Strain-induced selective growth in 1.5% temper-rolled Fe;1%Si

Promoting abnormal grain growth in Fe-based shape memory alloys through compositional adjustments

Iron-based shape memory alloys are promising candidates for large-scale structural applications due to their cost efficiency and the possibility of using conventional processing routes from the steel industry. However, recently developed alloy systems like Fe–Mn–Al–Ni suffer from low recoverability if the grains do not completely cover the sample cross-section. To overcome this issue, here we show that small amounts of titanium added to Fe–Mn–Al–Ni significantly enhance abnormal grain growth due to a considerable refinement of the subgrain sizes, whereas small amounts of chromium lead to a strong inhibition of abnormal grain growth. By tailoring and promoting abnormal grain growth it is possible to obtain very large single crystalline bars. We expect that the findings of the present study regarding the elementary mechanisms of abnormal grain growth and the role of chemical composition can be applied to tailor other alloy systems with similar microstructural features.

Novel iron-based shape memory alloys could be candidates for large-scale structural applications if their grains grew large and long enough. Here, the authors add titanium to an Fe–Mn–Al–Ni shape-memory alloy to promote large grains via compositional tuning of abnormal grain growth.

Colossal grain growth yields single-crystal metal foils by contact-free annealing

Single-crystal metals have distinctive properties owing to the absence of grain boundaries and strong anisotropy. Commercial single-crystal metals are usually synthesized by bulk crystal growth or by deposition of thin films onto substrates, and they are expensive and small. We prepared extremely large single-crystal metal foils by “contact-free annealing” from commercial polycrystalline foils. The colossal grain growth (up to 32 square centimeters) is achieved by minimizing contact stresses, resulting in a preferred in-plane and out-of-plane crystal orientation, and is driven by surface energy minimization during the rotation of the crystal lattice followed by “consumption” of neighboring grains. Industrial-scale production of single-crystal metal foils is possible as a result of this discovery.

Strain Induced Abnormal Grain Growth in Nickel Base Superalloys

Under certain circumstances abnormal grain growth occurs in Nickel base superalloys during thermomechanical forming. Second phase particles are involved in the phenomenon, since they obviously do not hinder the motion of some boundaries, but the key parameter is here the stored energy difference between adjacent grains. It induces an additional driving force for grain boundary migration that may be large enough to overcome the Zener pinning pressure. In addition, the abnormal grains have a high density of twins, which is likely due to the increased growth rate.