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Pei C, Chen S, Fu D, Zhao ZJ, Gong J. Structured Catalysts and Catalytic Processes: Transport and Reaction Perspectives. Chem Rev 2024; 124:2955-3012. [PMID: 38478971 DOI: 10.1021/acs.chemrev.3c00081] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/28/2024]
Abstract
The structure of catalysts determines the performance of catalytic processes. Intrinsically, the electronic and geometric structures influence the interaction between active species and the surface of the catalyst, which subsequently regulates the adsorption, reaction, and desorption behaviors. In recent decades, the development of catalysts with complex structures, including bulk, interfacial, encapsulated, and atomically dispersed structures, can potentially affect the electronic and geometric structures of catalysts and lead to further control of the transport and reaction of molecules. This review describes comprehensive understandings on the influence of electronic and geometric properties and complex catalyst structures on the performance of relevant heterogeneous catalytic processes, especially for the transport and reaction over structured catalysts for the conversions of light alkanes and small molecules. The recent research progress of the electronic and geometric properties over the active sites, specifically for theoretical descriptors developed in the recent decades, is discussed at the atomic level. The designs and properties of catalysts with specific structures are summarized. The transport phenomena and reactions over structured catalysts for the conversions of light alkanes and small molecules are analyzed. At the end of this review, we present our perspectives on the challenges for the further development of structured catalysts and heterogeneous catalytic processes.
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Affiliation(s)
- Chunlei Pei
- Key Laboratory for Green Chemical Technology of Ministry of Education, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China
- Collaborative Innovation Center of Chemical Science and Engineering, Tianjin 300072, China
| | - Sai Chen
- Key Laboratory for Green Chemical Technology of Ministry of Education, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China
- Collaborative Innovation Center of Chemical Science and Engineering, Tianjin 300072, China
| | - Donglong Fu
- Key Laboratory for Green Chemical Technology of Ministry of Education, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China
- Collaborative Innovation Center of Chemical Science and Engineering, Tianjin 300072, China
| | - Zhi-Jian Zhao
- Key Laboratory for Green Chemical Technology of Ministry of Education, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China
- Collaborative Innovation Center of Chemical Science and Engineering, Tianjin 300072, China
| | - Jinlong Gong
- Key Laboratory for Green Chemical Technology of Ministry of Education, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China
- Collaborative Innovation Center of Chemical Science and Engineering, Tianjin 300072, China
- Joint School of National University of Singapore and Tianjin University, International Campus of Tianjin University, Binhai New City, Fuzhou 350207, China
- Haihe Laboratory of Sustainable Chemical Transformations, Tianjin 300192, China
- National Industry-Education Platform of Energy Storage, Tianjin University, 135 Yaguan Road, Tianjin 300350, China
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Cai X, Zhang Z, Cai L, Tian X, Chu W, Yang W. Effect of Calcination Atmosphere on the Structure and Catalytic Behavior of Cr 2O 3/Al 2O 3 Catalysts for Dehydrogenation of Propane. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c03031] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Xue Cai
- Mudanjiang Normal University, Mudanjiang157011, China
| | - Zitong Zhang
- Mudanjiang Normal University, Mudanjiang157011, China
| | - Lili Cai
- State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Science, 457 Zhongshan Road, Dalian, Liaoning116023, China
| | - Xiaoyan Tian
- Zhang Dayu School of Chemistry, Dalian University of Technology, Dalian116024, China
| | - Wenling Chu
- State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Science, 457 Zhongshan Road, Dalian, Liaoning116023, China
| | - Weishen Yang
- State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Science, 457 Zhongshan Road, Dalian, Liaoning116023, China
