resulted in an NH4+ adsorption capacity 60 % higher than that of untreated HC. The AHC + urea soil treatment yielded the most enhanced plant growth, followed by urea and AHC treatments with comparable growth rates. Least growth occurred in the control with no amendment. Nitrogen loss through gas emissions, per kg of lettuce, was lowest with AHC + urea treatment, although its mean N emission as nitrous oxide (N2O) was notably higher at 2.3 mg N2O-N kg-1 than for other treatments (∼0.4 mg N2O-N kg-1). Dissolved-N leaching was reduced by up to four times with AHC treatment due to its higher NH4+ adsorption capacity, indicating reduced environmental impact of the AHC amendment. AHC application is therefore considered a sustainable soil amendment, enhancing plant growth and reducing N loss and sewage environmental impact.

Bioavailability transition path of phosphorus species during the sewage sludge incineration process

Sewage sludge incineration ash (SSIA) is rich in phosphorus (P), thus being considered as a reliable source of phosphorus recovery. Different P species behaved significant bioavailability. Based on this, a comprehensive investigation into the bioavailability transition path of P species during sewage sludge (SS) incineration was conducted. P predominantly existed in the form of inorganic phosphorus (IP) in SS with a higher concentration of non-apatite inorganic phosphorus (NAIP) and less concentration of apatite inorganic phosphorus (AP). During the SS incineration process, OP existed in the flocs and cell structures of SS underwent destruction, the released P then combined with metal elements such as Ca, Mg, Fe, and Al to form AP species (Ca/Mg-P) and NAIP species (Fe/Al/Mn-P), and the NAIP decomposition to release into gas phase. This was the initial step for enhancing the bioavailability of P species. As temperature increased and the incineration process progressed, the low-temperature-resistant NAIP dissociated, and the metal-binding sites of Al, Fe and Mn in NAIP species were gradually replaced by the Ca and Mg thus forming thermal stability AP species (Ca/Mg-P, such as CaHPO4, Ca2PO4Cl, and Mg3(PO4)2 et al.). This step was crucial for the bioavailability improvement of P species during the incineration process. Therefore, the IP proportions in TP were extremely high (＞98%), and this value gradually increased as incineration temperature raised. The higher incineration temperature, the lower NAIP concentration and higher AP concentration. Besides, additives such as coal/rice husk/eggshell played a significant affect. Additives wither higher Ca content were inclined to react with P to form Ca/Mg-P (AP), while the presence of SO2 would react with Ca metals to form CaSO4 thus inhibiting the formation of AP species (such as CaHPO4 and CaPO4Cl). This results could provide theoretical support for the efficient and directional migration of P during sewage sludge incineration.

Pyrolytic and hydrothermal carbonization affect the transformation of phosphorus fractions in the biochar and hydrochar derived from organic materials: A meta-analysis study

Carbonized organic materials are widely used to achieve soil improvement and alleviate soil pollution. The carbonization process significantly changes the total phosphorus (P) content and the P form in the solid phase derived from organic materials, which in turn has a significant impact on the P fertilizer effect in soils. In the present study, a meta-analysis with 278 observational data was conducted to detect the impact of the carbonization process (including pyrolytic carbonization and hydrothermal carbonization) on the transformation of P fractions in biochar or hydrochar derived from different organic materials. The results showed that the carbonization process significantly increased the total P content of the solid phase by 67.9%, and that the rate of P recovery from raw materials stayed high with a mean value of 86.8%. Among them, the impact of sludge-derived char was smaller when compared to the manure-derived char and biomass-derived char. The increase of total P in the biochar (or hydrochar) produced at >500 °C (or >200 °C) was more notable than that at <500 °C (or <200 °C). Simultaneously, the carbonization process significantly decreased the proportion of available P pool in the solid phase by 51.7% on average and increased the proportion of stable P pool in the solid phase by 204%. Appropriate production temperature helps to adjust the proportion of stable P pool in the solid phase. This meta-analysis pointed out that the carbonized solid phase recovers most of the P in the feedstock and that it promotes a significant transformation of available P pool in the feedstock to stable P in the carbonized solid phase. These findings provide useful information for the rational use of carbonization technology, the development of corresponding field management strategies, and the potential value of carbonized solid phase utilization.

Towards the implementation of hydrothermal carbonization for nutrients, carbon, and energy recovery in centralized biogas plant treating sewage sludge

In recent years, extensive experimental research on hydrothermal carbonization (HTC) of sewage sludge has been performed, to study the effects of process conditions on hydrochar characteristics and nutrient, carbon, and energy recovery from sewage sludge. To promote the implementation of HTC, this study assessed HTC (230 °C, 30 min) integration into an advanced centralized biogas plant by analyzing its theoretical effects on the fates of sewage sludge solids, nitrogen, phosphorus, and carbon. The study used the mass and nutrient flows and concentrations obtained from laboratory studies, and the studied biogas plant had an original layout that employed hygienization. HTC integration decreased the solid product volume by up to 56 % and, increased the recovery of ammonium in ammonia water by 33 % and methane by 1.4 %, while increasing the biogas plant energy demand by 4 %. The changes in the nutrient and solids flows and their recovery potentials show the need to consider the rearrangements of the liquid and gas flows in the biogas plant and the re-dimensioning of stripping process.

