Thermogravimetric study of phosphated polyurethane ionomers

Fire-Retardant Flexible Foamed Polyurethane (PU)-Based Composites: Armed and Charmed Ground Tire Rubber (GTR) Particles

Inadequate fire resistance of polymers raises questions about their advanced applications. Flexible polyurethane (PU) foams have myriad applications but inherently suffer from very high flammability. Because of the dependency of the ultimate properties (mechanical and damping performance) of PU foams on their cellular structure, reinforcement of PU with additives brings about further concerns. Though they are highly flammable and known for their environmental consequences, rubber wastes are desired from a circularity standpoint, which can also improve the mechanical properties of PU foams. In this work, melamine cyanurate (MC), melamine polyphosphate (MPP), and ammonium polyphosphate (APP) are used as well-known flame retardants (FRs) to develop highly fire-retardant ground tire rubber (GTR) particles for flexible PU foams. Analysis of the burning behavior of the resulting PU/GTR composites revealed that the armed GTR particles endowed PU with reduced flammability expressed by over 30% increase in limiting oxygen index, 50% drop in peak heat release rate, as well as reduced smoke generation. The Flame Retardancy Index (FRI) was used to classify and label PU/GTR composites such that the amount of GTR was found to be more important than that of FR type. The wide range of FRI (0.94-7.56), taking Poor to Good performance labels, was indicative of the sensitivity of flame retardancy to the hybridization of FR with GTR components, a feature of practicality. The results are promising for fire protection requirements in buildings; however, the flammability reduction was achieved at the expense of mechanical and thermal insulation performance.

Impact of Bark-Sourced Building Blocks as Substitutes for Fossil-Derived Polyols on the Structural, Thermal, and Mechanical Properties of Polyurethane Networks

The hydrophilic extractives isolated from black alder (Alnus glutinosa) bark through hot water extraction were characterized as novel renewable macromonomers capable of forming polyurethane (PU) networks based on a commercial polyisocyanate, with partial or complete replacement of petroleum-derived polyol polyether. The bark-sourced bio-polyol mainly consists of the xyloside form of the diarylheptanoid oregonin, along with oligomeric flavonoids and carbohydrates, resulting in a total OH group content of 15.1 mmol·g-1 and a molecular weight (Mn) of approximately 750 g∙mol-1. The 31P NMR data confirmed a similar proportion of aliphatic OH and phenolic groups. Three-component PU compositions were prepared using polyethylene glycol (Mn = 400 g∙mol-1), bio-polyol (up to 50%), and polymeric diphenylmethane diisocyanate, which were pre-polymerized in tetrahydrofuran (THF) solution with tin organic and tertiary amine catalysts. The resulting mixture was cast and subjected to thermal post-curing. Calculation and experimental data confirmed the crosslinking activity of the bark-sourced bio-polyol in PU, leading to an increase in glass transition temperature (Tg), a decrease in sol fraction yield upon leaching of cured PU networks in THF, a significant increase in Young's modulus and tensile strength. The macromonomers derived from bark promoted char formation under high temperature and oxidative stress conditions, limiting heat release during macromolecular network degradation compared to bio-polyol-free PU. It was observed that amine catalysts, which are active in urethane formation with phenolic groups, promoted the formation of PU with higher Tg and modulus at tensile but with less limitation of heat liberation during PU macromolecular structure degradation. The high functionality of the bark-derived bio-polyol, along with the equal proportion of phenolic and aliphatic OH groups, allows for further optimization of PU characteristics using three variables: increasing the substitution extent of commercial polyethers, decreasing the NCO/OH ratio, and selecting the type of catalyst used.

Fire-Retardant Property of Hexasubstituted Cyclotriphosphazene Derivatives with Schiff Base Linking Unit Applied as an Additives in Polyurethane Coating for Wood Fabrication

A series of new hexasubstituted cyclotriphosphaze derivatives containing Schiff base linkages were successfully synthesized and characterized. The series contains different terminal substituents of pentyl and tetradecyl. Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance spectroscopy (NMR), and carbon, hydrogen, and nitrogen (CHN) elemental analysis were used to characterize the intermediates and final compounds, while the thermal stability of the final compounds is evaluated with a thermogravimetric analysis (TGA) test. The final compounds are physically added to the polyurethane coating formulation and then applied to the wood panel using a brush and the compound’s fire-retardant properties are evaluated using the limiting oxygen index (LOI) test. In this research, compound 3b showed good thermal stability compared to compound 3a. In terms of LOI results, polyurethane with an LOI value of 21.90% was employed as a matrix for wood coating and the value increased to 24.90% when this polyurethane is incorporated with 1 wt.% of the compound 3b. The increase in the LOI value indicates that the wood coating containing hexasubstituted cyclotriphosphazene compounds exhibits excellent fire-retardant properties as additives.

