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Otsuka M, Ogata T, Hattori Y, Sasaki T. Evaluation of the effect of granule size of raw tableting materials on critical quality attributes of tablets during the continuous tablet manufacturing process using near-infrared spectroscopy. Drug Dev Ind Pharm 2023; 49:692-702. [PMID: 37847490 DOI: 10.1080/03639045.2023.2271979] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/22/2023] [Accepted: 10/12/2023] [Indexed: 10/18/2023]
Abstract
OBJECTIVE The effects of granule size of raw materials on tablet hardness (TH) and weight (TW) in the continuous tablet manufacturing process (CTMP) were investigated using near-infrared spectroscopy (NIRS). METHODS Granule materials of different sizes were prepared by extrusion granulation from a standard granule formula powder containing lactose/starch and 4.5% acetaminophen. Large-, small-, and medium-sized granules were sequentially filled in a hopper, and tablets were produced continuously using a single-shot tableting machine. After arranging approximately 500 tablets in order, the tablets were subjected to NIRS. A total of 450 NIRS datasets were divided into three groups of 150 each (calibration, validation 1, and validation 2 datasets). RESULTS The best fitted calibration models for predicting TH and TW were obtained, with sufficient accuracy, based on NIRS using the partial least squares regression, and comprised both physical and chemical information. The regression and loading vectors of the calibration models suggested that the models used to predict TH and TW involve physical information based on geometrical factors of the tablet and chemical information related to binder-related intermolecular interactions. CONCLUSIONS The changes in the predicted value profiles of TH and TW using NIRS reflected the changes in the measured values depending on the raw granule size during CTMP.
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Affiliation(s)
- Makoto Otsuka
- Research Institute of Electronics, Shizuoka University, Hamamatsu, Japan
- Faculty of Pharmacy, Musashino University, Nishi-Tokyo, Japan
| | - Tokiro Ogata
- Faculty of Pharmacy, Musashino University, Nishi-Tokyo, Japan
| | - Yusuke Hattori
- Faculty of Pharmacy, Musashino University, Nishi-Tokyo, Japan
| | - Tetsuo Sasaki
- Graduate School of Medical Photonics, Shizuoka University, Hamamatsu, Shizuoka, Japan
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Otsuka M, Funakubo F, Suzuki T, Hattori Y, Tsutsui K, Adachi N, Sasaki T. Real-time monitoring of tablet surface temperature during high-speed tableting by infrared thermal imaging. J Drug Deliv Sci Technol 2022. [DOI: 10.1016/j.jddst.2021.102736] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/01/2022]
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3
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Saito S, Hattori Y, Sakamoto T, Otsuka M. Real-time monitoring of pharmaceutical properties of medical tablets during direct tableting process by hybrid tableting process parameter-time profiles. Biomed Mater Eng 2019; 30:509-524. [PMID: 31771033 DOI: 10.3233/bme-191071] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
BACKGROUND Real-time monitoring is required for the pharmaceutical manufacturing process to produce high-quality pharmaceutical products. OBJECTIVE Changes in the critical tableting process parameters of single-punch tableting machine due to variability in the moisture content of the raw powders were monitored by hybrid tableting pressure-time profiles. METHODS After mixing of the raw powders, which consisted of theophylline, anhydrous lactose, potato starch and crystalline cellulose, they were stored at 0%, 45%, or 75% relative humidity (RH) for 24 h, respectively. Continuous tablet productions were carried out using the mixed powder samples at 10%, 45%, or 75% RH, respectively. The critical process parameters, such as upper and lower puncture pressures, die wall pressures, and inter-punch distances were recoded with the tableting machine, and then, tablet hardness (H), weight (W) and disintegration time (DT) of the tablets were measured. RESULTS Hybrid tableting pressure-time profiles were obtained from various critical process parameters, and calibration models to predict pharmaceutical properties were calculated based on the hybrid profiles using a partial-least-squares regression (PLSR) method. In addition, the consistency of the calibration models were verified by constructing robust calibration models. CONCLUSION Informetrical analysis for tablets based on hybrid tableting pressure-time profiles could evaluate the change of tablet properties dependent on the moisture content in the raw powders during the tableting process. The changes of tableting properties and elasticity were caused by agglomeration of powder particles at moisture content.