Hydrothermal carbonization of milk/dairy processing sludge: Fate of plant nutrients

Dairy processing sludge (DPS) is a byproduct generated in wastewater treatment plants located in dairy (milk) processing companies (waste activated sludge). DPS presents challenges in terms of its management (as biosolids) due to its high moisture content, prolonged storage required, uncontrolled nutrient loss and accumulation of certain substances in soil in the proximity of dairy companies. This study investigates the potential of hydrothermal carbonization (HTC) for recovery of nutrients in the form of solid hydrochar (biochar) produced from DPS originating from four different dairy processing companies. The HTC tests were carried out at 160 °C, 180 °C, 200 °C and 220 °C, and a residence time of 1h. The elemental properties of hydrochars (biochars), the content of primary and secondary nutrients, as well as contaminants were examined. The transformation of phosphorus in DPS during HTC was investigated. The fraction of plant available phosphorus was determined. The properties of hydrochar (biochar) were compared against the European Union Fertilizing Products Regulation. The findings of this study demonstrate that the content of nutrient in hydrochars (biochars) meet the requirements for organo-mineral fertilizer with nitrogen and phosphorus as the declared nutrients (13.9-26.7%). Further research on plant growth and field tests are needed to fully assess the agronomic potential of HTC hydrochar (biochar).

Hydrothermal carbonization (HTC) of dairy waste: effect of temperature and initial acidity on the composition and quality of solid and liquid products

Background: Hydrothermal carbonization (HTC) of dairy processing waste was performed to investigate the effect of temperature and initial pH on the yield and composition of the solid (hydrochar) and liquor produced. All hydrochars met the EU requirements of organo-mineral solid fertilizers defined in the Fertilizing Products Regulation in terms of phosphorus (P) and mineral content. Methods: Laboratory scale HTC was performed using pressurized reactors, and the products (solid and liquid) were collected, stored and analyzed for elemental composition and nutrient content using Inductively coupled plasma optical emission spectroscopy (ICP-OES), ultraviolet-visible spectrophotometry (UV-Vis) and other analytic techniques. Results: Maximum hydrochar yield (60.67%) was observed at T=180℃ and pH=2.25, whereas the maximum P-recovery was 80.38% at T=220℃ and pH=4.6. The heavy metal content of the hydrochars was mostly compliant with EU limitations, except for Ni at T=220℃ and pH=8.32. Meanwhile, further study of Chromium (Cr) species is essential to assess the fertilizer quality of the hydrochars. For the liquid product, the increase in temperature beyond 200℃, coupled with an increase in initial acidity (pH=2.25) drove P into the liquor. Simultaneously, increasing HTC temperature and acidity increased the concentration of NO 3 - and NH 4 + in the liquid products to a maximum of 278 and 148 mg/L, respectively, at T=180℃ and pH=4.6. Furthermore, no direct relation between final pH of liquor and NH 4 + concentration was observed. Conclusions: HTC allows for the production of hydrochar as a potential fertilizer material that requires further processing. Adjusting HTC conditions enhanced P-recovery in the hydrochar, while retrieving higher nitrate concentrations in the liquid product. Optimizing HTC for the production of qualified hydrochars requires further treatment of Cr content, studying the availability of P in the products and enhancing the hydrochar yield for economic feasibility.

Phosphorus recycling from waste activated sludge using the hydrothermal platform: Recovery, solubility and phytoavailability

To address the grand challenge of increasing the sustainability of wastewater treatment plants, hydrothermal carbonization was studied as a nutrient recovery platform, transforming sludge into a valuable hydrochar. Carbonization was achieved at different temperatures (200-300 °C) and durations (30-120 min). The highest mass recovery (73%) was observed in the lowest temperature, while the lowest (49%) was obsereved at the highest temperature. Under all reaction conditions, phosphorus recovery values exceeded 80%, with the dominated fraction of inorganic-P in the hydrochar being HCl-extractable. Although HCl-extractable P is considered a moderately labile P fraction, P phytoavailability assays indicate that sewage sludge hydrochar is an excellent source for P, surpassing soluble P, likely due to its slow-release nature. We postulate that polyphosphates constitute a significant portion of this P pool. Overall, we emphasize the benefits of using HTC as a circular economy approach to convert sludge into a valuable hydrochar.

