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Saadati Ardestani N, Sodeifian G, Sajadian SA. Preparation of phthalocyanine green nano pigment using supercritical CO 2 gas antisolvent (GAS): experimental and modeling. Heliyon 2020; 6:e04947. [PMID: 32995627 PMCID: PMC7502587 DOI: 10.1016/j.heliyon.2020.e04947] [Citation(s) in RCA: 20] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/03/2020] [Revised: 08/13/2020] [Accepted: 09/11/2020] [Indexed: 11/17/2022] Open
Abstract
Phthalocyanine green nano pigment was prepared using supercritical gas antisolvent (GAS) process based on the SC-CO2 method. Thermodynamic models were developed to study the volume expansion and operating conditions of the GAS process. Peng-Robinson EoS were applied for binary (CO2 and DMSO) and ternary (CO2, DMSO, and pigment) systems. A Box-Behnken experimental design was used to optimize the process. Influences of temperature (308, 318 and 328 K), pressure (10, 15 and 20 MPa) and solute concentration (10, 40 and 70 mg/mL) were studied on the particles size and their morphology. The fine particles produced were characterized by SEM, DLS, XRD, FTIR and DSC. Experimental results showed a great reduction in size of pigment particles in comparison to the original particles. The mean particle sizes of nanoparticles were obtained to 27.1 nm after GAS based on SC-CO2 method.
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Affiliation(s)
- Nedasadat Saadati Ardestani
- Department of Chemical Engineering, Faculty of Engineering, University of Kashan, 87317-53153, Kashan, Iran
- Laboratory of Supercriritcal Fluids and Nanotechnology, University of Kashan, 87317-53153, Kashan, Iran
- Modeling and Simulation Centre, Faculty of Engineering, University of Kashan, 87317-53153, Kashan, Iran
| | - Gholamhossein Sodeifian
- Department of Chemical Engineering, Faculty of Engineering, University of Kashan, 87317-53153, Kashan, Iran
- Laboratory of Supercriritcal Fluids and Nanotechnology, University of Kashan, 87317-53153, Kashan, Iran
- Modeling and Simulation Centre, Faculty of Engineering, University of Kashan, 87317-53153, Kashan, Iran
- Corresponding author.
| | - Seyed Ali Sajadian
- Department of Chemical Engineering, Faculty of Engineering, University of Kashan, 87317-53153, Kashan, Iran
- Laboratory of Supercriritcal Fluids and Nanotechnology, University of Kashan, 87317-53153, Kashan, Iran
- Modeling and Simulation Centre, Faculty of Engineering, University of Kashan, 87317-53153, Kashan, Iran
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Production of micro and nano particles of pharmaceutical by supercritical carbon dioxide. J Supercrit Fluids 2015. [DOI: 10.1016/j.supflu.2014.12.028] [Citation(s) in RCA: 98] [Impact Index Per Article: 9.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/10/2023]
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Girotra P, Singh SK, Nagpal K. Supercritical fluid technology: a promising approach in pharmaceutical research. Pharm Dev Technol 2012; 18:22-38. [DOI: 10.3109/10837450.2012.726998] [Citation(s) in RCA: 109] [Impact Index Per Article: 8.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/21/2023]
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Aida T, Aizawa T, Kanakubo M, Nanjo H. Relation between Volume Expansion and Hydrogen Bond Networks for CO2−Alcohol Mixtures at 40 °C. J Phys Chem B 2010; 114:13628-36. [DOI: 10.1021/jp1017339] [Citation(s) in RCA: 27] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/24/2023]
Affiliation(s)
- Tsutomu Aida
- National Institute of Advanced Industrial Science and Technology, Research Center for Compact Chemical Process, 4-2-1 Nigatake, Miyagino-ku, Sendai 983-8551, Japan
| | - Takafumi Aizawa
- National Institute of Advanced Industrial Science and Technology, Research Center for Compact Chemical Process, 4-2-1 Nigatake, Miyagino-ku, Sendai 983-8551, Japan
| | - Mitsuhiro Kanakubo
- National Institute of Advanced Industrial Science and Technology, Research Center for Compact Chemical Process, 4-2-1 Nigatake, Miyagino-ku, Sendai 983-8551, Japan
| | - Hiroshi Nanjo
- National Institute of Advanced Industrial Science and Technology, Research Center for Compact Chemical Process, 4-2-1 Nigatake, Miyagino-ku, Sendai 983-8551, Japan
