Enhanced Pb and Zn stabilization in municipal solid waste incineration fly ash using waste fishbone hydroxyapatite

Effect of long-term dry-wet circulations on the Solidification/stabilization of Municipal solid waste incineration fly ash using a novel cementitious material

Solidification/stabilization (S/S) is a typical technique to immobilize toxic heavy metals in Municipal solid waste incineration fly ash (MSWI FA). This study utilized blast furnace slag, steel slag, desulfurization gypsum, and phosphoric acid sludge to develop a novel metallurgical slag based cementing material (MSCM). Its S/S effects of MSWI FA and long-term S/S effectiveness under dry-wet circulations (DWC) were evaluated and compared with ordinary Portland cement (OPC). The MSCM-FA block with 25 wt.% MSCM content achieved 28-day compressive strength of 9.38 MPa, indicating its high hydration reactivity. The leaching concentrations of Pb, Zn and Cd were just 51.4, 1895.8 and 36.1 μg/L, respectively, well below the limit standard of Municipal solid wastes in China (GB 16889-2008). After 30 times' DWC, leaching concentrations of Pb, Zn and Cd for MSCM-FA blocks increased up to 130.7, 9107.4 and 156.8 μg/L, respectively, but considerably lower than those for OPC-FA blocks (689, 11,870.6 and 185.2 μg/L, respectively). The XRD and chemical speciation analysis revealed the desorption of Pb, Zn and Cd attached to surface of C-S-H crystalline structure during the DWC. The XPS and SEM-EDS analysis confirmed the formation of Pb-O-Si and Zn-O-Si bonds via isomorphous replacement of C-A-S-H in binder-FA blocks. Ettringite crystalline structure in OPC-FA block was severely destructed during the DWC, resulting in the reduced contents of PbSO4 and CaZn2Si2O7·H2O and the higher leachability of Pb2+ and Zn2+.

Investigation of waste alkali-activated cementing material using municipal solid waste incineration fly ash and dravite as precursors: Mechanisms, performance, and on-site application

The proper treatment of municipal solid waste incineration fly ash (MSWIFA) is a crucial concern due to its hazardous nature and potential environmental harm. To address this issue, this study innovatively utilized dravite and black liquor to solidify MSWIFA. The semi-dry pressing method was employed, resulting in the production of waste alkali-activated cementing material (WACM). This material demonstrated impressive compressive and flexural strength, reaching 45.89 MPa and 6.55 MPa respectively, and effectively solidified heavy metal ions (Pb, Cr, Cu, Cd, and Zn). The leaching concentrations of these ions decreased from 27.15, 10.36, 8.94, 7.00, and 104.4 mg/L to 0.13, 1.05, 0.29, 0.06, and 12.28 mg/L, respectively. The strength of WACM increased by 3 times compared to conventionally produced materials. Furthermore, WACM exhibited excellent long-term performance, with acceptable heavy metal leaching and minimal mechanical degradation. Experimental and theoretical analyses revealed the heavy metal solidification mechanisms, including chemical binding, ion substitution and physical encapsulation. Finally, the on-site application of WACM confirmed its feasibility in meeting both environmental and strength requirements.

Preparation of functional geopolymers from municipal solid waste incineration fly ash: An approach combining experimental and computational simulation studies

This study aims to evaluate the feasibility and safety of using municipal solid waste incineration fly ash (MSW-IFA) in the development of geopolymer-based solidification/stabilization (S/S) treatments. Geopolymers have garnered attention as a sustainable alternative to traditional cement, owing to their high strength, stability, and minimal CO2 emissions. In this study, a combination of experimental and simulation calculations was used to investigate the setting time, mechanical properties, environmental risks, hydration mechanisms and processes of municipal solid waste incineration fly ash-based polymeric functional cementitious materials (GFCM). The results demonstrate that the mechanical properties of GFCM are related to the changes in the mineral phases and the degree of compactness. Quantum chemical calculations indicate that the hydration products may be [Si(OH)4], [Al(OH)3(OH2)] and [Al(OH)4]-. It is possible that the heavy metals are embedded in the hydrated silica-aluminate by electrostatic interaction or chemisorption. Heavy metals may be embedded in hydrated silica-aluminate by electrostatic action or chemisorption. This study provides a feasible method for resource utilization and heavy metal stabilization mechanism of MSW-IFA.