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Affiliation(s)
- Shuji Saito
- Graduate School of Pharmaceutical Sciences, Musashino University, Nishi-Tokyo, Tokyo, Japan
| | - Yusuke Hattori
- Graduate School of Pharmaceutical Sciences, Musashino University, Nishi-Tokyo, Tokyo, Japan
| | - Tomoaki Sakamoto
- Division of Drugs, National Institute of Health Sciences, Kawasaki-ku, Kawasaki City, Kanagawa, Japan
| | - Makoto Otsuka
- Graduate School of Pharmaceutical Sciences, Musashino University, Nishi-Tokyo, Tokyo, Japan
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Hirschberg C, Schmidt Larsen M, Bøtker JP, Rantanen J. Additive manufacturing of prototype elements with process interfaces for continuously operating manufacturing lines. Asian J Pharm Sci 2018; 13:575-583. [PMID: 32104431 PMCID: PMC7032261 DOI: 10.1016/j.ajps.2018.04.007] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/11/2017] [Revised: 04/16/2018] [Accepted: 04/20/2018] [Indexed: 11/17/2022] Open
Abstract
Rapid prototyping based on in silico design and 3D printing enables fast customization of complex geometries to multiple needs. This study utilizes, additive manufacturing for rapid prototyping of elements for continuously operating mixing geometries including interfaces with process analytical technology (PAT) tools, to show that 3D printing can be used for prototyping of both parts of production line and PAT interfacing solution. An additional setup was designed for measuring the dynamic calibration samples for a semi-quantitative near infrared (NIR) spectroscopic model. The powder was filled in a small calibration chamber and in-line NIR spectra of calibration samples were collected from moving material while mimicking the powder flow dynamics in a typical continuous mixer. This dynamic powder mixing system was compared with a static powder calibration model where the NIR probe was placed at different positions on a static sample. Principal component analysis (PCA) revealed that the 3D printed device with dynamic measurement of the NIR spectra had more potential for quantitative analysis. With the prototype continuous mixer, two differently placed process interfaces for NIR spectroscopic monitoring of the powder mixing were evaluated. With this approach, the importance of positioning the process analytical tools to assess the blend uniformity could be demonstrated. It was also observed that with the longer mixing geometry, a better mixing result was achieved due to a larger hold up volume and increased residence time.
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Affiliation(s)
| | | | | | - Jukka Rantanen
- Department of Pharmacy, University of Copenhagen, Universitetsparken 2, 2300 Copenhagen, Denmark
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5
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Xue Z, Xu B, Shi X, Yang C, Cui X, Luo G, Qiao Y. Overall uncertainty measurement for near infrared analysis of cryptotanshinone in tanshinone extract. SPECTROCHIMICA ACTA. PART A, MOLECULAR AND BIOMOLECULAR SPECTROSCOPY 2017; 170:39-47. [PMID: 27404670 DOI: 10.1016/j.saa.2016.07.003] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/08/2015] [Accepted: 07/03/2016] [Indexed: 06/06/2023]
Abstract
This study presented a new strategy of overall uncertainty measurement for near infrared (NIR) quantitative analysis of cryptotanshinone in tanshinone extract powders. The overall uncertainty of NIR analysis from validation data of precision, trueness and robustness study was fully investigated and discussed. Quality by design (QbD) elements, such as risk assessment and design of experiment (DOE) were utilized to organize the validation data. An "I×J×K" (series I, the number of repetitions J and level of concentrations K) full factorial design was used to calculate uncertainty from the precision and trueness data. And a 2(7-4) Plackett-Burmann matrix with four different influence factors resulted from the failure mode and effect analysis (FMEA) analysis was adapted for the robustness study. The overall uncertainty profile was introduced as a graphical decision making tool to evaluate the validity of NIR method over the predefined concentration range. In comparison with the T. Saffaj's method (Analyst, 2013, 138, 4677.) for overall uncertainty assessment, the proposed approach gave almost the same results, demonstrating that the proposed method was reasonable and valid. Moreover, the proposed method can help identify critical factors that influence the NIR prediction performance, which could be used for further optimization of the NIR analytical procedures in routine use.