Halogen-free instinct flame-retardant waterborne polyurethanes: composition, performance, and application

Ideal halogen-free instinct flame-retardant waterborne polyurethanes have high flame-retardant efficiency, environmental friendliness, fine compatibility, and good thermostability. Phosphorus flame-retardants are currently widely used in halogen-free instinct flame-retardant waterborne polyurethanes (HIFWPU), especially those with phosphorous-nitrogen co-structures. Phosphorous-nitrogen HIFWPU have become a hotspot because their co-structures provide higher flame-retardance as compared to waterborne polyurethanes. This review introduces three main types of HIFWPU based on composition, performance and application. HIFWPU not only have improved flame-retardance but also satisfy the various requirements for functionality. HIFWPU have been widely developed in textile, furniture, automobile, and aerospace applications.

A zinc ion yarn battery with high capacity and fire retardancy based on a SiO2 nanoparticle doped ionogel electrolyte

Ionogel electrolytes are proposed to be an excellent substitute for liquid electrolytes due to their superior portability, flexibility and safety without any leakage that may lead to the failure of batteries. Given these natural characteristics, ionogels can provide batteries with good flexibility and wearability. However, the instability under different extreme working conditions and low ionic conductivity limit the further applications of ionogels. In this research, an ionogel electrolyte is synthesized by polymerizing 1-vinyl-3-ethylimidazolium dicyanamide ([Veim][DCA]) and N,N-methylenebisacrylamide (NNMBA) in zinc acetate (Zn(CH3COO)2) and manganese sulfate (MnSO4) dissolved 1-ethyl-3-methylimidazolium dicyanamide ([Emim][DCA]). The fire retardancy of the ionogel electrolyte is improved by adding SiO2 nanoparticles into the electrolyte. The ionogel electrolyte with 40 wt% silicon dioxide (SiO2) nanoparticles possesses a high ionic conductivity of 0.013 S cm-1 and the zinc//manganese dioxide (Zn//MnO2) battery based on the ionogel electrolyte is able to deliver a high specific capacity of 277 mA h g-1 and a high energy density of 283 W h kg-1. Moreover, the SiO2 nanoparticles contained in the ionogel endow the battery with good fire retardancy. Put together, the yarn battery successfully meets the requirements of modern flexible and wearable electronics.

Synthesis of New Star-Shaped Liquid Crystalline Cyclotriphosphazene Derivatives with Fire Retardancy Bearing Amide-Azo and Azo-Azo Linking Units

Two series of new hexasubstituted cyclotriphosphazene derivatives were successfully synthesized and characterized. These derivatives are differentiated by two types of linking units in the molecules such as amide-azo (6a-j) and azo-azo (8a-j). The homologues of the same series contain different terminal substituents such as heptyl, nonyl, decyl, dodecyl, tetradecyl, hydroxyl, carboxyl, chloro, nitro, and amino groups. All the intermediates and final compounds were characterized using Fourier transform infrared spectroscopy (FT-IR), nuclear magnetic resonance spectroscopy (NMR), and Carbon, Hydrogen, and Nitrogen (CHN) elemental analysis. Liquid crystal properties for all compounds were determined using polarized optical microscope (POM). It was found that only intermediates 2a-e with nitro and alkoxyl terminal chains showed a smectic A phase. All the final compounds with alkoxyl substituents are mesogenic with either smectic A or C phases. However, other intermediates and compounds were found to be non-mesogenic. The study on the fire retardancy of final compounds was determined using limiting oxygen index (LOI) method. The LOI value of pure polyester resin (22.53%) was increased up to 24.71% after treating with 1 wt% of hexachlorocyclotriphosphazene (HCCP). Moreover, all the compounds gave positive results on the LOI values and compound 6i with the nitro terminal substituent showed the highest LOI value of 27.54%.