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Abou Nakad J, Rajapaksha R, Szeto KC, De Mallmann A, Taoufik M. Preparation of Tripodal Vanadium Oxo-Organometallic Species Supported on Silica, [(≡SiO) 3V(═O)], for Selective Nonoxidative Dehydrogenation of Propane. Organometallics 2022. [DOI: 10.1021/acs.organomet.2c00377] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Jessy Abou Nakad
- Université Lyon 1, Institut de Chimie Lyon, CPE Lyon, CNRS, UMR 5128 CP2M, 43 Bd du 11 Novembre 1918, F-69616 Villeurbanne Cedex, France
| | - Remy Rajapaksha
- Université Lyon 1, Institut de Chimie Lyon, CPE Lyon, CNRS, UMR 5128 CP2M, 43 Bd du 11 Novembre 1918, F-69616 Villeurbanne Cedex, France
| | - Kai C. Szeto
- Université Lyon 1, Institut de Chimie Lyon, CPE Lyon, CNRS, UMR 5128 CP2M, 43 Bd du 11 Novembre 1918, F-69616 Villeurbanne Cedex, France
| | - Aimery De Mallmann
- Université Lyon 1, Institut de Chimie Lyon, CPE Lyon, CNRS, UMR 5128 CP2M, 43 Bd du 11 Novembre 1918, F-69616 Villeurbanne Cedex, France
| | - Mostafa Taoufik
- Université Lyon 1, Institut de Chimie Lyon, CPE Lyon, CNRS, UMR 5128 CP2M, 43 Bd du 11 Novembre 1918, F-69616 Villeurbanne Cedex, France
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He ZH, Wu BT, Xia Y, Yang SY, Wang ZY, Wang K, Wang W, Yang Y, Liu ZT. CO2 oxidative dehydrogenation of n-butane to butadiene over CrOx supported on CeZr solid solution. MOLECULAR CATALYSIS 2022. [DOI: 10.1016/j.mcat.2022.112262] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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Nazimov D, Klimov O, Saiko A, Dik P, Pakharukova V, Glazneva T, Yu Gerasimov E, Noskov A. Effect of alumina surface chemistry on chromia dispersion and dehydrogenation activity of CrOx/η-Al2O3 catalysts with high Cr content. MOLECULAR CATALYSIS 2022. [DOI: 10.1016/j.mcat.2022.112180] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Nazimov DA, Klimov OV, Saiko AV, Noskov AS. Effect of Steam–Air Treatment of Alumina–Chromia Dehydrogenation Catalysts on Their Physicochemical and Catalytic Characteristics. RUSS J APPL CHEM+ 2021. [DOI: 10.1134/s1070427221090111] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Nazimov D, Klimov O, Saiko A, Trukhan S, Glazneva T, Prosvirin I, Cherepanova S, Noskov A. Effect of the K loading on effective activation energy of isobutane dehydrogenation over chromia/alumina catalysts. Catal Today 2021. [DOI: 10.1016/j.cattod.2020.03.005] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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Egorova S, Tuktarov R, Boretskaya A, Laskin A, Gizyatullov R, Lamberov A. Stabilizing effect of α-Cr2O3 on highly active phases and catalytic performance of a chromium alumina catalyst in the process of isobutane dehydrogenation. MOLECULAR CATALYSIS 2021. [DOI: 10.1016/j.mcat.2021.111610] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Tailoring catalytic properties of V2O3 to propane dehydrogenation through single-atom doping: A DFT study. Catal Today 2021. [DOI: 10.1016/j.cattod.2020.02.023] [Citation(s) in RCA: 19] [Impact Index Per Article: 6.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Abstract
In the past several decades, light alkane dehydrogenation to mono-olefins, especially propane dehydrogenation to propylene has gained widespread attention and much development in the field of research and commercial application. Under suitable conditions, the supported Pt-Sn and CrOx catalysts widely used in industry exhibit satisfactory dehydrogenation activity and selectivity. However, the high cost of Pt and the potential environmental problems of CrOx have driven researchers to improve the coking and sintering resistance of Pt catalysts, and to find new non-noble metal and environment-friendly catalysts. As for the development of the reactor, it should be noted that low operation pressure is beneficial for improving the single-pass conversion, decreasing the amount of unconverted alkane recycled back to the reactor, and reducing the energy consumption of the whole process. Therefore, the research direction of reactor improvement is towards reducing the pressure drop. This review is aimed at introducing the characteristics of the dehydrogenation reaction, the progress made in the development of catalysts and reactors, and a new understanding of reaction mechanism as well as its guiding role in the development of catalyst and reactor.