Transformation behavior of heavy metal during Co-thermal treatment of hazardous waste incineration fly ash and slag/electroplating sludge

In this study, the behavior of heavy metal transformation during the co-thermal treatment of hazardous waste incineration fly ash (HWIFA) and Fe-containing hazardous waste (including hazardous waste incineration bottom slag (HWIBS) and electroplating sludge (ES)) was investigated. The findings demonstrated that such a treatment effectively reduced the static leaching toxicity of Cr and Pb. Moreover, when the treatment temperature exceeded 1000 °C, the co-thermal treated sample exhibited low concentrations of dynamically leached Cr, Pb, and Zn, indicating that these heavy metals were successful detoxified. Thermodynamic analyses and phase transformation results suggested that the formation of spinel and the gradual disappearance of chromium dioxide in the presence of Fe-containing hazardous wastes contributed to the solidification of chromium. Additionally, the efficient detoxification of Pb and Zn was attributed to their volatilization and entry into the liquid phase during the co-thermal treatment process. Therefore, this study sets an excellent example of the co-thermal treatment of hazardous wastes and the control of heavy metal pollution during the treatment process.

Immobilization mechanisms of heavy metals by utilizing natural cow bone waste for municipal solid waste incineration fly ash treatment

Municipal solid waste incinerator (MSWI) fly ash poses intricate compositional challenges and potential environmental hazards. Effective management of such hazardous waste is imperative to mitigate the release of toxic compounds into the environment. Solidification/stabilization (S/S) processes have emerged as a viable strategy to transform MSWI fly ash from incineration waste into a safer and more environmentally benign material. This study aims to comprehensively investigate the potential of utilizing cow bone waste to stabilize heavy metals, focusing on Pb, within municipal solid waste incineration fly ash. Experimental investigations encompassed cow bone-to-fly ash weight ratios ranging from 0.0 (control group) to 7:3, a settling time of 2 h, and a liquid-to-solid (L/S) ratio of 1.0 mL/g. Cow bone waste exhibited pronounced efficacy, particularly within the short settling time, yielding a remarkable Pb removal efficiency of up to 99% at a cow bone waste dose of merely 2% and an L/S ratio of 1.0 mL/g. Concurrently, other heavy metals such as Cd, Cu, and Zn were effectively stabilized with a cow bone waste dose of 1.5% during the same 2-h settling period. The results underscore the pivotal roles of ash/bone ratio and settling time in augmenting Pb stabilization in MSWI fly ash. The application of cow bone waste is anticipated to offer a cost-effective and environmentally sound approach, aligning with sustainable waste management principles.

