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Qiao Y, Xu S, Wu Y, Zhang L, Xie L. Dehydration of Organic Solvents from Ternary Mixtures Containing Toluene/Methanol/Water by Pervaporation. MEMBRANES 2024; 14:139. [PMID: 38921506 PMCID: PMC11205444 DOI: 10.3390/membranes14060139] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/10/2024] [Revised: 06/01/2024] [Accepted: 06/07/2024] [Indexed: 06/27/2024]
Abstract
The separation of a toluene/methanol/water ternary mixture is a difficult task due to the toluene/water and toluene/methanol azeotropes. In this article, low-energy pervaporation is proposed for the separation of the ternary azeotrope toluene-methanol-water. This work investigates the effects of feed temperature, feed flow rate, and vacuum on pervaporation and compares the energy consumption of pervaporation with that of distillation. The results showed that at the optimized flow rate of 50 L/h and a permeate side vacuum of 60 kPa at 50 °C, the water and methanol content in the permeate was about 63.2 wt.% and 36.8 wt.%, respectively, the water/ methanol separation factor was 24.04, the permeate flux was 510.7 g/m2·h, the water content in the feed out was reduced from 2.5 wt.% to less than 0.66 wt.%, and the dehydration of toluene methanol could be realized. Without taking into account the energy consumption of pumps and other power equipment, pervaporation requires an energy consumption of 43.53 kW·h to treat 1 ton of raw material, while the energy consumption of distillation to treat 1 ton of raw material is about 261.5 kW·h. Compared to the existing distillation process, the pervaporation process consumes much less energy (about one-sixth of the energy consumption of distillation). There is almost no effect on the surface morphology and chemical composition of the membrane before and after use. The method provides an effective reference for the dehydration of organic solvents from ternary mixtures containing toluene/methanol/water.
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Affiliation(s)
| | - Shichang Xu
- Tianjin Key Laboratory of Membrane Science and Desalination Technology, State Key Laboratory of Chemical Engineering, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300350, China; (Y.Q.); (Y.W.); (L.Z.)
| | | | | | - Lixin Xie
- Tianjin Key Laboratory of Membrane Science and Desalination Technology, State Key Laboratory of Chemical Engineering, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300350, China; (Y.Q.); (Y.W.); (L.Z.)
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Kononova SV, Lebedeva GK, Gubanova GN, Kruchinina EV, Vlasova EN, Afanas’eva NV, Popova EN, Volkov AY, Bykova EN, Zakharova NV. Effect of Hydroxyl-Containing Fragments on the Structure and Properties of Membrane-Forming Polyamide-Imides. MEMBRANES 2023; 13:716. [PMID: 37623777 PMCID: PMC10456356 DOI: 10.3390/membranes13080716] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/27/2023] [Revised: 07/21/2023] [Accepted: 07/26/2023] [Indexed: 08/26/2023]
Abstract
The structural features and thermophysical and transport properties of dense nonporous membranes of the casting type from (co)polyamide-imides synthesized by the polycondensation of the diacid chloride of 2-(4-carboxyphenyl)-1,3-dioxoisoindoline-5-carboxylic acid and diamines 5,5'-methylene-bis (2-aminophenol) (DADHyDPhM) and 4,4'-methylenebis(benzeneamine) (DADPhM), taken in molar ratios of 7:3, 1:1, and 3:7, have been studied. The effect of hydroxyl-containing modifying fragments of dihydroxy diphenylmethane introduced in various amounts into the main polymer chain on the pervaporation properties of the formed films is discussed. It has been shown that the presence of the residual solvent N-methyl-2-pyrrolidone in the films not only has a plasticizing effect on the characteristics of film membranes but also promotes the preferential transmembrane transport of polar liquids, primarily methanol (permeation rate over 2 kg for a copolymer with a ratio of DADHyDPhM:DADPhM = 7:3). The removal of the residual solvent from the polymer film, both thermally (heating to 200 °C) and by displacement with another solvent as a result of sequential pervaporation, led to a significant decrease in the rate of transfer of polar liquids and a decrease in the selectivity of the membrane. However, the dehydrocyclization reaction resulted in more brittle films with low permeability to penetrants of different polarities. The results of our comprehensive study made it possible to assume the decisive influence of structural changes in membranes occurring in connection with the competitive formation of intra- and intermolecular hydrogen bonds.
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Affiliation(s)
- Svetlana V. Kononova
- Institute of Macromolecular Compounds, Russian Academy of Science, Bolshoy pr. 31, Saint-Petersburg 199004, Russia; (G.K.L.); (G.N.G.); (E.V.K.); (E.N.V.); (N.V.A.); (E.N.P.); (A.Y.V.); (E.N.B.); (N.V.Z.)