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Affiliation(s)
- Zhong Xue
- Beijing University of Chinese Medicine, Beijing 100029, China; The Key Laboratory of TCM Information Engineering of State Administration of Traditional Chinese Medicine, Beijing 100029, China
| | - Bing Xu
- Beijing University of Chinese Medicine, Beijing 100029, China; The Key Laboratory of TCM Information Engineering of State Administration of Traditional Chinese Medicine, Beijing 100029, China.
| | - Xinyuan Shi
- Beijing University of Chinese Medicine, Beijing 100029, China; The Key Laboratory of TCM Information Engineering of State Administration of Traditional Chinese Medicine, Beijing 100029, China
| | - Chan Yang
- Beijing University of Chinese Medicine, Beijing 100029, China; The Key Laboratory of TCM Information Engineering of State Administration of Traditional Chinese Medicine, Beijing 100029, China
| | - Xianglong Cui
- Beijing University of Chinese Medicine, Beijing 100029, China; The Key Laboratory of TCM Information Engineering of State Administration of Traditional Chinese Medicine, Beijing 100029, China
| | - Gan Luo
- Beijing University of Chinese Medicine, Beijing 100029, China; The Key Laboratory of TCM Information Engineering of State Administration of Traditional Chinese Medicine, Beijing 100029, China
| | - Yanjiang Qiao
- Beijing University of Chinese Medicine, Beijing 100029, China; The Key Laboratory of TCM Information Engineering of State Administration of Traditional Chinese Medicine, Beijing 100029, China.
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Brouckaert D, Uyttersprot JS, Broeckx W, De Beer T. Development and validation of an at-line fast and non-destructive Raman spectroscopic method for the quantification of multiple components in liquid detergent compositions. Anal Chim Acta 2016; 941:26-34. [DOI: 10.1016/j.aca.2016.08.050] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/08/2016] [Revised: 08/16/2016] [Accepted: 08/31/2016] [Indexed: 11/17/2022]
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7
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Pereira LS, Carneiro MF, Botelho BG, Sena MM. Calibration transfer from powder mixtures to intact tablets: A new use in pharmaceutical analysis for a known tool. Talanta 2016; 147:351-7. [DOI: 10.1016/j.talanta.2015.10.006] [Citation(s) in RCA: 18] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/08/2015] [Revised: 09/30/2015] [Accepted: 10/02/2015] [Indexed: 10/22/2022]
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9
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Rantanen J, Khinast J. The Future of Pharmaceutical Manufacturing Sciences. J Pharm Sci 2015; 104:3612-3638. [PMID: 26280993 PMCID: PMC4973848 DOI: 10.1002/jps.24594] [Citation(s) in RCA: 209] [Impact Index Per Article: 23.2] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/06/2014] [Revised: 06/26/2015] [Accepted: 06/29/2015] [Indexed: 12/13/2022]
Abstract
The entire pharmaceutical sector is in an urgent need of both innovative technological solutions and fundamental scientific work, enabling the production of highly engineered drug products. Commercial-scale manufacturing of complex drug delivery systems (DDSs) using the existing technologies is challenging. This review covers important elements of manufacturing sciences, beginning with risk management strategies and design of experiments (DoE) techniques. Experimental techniques should, where possible, be supported by computational approaches. With that regard, state-of-art mechanistic process modeling techniques are described in detail. Implementation of materials science tools paves the way to molecular-based processing of future DDSs. A snapshot of some of the existing tools is presented. Additionally, general engineering principles are discussed covering process measurement and process control solutions. Last part of the review addresses future manufacturing solutions, covering continuous processing and, specifically, hot-melt processing and printing-based technologies. Finally, challenges related to implementing these technologies as a part of future health care systems are discussed.
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Affiliation(s)
- Jukka Rantanen
- Department of Pharmacy, Faculty of Health and Medical Sciences, University of Copenhagen, Denmark.
| | - Johannes Khinast
- Institute of Process and Particle Engineering, Graz University of Technology, Graz, Austria; Research Center Pharmaceutical Engineering, Graz, Austria.