Hydroxyapatite: A journey from biomaterials to advanced functional materials

Hydroxyapatite (HAp), a well-known biomaterial, has witnessed a remarkable evolution over the years, transforming from a simple biocompatible substance to an advanced functional material with a wide range of applications. This abstract provides an overview of the significant advancements in the field of HAp and its journey towards becoming a multifunctional material. Initially recognized for its exceptional biocompatibility and bioactivity, HAp gained prominence in the field of bone tissue engineering and dental applications. Its ability to integrate with surrounding tissues, promote cellular adhesion, and facilitate osseointegration made it an ideal candidate for various biomedical implants and coatings. As the understanding of HAp grew, researchers explored its potential beyond traditional biomaterial applications. With advances in material synthesis and engineering, HAp began to exhibit unique properties that extended its utility to other disciplines. Researchers successfully tailored the composition, morphology, and surface characteristics of HAp, leading to enhanced mechanical strength, controlled drug release capabilities, and improved biodegradability. These modifications enabled the utilization of HAp in drug delivery systems, biosensors, tissue engineering scaffolds, and regenerative medicine applications. Moreover, the exceptional biomineralization properties of HAp allowed for the incorporation of functional ions and molecules during synthesis, leading to the development of bioactive coatings and composites with specific therapeutic functionalities. These functionalized HAp materials have demonstrated promising results in antimicrobial coatings, controlled release systems for growth factors and therapeutic agents, and even as catalysts in chemical reactions. In recent years, HAp nanoparticles and nanostructured materials have emerged as a focal point of research due to their unique physicochemical properties and potential for targeted drug delivery, imaging, and theranostic applications. The ability to manipulate the size, shape, and surface chemistry of HAp at the nanoscale has paved the way for innovative approaches in personalized medicine and regenerative therapies. This abstract highlights the exceptional evolution of HAp, from a traditional biomaterial to an advanced functional material. The exploration of novel synthesis methods, surface modifications, and nanoengineering techniques has expanded the horizon of HAp applications, enabling its integration into diverse fields ranging from biomedicine to catalysis. Additionally, this manuscript discusses the emerging prospects of HAp-based materials in photocatalysis, sensing, and energy storage, showcasing its potential as an advanced functional material beyond the realm of biomedical applications. As research in this field progresses, the future holds tremendous potential for HAp-based materials to revolutionize medical treatments and contribute to the advancement of science and technology.

Co-stabilization/solidification of heavy metals in municipal solid waste incineration fly ash and electrolytic manganese residue based on self-bonding characteristics

Municipal solid waste incineration (MSWI) fly ash and electrolytic manganese residue (EMR) were classified as hazardous waste, must be harmlessly processed prior to subsequent treatment or disposal. The competition between massive free manganese ions of raw EMR and other heavy metals was found, thus raw EMR was pretreated by calcining to eliminate competition of manganese with other heavy metals for stabilizer complexation. MSWI fly ash was successfully solidified with 6% NaH₂PO₄, 6% H₂NCSNH₂ and 20% sintered EMR (800 °C). The addition of sintered EMR enhanced solidification/stabilization of heavy metals in fly ash and the resulting product had a higher compressive strength for further reutilization like trench backfilling, structural fill and void filling. The stabilization/solidification mechanism of heavy metals was attributed to the combined interaction of heavy metal precipitation in stabilizers and ion exchange or physical encapsulation in silicate compounds like calcium silicate, which is a feasible and valuable approach to co-disposal of MSWI fly ash and EMR.

Release of soluble ions and heavy metal during fly ash washing by deionized water and sodium carbonate solution

Two municipal solid waste incineration fly ashes were selected for washing by deionized water and Na₂CO₃ solution for comparison. Results showed that the benefits of washing were two folds: (1) Washing was able to reduce the contents of Cl^- and SO₄^2- while increased the contents of CaO, SiO₂, Al₂O₃ etc.; (2) Washing by Na₂CO₃ solution showed increased stability of heavy metals (Cr, Ni, Cd, Cu, Zn and Pb) and fly ash was safe for later reuse. Release of Cl^- was high at more than 90% regardless of washing solution. SO₄^2- and Ca²⁺ removal was highly dependent on the dissolution and precipitation equilibriums. Na₂CO₃ washing promoted the formation of CaCO₃. Thus SO₄^2- was washed off instead of precipitating as CaSO₄ and retained in fly ash solid. SO₄^2- removal was raised to more than 80% by Na₂CO₃ washing as compared with about 30% by deionized water. At the same time, Ca removal by Na₂CO₃ dropped to 1-2%. In addition, the basicity of fly ash was important as high basicity helped SO₄^2- removal. Overall, washing by Na₂CO₃ appears to be a promising option for fly ash treatment.