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Daintree LS, Kordikowski A, York P. Separation processes for organic molecules using SCF Technologies. Adv Drug Deliv Rev 2008; 60:351-72. [PMID: 18006179 DOI: 10.1016/j.addr.2007.03.024] [Citation(s) in RCA: 30] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/13/2007] [Accepted: 03/16/2007] [Indexed: 11/17/2022]
Abstract
Supercritical fluids have been applied for many years for the separation of solutes from solids or solute mixtures in both exploratory and industrial applications. In the pharmaceutical industry the generation of pure solid states without impurities is important as the presence of impurities can result in a change in chemical properties or lead to physical instability. The literature on the separation and purification of solutes from solid matrices and solute mixtures using supercritical fluids, with the main emphasis on pharmaceutically important molecules, is reviewed in this article. Also discussed is the application of supercritical fluids in the control of process impurities such as chemical intermediates and residual solvent and in polymorphic control and chiral resolution. As the generation of organic molecules of pharmaceutical interest with high purity is important in pharmaceuticals this review additionally provides a brief overview of highly selective chemical reactions in supercritical fluids.
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Affiliation(s)
- L S Daintree
- ParticlesCIC, University of Leeds, Houldsworth Building, Leeds LS2 9JT, United Kingdom.
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Sih R, Dehghani F, Foster NR. Viscosity measurements on gas expanded liquid systems—Methanol and carbon dioxide. J Supercrit Fluids 2007. [DOI: 10.1016/j.supflu.2006.09.002] [Citation(s) in RCA: 53] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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Gamse T, Schwinghammer S, Marr R. Erzeugung feinster Partikel durch Einsatz von überkritischen Fluiden. CHEM-ING-TECH 2005. [DOI: 10.1002/cite.200500041] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
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Hao J, J. Whitaker M, Serhatkulu G, M. Shakesheff K, M. Howdle S. Supercritical fluid assisted melting of poly(ethylene glycol): a new solvent-free route to microparticles. ACTA ACUST UNITED AC 2005. [DOI: 10.1039/b411187g] [Citation(s) in RCA: 27] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Hao J, Whitaker MJ, Wong B, Serhatkulu G, Shakesheff KM, Howdle SM. Plasticization and spraying of poly (DL-lactic acid) using supercritical carbon dioxide: control of particle size. J Pharm Sci 2004; 93:1083-90. [PMID: 14999744 DOI: 10.1002/jps.20002] [Citation(s) in RCA: 37] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Abstract
Exposure of poly(DL-lactic acid) (PDLLA), and related polymers, to supercritical CO2 (scCO2) at or below, physiological temperatures leads to very effective plasticization and liquefying of the polymers. The phenomenon arises from the high solubility and interaction of the scCO2 in the polymer. Under these unique conditions, temperature and solvent labile molecules can be mixed efficiently into the liquefied polymer. This liquefied polymer/drug/CO2 mixture can then be sprayed into a collecting chamber, and during this process particles of drug-loaded polymer are formed. This process is very different from rapid expansion and antisolvent based techniques that have been previously reported. In this article, we describe a method of controlling particle size during the spray process by introducing a backpressure of N2 in the collecting chamber. This backpressure dynamically regulates the loss of CO2 from the issuing polymer/CO2 mixture, leading to control over sprayed particle size. In situ observation of the viscosity of the plasticized polymer indicates that a backpressure of 68 bar or greater is necessary to ensure the production of fine particles. The influences of backpressure and saturation temperature on particle size for the sprayed products are discussed in terms of observed PDLLA/CO2 mixture viscosities.
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Affiliation(s)
- Jianyuan Hao
- School of Chemistry, University of Nottingham, Nottingham, Tissue Engineering Group, UK NG7 2RD
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