Liquid-Crystal and Fire-Retardant Properties of New Hexasubstituted Cyclotriphosphazene Compounds with Two Schiff Base Linking Units

A series of new hexasubstituted cyclotriphosphazene compounds (4a–j) consisting of two Schiff base linking units and different terminal substituents was successfully synthesized and characterized. The structures of these compounds were confirmed using Fourier Transform Infra-Red (FTIR), Nuclear Magnetic Resonance (NMR), and CHN elemental analysis. Polarized optical microscopy (POM) was used to determine their liquid-crystal behavior, which was then further confirmed using differential scanning calorimetry (DSC). Compounds 4a–i with heptyl, nonyl, decyl, dodecyl, tetradecyl, hydroxy, 4-carboxyphenyl, chloro, and nitro terminal ends, respectively, showed the liquid-crystal properties, whereas compound 4j with the amino group was found to be non-mesogenic. The attachment of an electron-donating group in 4j eventually give a non-mesogenic product. The study of the fire-retardant properties of these compounds was done using the limiting oxygen index (LOI). In this study, polyester resin (PE) was used as a matrix for moulding, and the LOI value of pure PE was 22.53%. The LOI value increased to 24.71% when PE was incorporated with 1 wt.% of hexachlorocyclotriphosphazene (HCCP), thus indicating that HCCP has a good fire-retardant properties. The result showed that all the compounds have good agreement in their LOI values. Compound 4i with a nitro terminal group gave the highest LOI value of 28.37%.

Synthesis and characterization of polyethylene glycol-phenol-formaldehyde based polyurethane composite

A series of phenol-formaldehyde-polyethylene glycol polyether polyols (PF-PEGs) were synthesized through the condensation polymerization and etherification of phenol, formaldehyde, and poly(ethylene glycol) (PEG) under alkaline conditions and subsequently reacted with 1,6-hexamethylene diisocyanate to obtain polyurethane (PU) films using acetone as solvents. The influence of phenol and formaldehyde to PEG mass ratio ((P + F)/PEG) on the hydroxyl number of PF-PEGs and mechanical properties, thermal stabilities, crystallization behaviors, as well as microstructure of polyurethane composite films were studied using chemical analysis, mechanical tests, thermogravimetric analyses (TGA), dynamic mechanical analyses (DMA), X-ray diffraction (XRD), scanning and transmission electron microscopies (SEM and TEM), respectively. Results demonstrated that PF-PEGs with (P + F)/PEG of 50/50 had the highest hydroxyl number of 323 mg K(OH)/g. The incorporation of phenol and formaldehyde into PEG improved the mechanical properties of polyurethane films, glass transition temperature (T_g), and thermal properties but resulted in the brittleness characteristic of the composite films and low crystallization properties. Moreover, the synthesis mechanism of PF-PEGs polyurethane composite films was revealed, which would provide a theoretical base for the preparation of the rigid polyurethane foams based on phenolic resins.

Polyurethane ionomers based on amino ethers of ortho-phosphoric acid

The etherification of ortho-phosphoric acid with triethanolamine and polyoxypropylene glycol is studied. The reaction process is accompanied by the formation of hyperbranched amino ethers of ortho-phosphoric acid terminated by hydroxyl groups. A specific feature of the chemical structure of the compounds obtained is the existence of ion pairs in their structure separated in space. The reaction of the etherification of ortho-phosphoric acid with glycols becomes possible through the use of tertiary amines. The amino ethers of ortho-phosphoric acid are investigated as a polyol component for the synthesis of polyurethanes with high adhesion characteristics and strength properties. The experimental results presented allow us to relate polyurethanes obtained on the basis of ortho-phosphoric acid amino ethers to polymers of ionomeric nature.

The etherification of ortho-phosphoric acid with triethanolamine and polyoxypropylene glycol is studied.

Synthesis of rigid polyurethane foams from phosphorylated biopolyols

Renewable resources are playing a key role on the synthesis of biodegradable polyols. Moreover, the incorporation of covalently linked additives is increasing in importance in the polyurethane (PU) market. In this work, previously epoxidized grape seed oil and methyl oleate were transformed into phosphorylated biopolyols through an acid-catalyzed ring-opening hydrolysis in the presence of H₃PO₄. The formation of phosphate polyesters was confirmed by FT-IR and ³¹P-NMR. However, the synthesis of a high-quality PU rigid foam was not possible using exclusively these polyols attending to their low hydroxyl value. In that way, different rigid PU foams were prepared from the phosphorylated biopolyols and the commercial polyol Alcupol R4520. It was observed that phosphorylated biopolyols can be incorporated up to a 57 wt.% in the PU synthesis without significant structural changes with respect to the commercial foam. Finally, thermogravimetric and EDAX analyses revealed an improvement of thermal stability by the formation of a protective phosphorocarbonaceous char layer.