Experimental study on the washing characteristics of fly ash from municipal solid waste incineration

The disposal of fly ash with high salt content has become an important bottleneck for the further application of municipal solid waste incineration (MSWI). In this study, the soluble salt content and composition of fly ash from different MSWI were analysed. The composition of fly ash was affected by incinerator type and flue gas cleaning system, especially the type of deacidification solvent. The soluble salt content in fly ash from MSW grate incinerator can be over 35.16%. Most of the soluble salt was calcium salt and chloride salt. The effect of washing parameters including liquid/solid (L/S) ratio and washing time on salt removal from fly ash were studied. Raw fly ash contained high chlorine (Cl) with the maximum of 19.83% and it can be significantly reduced by washing. Double-washing and secondary-washing had better performance than single-washing on salt removal. The secondary-washing did not only save water, but also reduced the energy cost during evaporation for crystallising soluble salt. Based on the analysis of variance (ANOVA), L/S ratio was the most principal factor for salt and Cl removal of fly ash by washing.

Solidification/Stabilization of MSWI Fly Ash Using a Novel Metallurgical Slag-Based Cementitious Material

Four industrial wastes, i.e., blast furnace slag, steel slag, desulfurization ash, and phosphoric acid sludge, were used to prepare a low-carbon binder, metallurgical slag-based cementitious material (MSCM). The feasibility of solidification/stabilization of municipal solid waste incineration (MSWI) fly ashes by MSCM were evaluated, and the immobilization mechanisms of heavy metals were proposed. The MSCM paste achieved 28-day strength of 35.2 MPa, showing its high-hydration reactivity. While the fly ash content was as high as 80 wt.%, the 28-day strength of MSCM-fly ash blocks reached 2.2 MPa, and the leaching concentrations of Pb, Zn, Cr, and Hg were much lower than the limit values of the Chinese landfill standard (GB 16889-2008). The immobilization rates of each heavy metal reached 98.75–99.99%, while four kinds of MSWI fly ashes were solidified by MSWI at fly ash content of 60 wt.%. The 28-day strength of binder-fly ash blocks had an increase of 104.92–127.96% by using MSCM to replace ordinary Portland cement (OPC). Correspondingly, the lower leachability of heavy metals was achieved by using MSCM compared to OPC. The mechanisms of solidification/stabilization treatment of MSWI fly ash by MSCM were investigated by XRD, SEM, and TG-DSC. Numerous hydrates, such as calcium silicate hydrate (C-S-H), ettringite (AFt), and Friedel’s salt, were observed in hardened MSCM-fly ash pastes. Heavy metals from both MSWI fly ash and MSCM could be effectively immobilized via adsorption, cation exchange, precipitation, and physical encapsulation.

Incorporation of lead into pyromorphite: Effect of anion replacement on lead stabilization

Previous studies demonstrate that the leaching of heavy metals in unreliable waste forms causes serious environmental pollution and health concerns. Thus, research is focused on identifying an effective, safe strategy for disposing of metal-laden solid waste such as lead (Pb). This study evaluated the effect of anion replacement in the structure of pyromorphite (Pb₁₀(PO₄)₆Cl₂, a common mineral phase for Pb sequestering) on Pb stabilization. Phosphate (PO₄^3-) at the tetrahedral pyromorphite site was simultaneously replaced by silicate (SiO₄^4-) and sulphate (SO₄^2-) in a controlled thermal treatment. The lattice expanded with the incorporation of additional SiO₄^4- and SO₄^2-. Furthermore, the unit cell parameters of the solid solutions evolved linearly with an increase in the substitution degree (x in Pb₁₀(SiO₄)_x(SO₄)_x(PO₄)_(6-2x)Cl₂). This research also demonstrated that Pb distributed into amorphous in a PO₄^3--deficient matrix, while asisite (Pb₇SiO₈Cl₂) was formed when the matrix was dominated by SiO₄^4- and SO₄^2-. The leaching results showed the isomorphous substitution in the target system rendered the products less durable towards acidic attack. Moreover, the fully isomorphous-substituted product (x = 3) showed more than two orders of magnitude lower leaching resistance than the PO₄^3--rich phase (x = 0). The lattice expansion, resulting from the isomorphous substitution, suggested that a lower dissolution energy was required in a PO₄^3--deficient matrix. The leaching kinetics pointed to a product with a lower apparent activation energy in the leaching process. The findings of this study provide unique insight into the design and optimization of waste forms for the immobilization of heavy metals.