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Affiliation(s)
- Chunyi Li
- State Key Laboratory of Heavy Oil Processing, China University of Petroleum, Qingdao, 266580, P. R. China.
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Salaeva A, Salaev M, Mamontov G. Effect of Cu modifier on the performance of CrOx/Al2O3 catalysts for isobutane dehydrogenation. Chem Eng Sci 2020. [DOI: 10.1016/j.ces.2019.115462] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Ma F, Chang QY, Yin Q, Sui ZJ, Zhou XG, Chen D, Zhu YA. Rational screening of single-atom-doped ZnO catalysts for propane dehydrogenation from microkinetic analysis. Catal Sci Technol 2020. [DOI: 10.1039/d0cy00609b] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
Abstract
Descriptor-based microkinetic analysis is performed to screen single-atom-doped ZnO for PDH, and Mn1- and Cu1–ZnO prove to be good candidates.
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Affiliation(s)
- Fang Ma
- UNILAB, State Key Laboratory of Chemical Engineering
- School of Chemical Engineering
- East China University of Science and Technology
- Shanghai 200237
- China
| | - Qing-Yu Chang
- UNILAB, State Key Laboratory of Chemical Engineering
- School of Chemical Engineering
- East China University of Science and Technology
- Shanghai 200237
- China
| | - Qiang Yin
- UNILAB, State Key Laboratory of Chemical Engineering
- School of Chemical Engineering
- East China University of Science and Technology
- Shanghai 200237
- China
| | - Zhi-Jun Sui
- UNILAB, State Key Laboratory of Chemical Engineering
- School of Chemical Engineering
- East China University of Science and Technology
- Shanghai 200237
- China
| | - Xing-Gui Zhou
- UNILAB, State Key Laboratory of Chemical Engineering
- School of Chemical Engineering
- East China University of Science and Technology
- Shanghai 200237
- China
| | - De Chen
- Department of Chemical Engineering
- Norwegian University of Science and Technology
- N-7491 Trondheim
- Norway
| | - Yi-An Zhu
- UNILAB, State Key Laboratory of Chemical Engineering
- School of Chemical Engineering
- East China University of Science and Technology
- Shanghai 200237
- China
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Bugrova TA, Dutov VV, Svetlichnyi VA, Cortés Corberán V, Mamontov GV. Oxidative dehydrogenation of ethane with CO2 over CrOx catalysts supported on Al2O3, ZrO2, CeO2 and CexZr1-xO2. Catal Today 2019. [DOI: 10.1016/j.cattod.2018.04.047] [Citation(s) in RCA: 48] [Impact Index Per Article: 9.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/17/2022]
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Matveyeva AN, Zaitseva NA, Mäki-Arvela P, Aho A, Bachina AK, Fedorov SP, Murzin DY, Pakhomov NA. Fluidized-Bed Isobutane Dehydrogenation over Alumina-Supported Ga2O3 and Ga2O3–Cr2O3 Catalysts. Ind Eng Chem Res 2018. [DOI: 10.1021/acs.iecr.7b04571] [Citation(s) in RCA: 17] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
| | | | - Päivi Mäki-Arvela
- Laboratory
of Industrial Chemistry and Reaction Engineering, Åbo Akademi University, Biskopsgatan 8, Turku/Åbo 20500, Finland
| | - Atte Aho
- Laboratory
of Industrial Chemistry and Reaction Engineering, Åbo Akademi University, Biskopsgatan 8, Turku/Åbo 20500, Finland
| | | | | | - Dmitry Yu. Murzin
- Laboratory
of Industrial Chemistry and Reaction Engineering, Åbo Akademi University, Biskopsgatan 8, Turku/Åbo 20500, Finland
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