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Chavez PF, Sacré PY, De Bleye C, Netchacovitch L, Mantanus J, Motte H, Schubert M, Hubert P, Ziemons E. Active content determination of pharmaceutical tablets using near infrared spectroscopy as Process Analytical Technology tool. Talanta 2015; 144:1352-9. [PMID: 26452969 DOI: 10.1016/j.talanta.2015.08.018] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/05/2015] [Revised: 08/03/2015] [Accepted: 08/07/2015] [Indexed: 11/26/2022]
Abstract
The aim of this study was to develop Near infrared (NIR) methods to determine the active content of non-coated pharmaceutical tablets manufactured from a proportional tablet formulation. These NIR methods intend to be used for the monitoring of the active content of tablets during the tableting process. Firstly, methods were developed in transmission and reflection modes to quantify the API content of the lowest dosage strength. Secondly, these methods were fully validated for a concentration range of 70-130% of the target active content using the accuracy profile approach based on β-expectation tolerance intervals. The model using the transmission mode showed a better ability to predict the right active content compared to the reflection one. However, the ability of the reflection mode to quantify the API content in the highest dosage strength was assessed. Furthermore, the NIR method based on the transmission mode was successfully used to monitor at-line the tablet active content during the tableting process, providing better insight of the API content during the process. This improvement of control of the product quality provided by this PAT method is thoroughly compliant with the Quality by Design (QbD) concept. Finally, the transfer of the transmission model from the off-line to an on-line spectrometer was efficiently investigated.
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Affiliation(s)
- Pierre-François Chavez
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Analytical Chemistry, CHU, B36, 4000 Liege, Belgium.
| | - Pierre-Yves Sacré
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Analytical Chemistry, CHU, B36, 4000 Liege, Belgium
| | - Charlotte De Bleye
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Analytical Chemistry, CHU, B36, 4000 Liege, Belgium
| | - Lauranne Netchacovitch
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Analytical Chemistry, CHU, B36, 4000 Liege, Belgium
| | - Jérôme Mantanus
- UCB Pharma S.A., Avenue de l'Industrie, 1420 Braine-l'Alleud, Belgium
| | - Henri Motte
- UCB Pharma S.A., Avenue de l'Industrie, 1420 Braine-l'Alleud, Belgium
| | - Martin Schubert
- UCB Pharma S.A., Avenue de l'Industrie, 1420 Braine-l'Alleud, Belgium
| | - Philippe Hubert
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Analytical Chemistry, CHU, B36, 4000 Liege, Belgium
| | - Eric Ziemons
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Analytical Chemistry, CHU, B36, 4000 Liege, Belgium
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11
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Chavez PF, Lebrun P, Sacré PY, De Bleye C, Netchacovitch L, Cuypers S, Mantanus J, Motte H, Schubert M, Evrard B, Hubert P, Ziemons E. Optimization of a pharmaceutical tablet formulation based on a design space approach and using vibrational spectroscopy as PAT tool. Int J Pharm 2015; 486:13-20. [DOI: 10.1016/j.ijpharm.2015.03.025] [Citation(s) in RCA: 18] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/22/2015] [Revised: 03/10/2015] [Accepted: 03/13/2015] [Indexed: 10/23/2022]
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12
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Pestieau A, Krier F, Thoorens G, Dupont A, Chavez PF, Ziemons E, Hubert P, Evrard B. Towards a real time release approach for manufacturing tablets using NIR spectroscopy. J Pharm Biomed Anal 2014; 98:60-7. [DOI: 10.1016/j.jpba.2014.05.002] [Citation(s) in RCA: 29] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/24/2014] [Revised: 04/28/2014] [Accepted: 05/01/2014] [Indexed: 11/27/2022]
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13
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Botelho BG, de Assis LP, Sena MM. Development and analytical validation of a simple multivariate calibration method using digital scanner images for sunset yellow determination in soft beverages. Food Chem 2014; 159:175-80. [DOI: 10.1016/j.foodchem.2014.03.048] [Citation(s) in RCA: 30] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/28/2013] [Revised: 02/21/2014] [Accepted: 03/09/2014] [Indexed: 11/17/2022]
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14
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Kauppinen A, Toiviainen M, Lehtonen M, Järvinen K, Paaso J, Juuti M, Ketolainen J. Validation of a multipoint near-infrared spectroscopy method for in-line moisture content analysis during freeze-drying. J Pharm Biomed Anal 2014; 95:229-37. [DOI: 10.1016/j.jpba.2014.03.008] [Citation(s) in RCA: 18] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/08/2014] [Revised: 03/06/2014] [Accepted: 03/08/2014] [Indexed: 10/25/2022]