Phosphorus recovery from incinerated sewage sludge ash using electrodialysis coupled with plant extractant enhancement technology

Phosphorus (P) is an integral mineral nutrient for the growth of plants and animals. As the increasing population worldwide, the demand for P resources keeps increasing. Therefore, it is necessary to recover P from secondary resources. Unlike conventional P recovery processes, this work focused on the recovery of P from incinerated sewage sludge ash (ISSA) using electrodialysis as the main technology coupled with plant extractants. In this study, Amaranthus and hydrolyzed polymaleic anhydride (HPMA) were used as P extractants, investigating the effects of HPMA concentration and pH of the compound agent on the migration of P and heavy metals from ISSA. The results showed that the concentration of HPMA and pH of the compound agent had a significant influence on the mobility of P and heavy metals. Meanwhile, the impacts of eggshell additions and voltage on the recovery efficiency of P was also studied by using waste eggshells as calcium sources. We found that when eggshells were added at 10 g/L and the voltage was 10 V, the recovery efficiency of P reached 96.05%. Moreover, XRD patterns revealed that the mineral phase of recovered P-containing products was predominantly hydroxyapatite, which had good environmental benefits. Generally, the favorable results have been achieved in the recovery efficiency of P and has practical implications for P recovery from ISSA.

A Novel Hybrid Membrane Process Coupled with Freeze Concentration for Phosphorus Recovery from Cheese Whey

The ever-increasing demand for phosphorus fertilisers for securing global food production, coupled with finite phosphate rock reserves, is one of the emerging problems in the world. Indeed, phosphate rock is listed as an EU critical raw material, triggering attention to find an alternative source to substitute the use of this limited resource. Cheese whey, characterized by a high content of organic matter and phosphorus, represents a promising feedstock for phosphorus recovery and recycling. An innovative application of a membrane system coupled with freeze concentration was assessed to recover phosphorus from cheese whey. The performances of a microfiltration membrane (0.2 µm) and an ultrafiltration (200 kDa) membrane were evaluated and optimized under different transmembrane pressures and crossflow velocities. Once the optimal operating conditions were determined, a pre-treatment including lactic acid acidification and centrifugation was applied to increase the permeate recovery. Finally, the efficiency of progressive freeze concentration for the treatment of the permeate obtained from the optimum conditions (UF 200 kDa with TMP of 3 bar, CFV of 1 m/s and lactic acid acidification) was evaluated at specific operating conditions (-5 °C and 600 rpm of stirring speed). Finally, 70% of phosphorus could be recovered from cheese whey using the coupled technology of the membrane system and freeze concentration. A phosphorus-rich product was obtained with high agronomic value, which constitutes a further step towards establishing a broader circular economy framework.

Hydrothermal carbonization of kitchen waste: An analysis of solid and aqueous products and the application of hydrochar to paddy soil

Hydrothermal carbonization (HTC) technology can potentially be used to safely and sustainably utilize kitchen waste (KW). However, the characteristics of HTC solid products (hydrochar) and aqueous products (HAP) based on different types of KW have not yet been clarified. Here, four types of KW, cellulose-based (CL), skeleton-based (SK), protein-based (PT), and starch-based (ST) KW, were used for HTC at 180 °C, 220 °C, and 260 °C. The basic physicochemical properties and structures of hydrochars and HAP were analyzed, and the effects of different hydrochars on rice growth were characterized. HTC decreased the H/C and O/C of KW. All hydrochars were acidic (3.12 to 6.78) and the pH values increased with the HTC temperature, while high HTC temperature reduced the porosity of hydrochars. HTC promoted the enrichment of total carbon (up to 78.1 %), total nitrogen (up to 62.6 %), and total phosphorus (up to 171.6 %) in KW. More carbon (60.7-88.0 %) and nitrogen (up to 87.4 %) were present in the hydrochars than in the HAP. The relative content of C_1s increased and O_1s decreased in CL and ST hydrochars as the HTC temperature increased, while the opposite pattern was observed for SK and PT hydrochars. The dissolved organic matter (DOM) of different hydrochars and HAP were mainly humus-like substances. The biodegradability of the DOM in HAP was often higher than the corresponding hydrochar, and their DOM biodegradability increased with the HTC temperature. The content of heavy metals from different hydrochars did not exceed the relevant thresholds of fertilizer standards. Rice grain yield increased by 3.7-11.1 % in the hydrochar treatments without phosphate fertilizer addition compared with the control treatment. The results of this study provide new theoretical and empirical insights into the potential for HTC technology to be used for the recycling of KW and its products in the agricultural environment.

Hydrothermal carbonization of alfalfa: role of processing variables on hydrochar properties

Hydrothermal carbonization of alfalfa is a potential way to reuse agricultural waste. However, the effects of hydrothermal conditions on the properties of alfalfa-derived hydrochar are not clear. Herein, this study investigated the impact of different synthesis conditions (e.g., heating temperature, heating time, and solid to liquid ratio) on the formation and properties of hydrochar. Characterization and thermogravimetric analysis results revealed that with the increase of hydrothermal temperature and the extension of time, cellulose in alfalfa broken down more completely, and the number of carbon spheres and the aromatization degree increased, while the functional groups decreased. Furthermore, there was a surge in the carbon content, fixed carbon yield, high heating value, reduced oxygen, and volatile content. Additionally, the enhancement solid-liquid ratio could effectively improve the energy and mass yields. In all, by adjusting the process parameters of hydrochar, cleaner and higher productivity products could be obtained. This study provides theory basis for the production of target hydrochar that is used to soil amendments, adsorbents, and energy sources in the future.