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Emerging membranes for separation of organic solvent mixtures by pervaporation or vapor permeation. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2022.121729] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/25/2023]
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Sapegin DA, Chekmachev AV. PyVaporation: A Python Package for Studying and Modelling Pervaporation Processes. MEMBRANES 2022; 12:784. [PMID: 36005699 PMCID: PMC9416308 DOI: 10.3390/membranes12080784] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/28/2022] [Revised: 08/10/2022] [Accepted: 08/11/2022] [Indexed: 06/15/2023]
Abstract
PyVaporation-a freely available Python package with an open-source code for modelling and studying pervaporation processes-is introduced. The theoretical background of the solution, its applicability and limitations are discussed. The usability of the package is evaluated using various examples of working with and modelling experimental data. A general equation for the representation of a component's permeance as a function of feed composition, temperature and initial feed composition is proposed and implemented in the developed package. The suggested general permeance equation may be used for the description of an extremal character of permeance as a function of process temperature and feed composition, allowing the description of processes with a high degree of non-ideality. The application of the package allowed modelling experimental points of various sets of hydrophilic pervaporation data and data on membrane performance from independent sources with a relative root mean square deviation of not more than 9% for flux and not more than 5% for a separated mixture concentration. The application of the facilitated parameter approach allowed the prediction of the components' permeance as a function of feed concentration at various initial feed concentrations with a relative root mean square error of 3-26%. The package was proven useful for modelling isothermal and adiabatic time and length-dependent pervaporation processes. The comparison of the models obtained with PyVaporation with models provided in the literature indicated similar accuracy of the obtained results, thereby proving the applicability of the developed package.
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Anggarini U, Yu L, Nagasawa H, Kanezashi M, Tsuru T. Structural transformation of the nickel coordination-induced subnanoporosity of aminosilica membranes for methanol-selective, high-flux pervaporation. J Memb Sci 2022. [DOI: 10.1016/j.memsci.2022.120613] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
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Kononova SV, Sapegin DA, Gubanova GN, Afanas’eva NV, Didenko AN, Popova EN, Vlasova EN, Svetlichnyi VM, Volkov AY, Vylegzhanina ME, Zakharova NV, Nechitailov AA, Zelenina NK. New polyimide ionomers derived from 4,4 ′-diamino-[1,1 ′-biphenyl]-2,2 ′-disulfonic acid for fuel cell applications. HIGH PERFORM POLYM 2022. [DOI: 10.1177/09540083221093759] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Abstract
The set of important properties of polymers necessary for their use as fuel cell membranes, such as film-forming properties, stability in acidic aqueous media, thermal stability, proton conductivity, is determined by their chemical structure, which provides not only basic and fragmentary mobility of the polymer chain but also complex supramolecular structural features (in particular, phase separation). The effect of the chemical structure of aromatic polyimide sulfonic acids, containing a fragment of 4,4′-diamino[1,1′-biphenyl]-2,2′-disulfonic acid (BDSA), on their membrane-forming properties is discussed, as well as the membrane stability under the conditions of a hydrogen-air fuel cell. The research is aimed at investigating sulfonated polyimides based on the commercially available rigid monomer - BDSA and flexible dianhydrides with an electron donor in their structure. As a model for this study, two aromatic anhydrides with flexible -O- bonds were chosen for investigating the potential of corresponding polyimide films in application to proton exchange membranes. The synthesized sulfonic acid polyimide BDSA-SPI-4(H) is of interest as a proton-conducting membrane polymer for direct energy conversion electrochemical devices and has shown to be a promising material for this group of devices. It is suggested that the presence of the flexible electron donor bonds in the structure of dianhydride should increase the stability of the membranes prepared from BDSA. The properties of polyimide sulfonic acids from the aforementioned diamine and dianhydrides of different fragmentary flexibility implemented in this work could help the understanding of the connection between chemical structure and properties of the material in application to proton exchange membranes development.