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15
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Järvinen K, Hoehe W, Järvinen M, Poutiainen S, Juuti M, Borchert S. In-line monitoring of the drug content of powder mixtures and tablets by near-infrared spectroscopy during the continuous direct compression tableting process. Eur J Pharm Sci 2013; 48:680-8. [PMID: 23313622 DOI: 10.1016/j.ejps.2012.12.032] [Citation(s) in RCA: 81] [Impact Index Per Article: 7.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/14/2012] [Revised: 12/17/2012] [Accepted: 12/24/2012] [Indexed: 11/30/2022]
Abstract
Continuous manufacturing methods offer economic and quality advantages when compared with batch manufacturing methods. In continuous manufacturing, one requires real time assurance of quality of product via the implementation of PAT tools. This study focuses on an in-line near-infrared (NIR) spectroscopic method for determining the drug content of powder mixtures and tablets during a continuous tableting process. Tablets consisting of acetaminophen (20-30%), lactose (69.07-78.93%) and magnesium stearate (0.93-1.07%) were prepared in a continuous direct compression line that consisted of two loss-in-weight feeders, one for acetaminophen and one for premixed lactose and magnesium stearate, and a continuous mixer followed by a rotary tablet press. NIR spectroscopy was applied to the continuous mixer and tablet press to perform a 100% product check at full tableting speed. The UV-spectrophotometric method was used as an off-line reference method to determine the acetaminophen content in the samples. The powder mixture and tablet samples were taken during the process for the calibration of continuous mixer and tablet press, respectively. For the continuous mixer, model creation with the PLS method yielded R-Square and RMSEC (root mean square error of calibration) values of 0.975% and 0.56%, respectively. For the tablet press, the corresponding R-Square and RMSEC values were 0.943% and 0.75%, respectively. A test run demonstrated good predictability in the estimation of the API content in the powder mixtures and tablets during the continuous tableting process. For the continuous mixer and tablet press, the RMSEP (root mean square error of prediction) values were 0.96% and 1.37%, respectively. This study demonstrates that an NIR instrument capable of fast spectra acquisition can be a valuable tool for the in-line monitoring of the continuous mixing and tableting processes.
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Affiliation(s)
- Kristiina Järvinen
- School of Pharmacy, Pharmaceutical Technology, Faculty of Health Sciences, University of Eastern Finland, P.O. Box 1627, FI-70211 Kuopio, Finland.
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Bouabidi A, Talbi M, Bourichi H, Bouklouze A, El Karbane M, Boulanger B, Brik Y, Hubert P, Rozet E. Flexibility and applicability of β-expectation tolerance interval approach to assess the fitness of purpose of pharmaceutical analytical methods. Drug Test Anal 2012; 4:1014-27. [PMID: 22615163 DOI: 10.1002/dta.1345] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/14/2011] [Revised: 02/06/2012] [Accepted: 02/27/2012] [Indexed: 11/10/2022]
Abstract
An innovative versatile strategy using Total Error has been proposed to decide about the method's validity that controls the risk of accepting an unsuitable assay together with the ability to predict the reliability of future results. This strategy is based on the simultaneous combination of systematic (bias) and random (imprecision) error of analytical methods. Using validation standards, both types of error are combined through the use of a prediction interval or β-expectation tolerance interval. Finally, an accuracy profile is built by connecting, on one hand all the upper tolerance limits, and on the other hand all the lower tolerance limits. This profile combined with pre-specified acceptance limits allows the evaluation of the validity of any quantitative analytical method and thus their fitness for their intended purpose. In this work, the approach of accuracy profile was evaluated on several types of analytical methods encountered in the pharmaceutical industrial field and also covering different pharmaceutical matrices. The four studied examples depicted the flexibility and applicability of this approach for different matrices ranging from tablets to syrups, different techniques such as liquid chromatography, or UV spectrophotometry, and for different categories of assays commonly encountered in the pharmaceutical industry i.e. content assays, dissolution assays, and quantitative impurity assays. The accuracy profile approach assesses the fitness of purpose of these methods for their future routine application. It also allows the selection of the most suitable calibration curve, the adequate evaluation of a potential matrix effect and propose efficient solution and the correct definition of the limits of quantification of the studied analytical procedures.