Effects of hydrotalcite on rigid polyurethane foam composites containing a fire retarding agent: compressive stress, combustion resistance, sound absorption, and electromagnetic shielding effectiveness

Polyether polyol, isocyanate, and a flame retardant (10 wt%), hydrotalcite (0, 1, 3, 5, 7, and 9 wt%) are used to form a rigid PU foam, while a nylon nonwoven fabric (400 g m⁻²) and a polyester aluminum foil are combined to serve as the panel. The rigid PU foam and the panel are then combined to form the rigid foam composites. The cell structure, compressive stress, combustion resistance, thermal stability, sound absorption, and electromagnetic shielding effectiveness of the rigid foam composites are evaluated, examining the effects of using hydrotalcite. When the hydrotalcite is 5 wt%, the rigid foam composites have an optimal density of 0.168 g cm⁻³, an average cell size of 0.2858 mm, a maximum compressive stress of 479.95 kpa, an optimal LOI of 29, an optimal EMSE of 45 dB, and the maximum thermal stability and sound absorption.

The synthesis of rigid polyurethane foam.

Synthesis of Thermally Stable Reactive Polyurethane and Its Physical Effects in Epoxy Composites

A flame retardant polyol (EP-DOPO) with epoxy functional groups was synthesized by reacting a 1,6-hexanediol glycidyl ether with a flame retardant 10-(2,5-dihydroxyphenyl)-10H-9-oxa-10-phospha-phenanthrene-10-oxide (DOPO). The polyurethane (EPPU) with enhanced heat resistance was prepared by the reaction of a polyol blend of EP-DOPO and polytetrahydrofuran (PolyTHF) at a ratio of 1:1 with isophorone diisocyanate. EPPU useful for the preparation of cables or coatings showed higher thermal decomposition temperature rather than that of reference polyurethane synthesized by the reaction between pure PolyTHF and isophorone diisocyanate by thermogravimetric analysis. Further study of the polyurethane as a toughening agent for epoxy polymers was carried out. Epoxy compositions consisting of bisphenol A epoxy resin and dicyandiamide as a hardener have a brittle property allowing crack propagation after cure. Polyurethane plays an important role as an impact modifier to prevent from cracks of epoxy polymers. Various contents of EPPU were added into epoxy compositions to measure the physical property changes of epoxy polymers. The tensile and flexural strengths of the cured specimen were compared with those of epoxy compositions including reference polyurethane. Furthermore, the crosslink density of the cured epoxy compositions was compared.

Calix[4]arenes Used as a New Type of Chain Extender in the Preparation of Polyurethanes

A series of polyether– or polyester–polyurethanes based on tetrahydrofuran–propylene oxide copolyether diol (PTMG/PPG) or poly(ethylene terephthalate) diol (PET), toluene diisocyanate (TDI), and three kinds of chain extenders including two calix[4]arene derivatives and 3,3´-dichloro-4,4´-diaminodiphenylmethane (MOCA) were synthesized in toluene. The thermal stability and mechanical properties of solvent-type polyurethanes were investigated. Incorporation of calixarenes into polyurethane backbones improved the thermal properties of the polyurethane as a result of the residual phenol hydroxy groups of the calix[4]arene units. Compared with polyurethane chain-extended by MOCA, the polyurethanes with calix[4]arene derivatives had higher elongation at break, lower elastic modulus, and lower yield strength, as a result of the larger steric cubage of calix[4]arene units and relatively large free volume of the polymer.

Nature and properties of ionomer assemblies. II

The principle subject in the current paper is to summarize and characterize the ionomers based on polymers and copolymers such as polystyrene (PSt), polyisoprene (PIP), polybutadiene (PB), poly(styrene-b-isobutylene-b-styrene) (PSt-PIB-PSt), poly(butadiene-styrene) (PB-PSt), poly(ethylene terephthalate) (PET), poly(butylene adipate) (PBA), poly(butylene succinate) (PBSi), poly(dimethylcarbosiloxanes), polyurethane, etc. The self-assembly of ionomers, models concerning ionomer morphologies, physical and rheological properties of ionomer phase and percolation behavior of ionomers were discussed. The ionomer phase materials and dispersions have been characterized by differential scanning calorimetry (DSC), small-angle X-ray catering (SAXS), small-angle neutron scattering (SANS), Fourier transform infrared (FTIR) spectroscopy, transmission electron microscopy (TEM), etc. The wide range of compositions, molecular architectures, and morphologies present in ionomeric disperse systems are of great interest. The research is particularly devoted to the potential application of these materials and an understanding of the fundamental principles of the ionomers. They are extremely complex systems, sensitive to changes in structure and composition, and therefore not easily amenable to modeling and to the derivation of general patterns of behavior. The reviewed data indicate that a large number of parameters are important in influencing multiplet formation and clustering in random ionomers. Among these are the ion content, size of the polyion and counterion, dielectric constant of the host, T(g) of the polymer, rigidity or persistence length of the backbone, position of the ion pair relative to the backbone, steric constraints, amount and nature of added additive (plasticizer), thermal history, etc.