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Affiliation(s)
- Svetlana V Kononova
- Institute of Macromolecular Compounds Russian Academy of Science, Saint Petersburg, Russia
- Saint-Petersburg Polytechnic University, Saint-Petersburg, Russia
| | - Denis A Sapegin
- Institute of Macromolecular Compounds Russian Academy of Science, Saint Petersburg, Russia
| | - Galina N Gubanova
- Institute of Macromolecular Compounds Russian Academy of Science, Saint Petersburg, Russia
| | - Nadezhda V Afanas’eva
- Institute of Macromolecular Compounds Russian Academy of Science, Saint Petersburg, Russia
| | - Andrei N Didenko
- Institute of Macromolecular Compounds Russian Academy of Science, Saint Petersburg, Russia
| | - Elena N Popova
- Institute of Macromolecular Compounds Russian Academy of Science, Saint Petersburg, Russia
| | - Elena N Vlasova
- Institute of Macromolecular Compounds Russian Academy of Science, Saint Petersburg, Russia
| | - Valentin M Svetlichnyi
- Institute of Macromolecular Compounds Russian Academy of Science, Saint Petersburg, Russia
| | - Anatoliy Y Volkov
- Institute of Macromolecular Compounds Russian Academy of Science, Saint Petersburg, Russia
| | - Milana E Vylegzhanina
- Institute of Macromolecular Compounds Russian Academy of Science, Saint Petersburg, Russia
| | - Natalya V Zakharova
- Institute of Macromolecular Compounds Russian Academy of Science, Saint Petersburg, Russia
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Sapegin DA, Gubanova GN, Vlasova EN, Zaharova NV, Afanas'eva NV, Popova EN, Sokolova MP, Lavrentyev VK, Primachenko ON, Kononova SV. Introduction of a crystalline block as a strategy to increase swelling resistance and dimensional stability of sulfonated copolyimide. J Appl Polym Sci 2022. [DOI: 10.1002/app.52373] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Denis Andzheevich Sapegin
- Department of Thermostable Polymers Institute of Macromolecular Compounds Russian Academy of Science Saint‐Petersburg Russia
| | - Galina Nikolaevna Gubanova
- Department of Thermostable Polymers Institute of Macromolecular Compounds Russian Academy of Science Saint‐Petersburg Russia
| | - Elena Nikolaevna Vlasova
- Department of Thermostable Polymers Institute of Macromolecular Compounds Russian Academy of Science Saint‐Petersburg Russia
| | - Natalya Vladimirovna Zaharova
- Department of Thermostable Polymers Institute of Macromolecular Compounds Russian Academy of Science Saint‐Petersburg Russia
| | - Nadezhda Vasil'evna Afanas'eva
- Department of Thermostable Polymers Institute of Macromolecular Compounds Russian Academy of Science Saint‐Petersburg Russia
| | - Elena Nikolaevna Popova
- Department of Thermostable Polymers Institute of Macromolecular Compounds Russian Academy of Science Saint‐Petersburg Russia
| | - Maria Petrovna Sokolova
- Department of Thermostable Polymers Institute of Macromolecular Compounds Russian Academy of Science Saint‐Petersburg Russia
| | | | - Oleg Nikolaevich Primachenko
- Department of Thermostable Polymers Institute of Macromolecular Compounds Russian Academy of Science Saint‐Petersburg Russia
| | - Svetlana Viktorovna Kononova
- Department of Thermostable Polymers Institute of Macromolecular Compounds Russian Academy of Science Saint‐Petersburg Russia
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SUZ-4 zeolite membrane fabricated by dynamic hydrothermal crystallization for pervaporation separation of MeOH/MMA mixture. J Memb Sci 2022. [DOI: 10.1016/j.memsci.2021.119974] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Hao L, Cui X, Wu X, Wang J, Li Y, Li W, Cao X, Zhang H. High‐flux and solvent‐selective membranes with aromatic functionalities and dual‐layer structures. J Appl Polym Sci 2022. [DOI: 10.1002/app.51418] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Lan Hao
- School of Chemical Engineering Zhengzhou University Zhengzhou China
| | - Xulin Cui
- School of Chemical Engineering Zhengzhou University Zhengzhou China
| | - Xiaoli Wu
- School of Chemical Engineering Zhengzhou University Zhengzhou China
| | - Jingtao Wang
- School of Chemical Engineering Zhengzhou University Zhengzhou China
| | - Yifan Li
- School of Chemical Engineering Zhengzhou University Zhengzhou China
| | - Wenpeng Li
- School of Chemical Engineering Zhengzhou University Zhengzhou China
| | - Xingzhong Cao
- Key Laboratory of Nuclear Analysis Techniques Institute of High Energy Physics, Chinese Academy of Sciences Beijing China
| | - Haoqin Zhang
- School of Chemical Engineering Zhengzhou University Zhengzhou China
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Novel pervaporation mixed matrix membranes based on polyphenylene isophtalamide modified by metal–organic framework UiO-66(NH2)-EDTA for highly efficient methanol isolation. Sep Purif Technol 2021. [DOI: 10.1016/j.seppur.2021.118370] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/08/2023]
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11
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Sapegin D, Gubanova G, Kruchinina E, Volkov AY, Popova E, Vylegzhanina M, Setnickova K, Kononova S. On the structure, morphology and transport through limitedly flexible chain sulfonated co-polyimide. POLYMER 2021. [DOI: 10.1016/j.polymer.2020.123142] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Sapegin DA, Gubanova GN, Popova EN, Kononova SV. Increasing the performance of asymmetric pervaporation membranes for the separation of methanol/methyl‐tert‐butyl ether mixtures by the introduction of sulfonated polyimide into the poly(amide‐imide) matrix. J Appl Polym Sci 2020. [DOI: 10.1002/app.49982] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Denis Andzheevich Sapegin
- R&D department S&R Systems LLC Saint‐Petersburg Russia
- Institute of Macromolecular Compounds Russian Academy of Science Saint‐Petersburg Russia
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