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Affiliation(s)
- A Bouabidi
- Analytical Chemistry Laboratory, CIRM, Institute of Pharmacy, University of Liège, Belgium
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Boyer C, Gaudin K, Kauss T, Gaubert A, Boudis A, Verschelden J, Franc M, Roussille J, Boucher J, Olliaro P, White NJ, Millet P, Dubost JP. Development of NIRS method for quality control of drug combination artesunate-azithromycin for the treatment of severe malaria. J Pharm Biomed Anal 2012; 67-68:10-5. [PMID: 22579599 PMCID: PMC3830179 DOI: 10.1016/j.jpba.2012.04.009] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/11/2011] [Revised: 03/01/2012] [Accepted: 04/07/2012] [Indexed: 11/18/2022]
Abstract
Near infrared spectroscopy (NIRS) methods were developed for the determination of analytical content of an antimalarial-antibiotic (artesunate and azithromycin) co-formulation in hard gelatin capsule (HGC). The NIRS consists of pre-processing treatment of spectra (raw spectra and first-derivation of two spectral zones), a unique principal component analysis model to ensure the specificity and then two partial least-squares regression models for the determination content of each active pharmaceutical ingredient. The NIRS methods were developed and validated with no reference method, since the manufacturing process of HGC is basically mixed excipients with active pharmaceutical ingredients. The accuracy profiles showed β-expectation tolerance limits within the acceptance limits (±5%). The analytical control approach performed by reversed phase (HPLC) required two different methods involving two different preparation and chromatographic methods. NIRS offers advantages in terms of lower costs of equipment and procedures, time saving, environmentally friendly.
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Affiliation(s)
- Chantal Boyer
- Développements Analytiques et Pharmaceutiques appliqués aux Maladies Négligées et aux Contrefaçons, EA 4575, Université Bordeaux Segalen, 146 rue Léo Saignat, 33076 Bordeaux Cedex, France
| | - Karen Gaudin
- Développements Analytiques et Pharmaceutiques appliqués aux Maladies Négligées et aux Contrefaçons, EA 4575, Université Bordeaux Segalen, 146 rue Léo Saignat, 33076 Bordeaux Cedex, France
- Corresponding author. Tel.: +33 5 5757 4686; fax: +33 5 5757 4684.
| | - Tina Kauss
- Développements Analytiques et Pharmaceutiques appliqués aux Maladies Négligées et aux Contrefaçons, EA 4575, Université Bordeaux Segalen, 146 rue Léo Saignat, 33076 Bordeaux Cedex, France
| | - Alexandra Gaubert
- Développements Analytiques et Pharmaceutiques appliqués aux Maladies Négligées et aux Contrefaçons, EA 4575, Université Bordeaux Segalen, 146 rue Léo Saignat, 33076 Bordeaux Cedex, France
| | - Abdelhakim Boudis
- Développements Analytiques et Pharmaceutiques appliqués aux Maladies Négligées et aux Contrefaçons, EA 4575, Université Bordeaux Segalen, 146 rue Léo Saignat, 33076 Bordeaux Cedex, France
| | - Justine Verschelden
- Développements Analytiques et Pharmaceutiques appliqués aux Maladies Négligées et aux Contrefaçons, EA 4575, Université Bordeaux Segalen, 146 rue Léo Saignat, 33076 Bordeaux Cedex, France
| | - Mickaël Franc
- Développements Analytiques et Pharmaceutiques appliqués aux Maladies Négligées et aux Contrefaçons, EA 4575, Université Bordeaux Segalen, 146 rue Léo Saignat, 33076 Bordeaux Cedex, France
| | - Julie Roussille
- Développements Analytiques et Pharmaceutiques appliqués aux Maladies Négligées et aux Contrefaçons, EA 4575, Université Bordeaux Segalen, 146 rue Léo Saignat, 33076 Bordeaux Cedex, France
| | - Jacques Boucher
- Développements Analytiques et Pharmaceutiques appliqués aux Maladies Négligées et aux Contrefaçons, EA 4575, Université Bordeaux Segalen, 146 rue Léo Saignat, 33076 Bordeaux Cedex, France
| | - Piero Olliaro
- Tropical Disease Research, World Health Organization, Geneva, Switzerland
- Tropical Medicine, Mahidol University, 420/6 Rayvithi Road, Bangkok 10400, Thailand
- University of Oxford, UK
| | - Nicholas J. White
- Tropical Medicine, Mahidol University, 420/6 Rayvithi Road, Bangkok 10400, Thailand
- University of Oxford, UK
| | - Pascal Millet
- Développements Analytiques et Pharmaceutiques appliqués aux Maladies Négligées et aux Contrefaçons, EA 4575, Université Bordeaux Segalen, 146 rue Léo Saignat, 33076 Bordeaux Cedex, France
