Improvement of Poly(ethylene terephthalate) Melt-Foamability by Long-Chain Branching with the Combination of Pyromellitic Dianhydride and Triglycidyl Isocyanurate

Reactive Blending of Recycled Poly(ethylene terephthalate)/Recycled Polypropylene: Kinetics Modeling of Non-Isothermal Crystallization

Plastics were developed to change our world for the better. However, plastic pollution has become a serious global environmental crisis. Thermoplastic polyesters and polyolefins are among the most abundant plastic waste. This work presents an in-depth non-isothermal crystallization kinetics analysis of recycled post-consumer poly(ethylene terephthalate) (rPET) and recycled polypropylene (rPP) blends prepared through reactive compounding. The effect of pyromellitic dianhydride (PMDA) on crystallization kinetics and phase morphology of rPET/rPP blends was investigated by differential scanning calorimetry (DSC) and microscopy techniques. DSC results showed that increasing rPP content accelerated rPET crystallization while reducing crystallinity, which indicates the nucleation effect of the rPP phase in blends. Further, it was found that the incorporation of PMDA increased the degree of crystallinity during non-isothermal crystallization, even though the rate of crystallinity decreased slightly due to its restriction effects. The non-isothermal crystallization kinetics was analyzed based on the theoretical models developed by Jeziorny, Ozawa, Mo, and Tobin. The activation energy of the crystallization process derived from Kissinger, Takhor, and Augis-Bennett models was found to increase in rPET/rPP blends with increasing PMDA due to hindered dynamics of the system. Rheological measurements revealed that rPET melt viscosity is remarkably increased in the presence of PMDA and reactive blending with rPP relevant for processing. Moreover, nanomechanical mapping of the rPP phase dispersed in the rPET matrix demonstrated the broadening of the interfacial domains after reactive blending due to the branching effect of PMDA. Findings from this study are essential for the recycling/upcycling thermoplastics through non-isothermal fabrication processes, such as extrusion and injection molding, to mitigate the lack of sorting options.

Structure and Properties of Reactively Extruded Opaque Post-Consumer Recycled PET

The recyclability of opaque PET, which contains TiO₂ nanoparticles, has not been as well-studied as that of transparent PET. The objective of this work is to recycle post-consumer opaque PET through reactive extrusion with Joncryl. The effect of the reactive extrusion process on the molecular structure and on the thermal/mechanical/rheological properties of recycling post-consumer opaque PET (r-PET) has been analyzed. A 1% w/w Joncryl addition caused a moderate increase in the molecular weight. A moderate increase in chain length could not explain a decrease in the overall crystallization rate. This result is probably due to the presence of branches interrupting the crystallizable sequences in reactive extruded r-PET (REX-r-PET). A rheological investigation performed by SAOS/LAOS/elongational studies detected important structural modifications in REX-r-PET with respect to linear r-PET or a reference virgin PET. REX-r-PET is characterized by a slow relaxation process with enlarged elastic behaviors that are characteristic of a long-chain branched material. The mechanical properties of REX-r-PET increased because of the addition of the chain extender without a significant loss of elongation at the break. The reactive extrusion process is a suitable way to recycle opaque PET into a material with enhanced rheological properties (thanks to the production of a chain extension and long-chain branches) with mechanical properties that are comparable to those of a typical virgin PET sample.

Insight into the Influence of Properties of Poly(Ethylene-co-octene) with Different Chain Structures on Their Cell Morphology and Dimensional Stability Foamed by Supercritical CO2

Poly(ethylene-co-octene) (POE) elastomers with different copolymer compositions and molecular weight exhibit quite distinctive foaming behaviors and dimensional stability using supercritical carbon dioxide (CO₂) as a blowing agent. As the octene content decreases from 16.54% to 4.48% with constant melting index of 1, both the melting point and crystallinity of POE increase, due to the increase in fraction of ethylene homo-polymerization segment. the foaming window of POE moves to a narrow higher temperature zone from 20–50 °C to 90–110 °C under 11 Mpa CO₂ pressure, and CO₂ solubility as well as CO₂ desorption rate decrease, so that the average cell diameter becomes larger. POE foams with higher octene content have more serious shrinkage problem due to lower compression modulus, weaker crystal structure and higher CO₂ permeability. As POE molecular weight increases at similar octene content, there is little effect on crystallization and CO₂ diffusion behavior, the foaming window becomes wider and cell density increases, mainly owing to higher polymer melt strength, the volume shrinkage ratio of their foams is less than 20% because of similar higher polymer modulus. In addition, when the initiate expansion ratio is over 17 times, POE foams with longer and thinner cell wall structures are more prone to shrinkage and recovery during aging process, due to more bending deformation and less compression deformation.

N-Doped Porous Carbon Derived from Solvent-Free Synthesis of Cross-Linked Triazine Polymers for Simultaneously Achieving CO2 Capture and Supercapacitors

It is highly desirable to design advanced heteroatomic doped porous carbon for wide application. Herein, N-doped porous carbon (NPC) was developed via the fabrication of high nitrogen cross-linked triazine polymers followed by pyrolysis and activation with controllable porous structure. The as-synthesized NPC at the pyrolysis temperature of 700 °C possessed rich nitrogen content (up to 11.51 %) and high specific surface area (1353 m²  g^-1 ), which led to a high CO₂ adsorption capability at 5.67 mmol g^-1 at 298.15 K and 5 bar pressure and excellent stability. When the activation temperature was at 600 °C, such NPC exhibited a superior electrochemical performance as anode for supercapacitors with a specific capacitance of 158.8 and 113 F g^-1 in 6 M KOH at a current density of 1 and 10 A g^-1 , respectively. Notably, it delivered an excellent stability with capacity retention of 97.4 % at 20 A g^-1 after 6000 cycles.

Epoxy Functional Composites Based on Lanthanide Metal-Organic Frameworks for Luminescent Polymer Materials

The integration of metal-organic frameworks (MOF) into organic polymers represents a direct and effective strategy for developing innovative composite materials that combine the exceptional properties of MOFs with the robustness of organic polymers. However, the preparation of MOF@polymer hybrid composites requires an efficient dispersion and interaction of MOF particles with polymer matrices, which remains a significant challenge. In this work, a new simple and direct approach was applied for the development of Ln-MOF@polymer materials. A series of Ln-MOF@TGIC composites {Ln-MOF = [Ln(μ₃-BTC)(H₂O)₆]_n (Ln-BTC), where Ln = Eu, Tb, Eu_0.05Tb_0.95; H₃BTC = 1,3,5-benzenetricarboxylic acid; TGIC = triglycidyl isocyanurate} were successfully obtained by applying a grinding method via the chemical bonding between uncoordinated carboxylate groups in Ln-BTC and epoxy groups in TGIC. The Ln-BTC@TGIC materials possess significant fluorescence characteristics with superior emission lifetimes and quantum yields if compared to parent Ln-MOFs. Interestingly, under the UV irradiation, a considerable color change from yellow in Eu_0.05Tb_0.95-BTC to red in Eu_0.05Tb_0.95-BTC@TGIC was observed. The energy-transfer mechanism was also rationalized by the density functional theory (DFT) calculations. The developed Ln-BTC@TGIC composites were further applied as functional fluorescent coatings for the fabrication, via a simple spraying method, of the flexible polyimide (PI) films, Ln-BTC@TGIC@PI. Thus, the present work unveils a new methodology and expands its applicability for the design and assembly of stable, multicomponent, and soft polymer materials with remarkable fluorescence properties.