| | - Jean-Pierre Dubost
- Développements Analytiques et Pharmaceutiques appliqués aux Maladies Négligées et aux Contrefaçons, EA 4575, Université Bordeaux Segalen, 146 rue Léo Saignat, 33076 Bordeaux Cedex, France
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De Bleye C, Chavez PF, Mantanus J, Marini R, Hubert P, Rozet E, Ziemons E. Critical review of near-infrared spectroscopic methods validations in pharmaceutical applications. J Pharm Biomed Anal 2012; 69:125-32. [PMID: 22464561 DOI: 10.1016/j.jpba.2012.02.003] [Citation(s) in RCA: 67] [Impact Index Per Article: 5.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/16/2012] [Accepted: 02/03/2012] [Indexed: 11/29/2022]
Abstract
Based on the large number of publications reported over the past five years, near-infrared spectroscopy (NIRS) is more and more considered an attractive and promising analytical tool regarding Process Analytical Technology and Green Chemistry. From the reviewed literature, few of these publications present a thoroughly validated NIRS method even if some guidelines have been published by different groups and regulatory authorities. However, as any analytical method, the validation of NIRS method is a mandatory step at the end of the development in order to give enough guarantees that each of the future results during routine use will be close enough to the true value. Besides the introduction of PAT concepts in the revised document of the European Pharmacopoeia (2.2.40) dealing with near-infrared spectroscopy recently published in Pharmeuropa, it agrees very well with this mandatory step. Indeed, the latter suggests to use similar analytical performance characteristics than those required for any analytical procedure based on acceptance criteria consistent with the intended use of the method. In this context, this review gives a comprehensive and critical overview of the methodologies applied to assess the validity of quantitative NIRS methods used in pharmaceutical applications.
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Affiliation(s)
- C De Bleye
- Laboratory of Analytical Chemistry, CIRM, University of Liège, 1 Avenue de l'Hôpital, 4000 Liège, Belgium.
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19
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Wu Z, Xu B, Du M, Sui C, Shi X, Qiao Y. Validation of a NIR quantification method for the determination of chlorogenic acid in Lonicera japonica solution in ethanol precipitation process. J Pharm Biomed Anal 2012; 62:1-6. [DOI: 10.1016/j.jpba.2011.12.005] [Citation(s) in RCA: 45] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/11/2011] [Revised: 12/05/2011] [Accepted: 12/08/2011] [Indexed: 11/27/2022]
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20
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Rajalahti T, Kvalheim OM. Multivariate data analysis in pharmaceutics: A tutorial review. Int J Pharm 2011; 417:280-90. [DOI: 10.1016/j.ijpharm.2011.02.019] [Citation(s) in RCA: 245] [Impact Index Per Article: 18.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/18/2011] [Accepted: 02/10/2011] [Indexed: 10/18/2022]
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21
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Near infrared and Raman spectroscopy as Process Analytical Technology tools for the manufacturing of silicone-based drug reservoirs. Anal Chim Acta 2011; 699:96-106. [DOI: 10.1016/j.aca.2011.05.006] [Citation(s) in RCA: 26] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/17/2011] [Revised: 04/27/2011] [Accepted: 05/01/2011] [Indexed: 11/19/2022]
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22
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Affiliation(s)
- Jerome Workman
- Unity Scientific LLC, 117 Old State Rd., Brookfield, Connecticut 06804, and United States National University, 11255 North Torrey Pines Road, La Jolla, California 92037, United States
| | - Barry Lavine
- Department of Chemistry, Oklahoma State University, Stillwater, Oklahoma 74078, United States
| | - Ray Chrisman
- Atodyne Technologies, L.L.C., 4699 Pontiac Trail, Ann Arbor, Michigan 48105, United States
| | - Mel Koch
- Center for Process Analytical Chemistry (CPAC), University of Washington, Seattle, Washington 98195-1700, United States
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