Importance of Exsolution in Transition-Metal (Co, Rh, and Ir)-Doped LaCrO3 Perovskite Catalysts for Boosting Dry Reforming of CH4 Using CO2 for Hydrogen Production

Interfacial Metal-Support Interaction and Catalytic Performance of Perovskite LaCrO3-Supported Ru Catalyst

Interfacial metal-support interaction (MSI) significantly affects the dispersion of active metals on the surface of the catalyst support and impacts catalyst performance. Understanding MSI is crucial for developing highly active and stable catalysts with a low metal loading, particularly for noble metal catalysts. In this work, we synthesized LaRuxCr1-xO3 catalysts with low Ru loading (x = 0.005, 0.01, and 0.02) using the sol-gel self-combustion method. We found that all of the Ru atoms immediately above or below the metal-support interface are closely bonded to the perovskite LaCrO3 surface lattice through Ru-O bonds, enhancing the MSI via interfacial reaction and charge transfer mechanisms. We identified a variety of Ru species, including small 3D Ru nanoparticles, 2D dispersed Ru surface atoms, and even 0D Ru single atoms. These highly dispersed Ru species exhibit high activity and stability under dry reforming of methane (DRM) conditions. The LaRu0.01Cr0.99O3 catalyst with very low Ru loading (0.42 wt %) was stable over a 50 h DRM test and the carbon deposition was negligible. The CH4 and CO2 conversions at 750 °C reached 83 and 86%, respectively, approaching the theoretical thermodynamic equilibrium values.

Comparative Study of Exsolved and Impregnated Ni Nanoparticles Supported on Nanoporous Perovskites for Low-Temperature CO Oxidation

This study investigated the redox exsolution of Ni nanoparticles from a nanoporous La0.52Sr0.28Ti0.94Ni0.06O3 perovskite. The characteristics of exsolved Ni nanoparticles including their size, population, and surface concentration were deeply analyzed by environmental scanning electron microscopy (ESEM), transmission electron microscopy-energy dispersive X-ray spectroscopy (TEM-EDX) mapping, and hydrogen temperature-programmed reduction (H2-TPR). Ni exsolution was triggered in hydrogen as early as 400 °C, with the highest catalytic activity for low-temperature CO oxidation achieved after a reduction step at 500 °C, despite only a 10% fraction of Ni exsolved. The activity and stability of exsolved nanoparticles were compared with their impregnated counterparts on a perovskite material with a similar chemical composition (La0.65Sr0.35TiO3) and a comparable specific surface area and Ni loading. After an aging step at 800 °C, the catalytic activity of exsolved Ni nanoparticles at 300 °C was found to be 10 times higher than that of impregnated ones, emphasizing the thermal stability of Ni nanoparticles prepared by redox exsolution.

Nanoparticle Exsolution on Perovskite Oxides: Insights into Mechanism, Characteristics and Novel Strategies

Supported nanoparticles have attracted considerable attention as a promising catalyst for achieving unique properties in numerous applications, including fuel cells, chemical conversion, and batteries. Nanocatalysts demonstrate high activity by expanding the number of active sites, but they also intensify deactivation issues, such as agglomeration and poisoning, simultaneously. Exsolution for bottom-up synthesis of supported nanoparticles has emerged as a breakthrough technique to overcome limitations associated with conventional nanomaterials. Nanoparticles are uniformly exsolved from perovskite oxide supports and socketed into the oxide support by a one-step reduction process. Their uniformity and stability, resulting from the socketed structure, play a crucial role in the development of novel nanocatalysts. Recently, tremendous research efforts have been dedicated to further controlling exsolution particles. To effectively address exsolution at a more precise level, understanding the underlying mechanism is essential. This review presents a comprehensive overview of the exsolution mechanism, with a focus on its driving force, processes, properties, and synergetic strategies, as well as new pathways for optimizing nanocatalysts in diverse applications.

Computational Screening of La2NiO4+δ Cathodes with Ni Site Doping for Solid Oxide Fuel Cells

Doping on the crystal structure is a common strategy to modify electronic conductivity, ion conductivity, and thermal stability. In this work, a series of transition metal elements (Fe, Co, Cu, Ru, Rh, Pd, Os, Ir, and Pt) doped at the Ni site of La₂NiO_4+δ compounds as cathode materials of solid oxide fuel cells (SOFCs) are explored based on first-principles calculations, through which the determinant factors for interstitial oxygen formations and migrations are discussed at an atomistic level. The interstitial oxygen formation and migration energies for doped La₂NiO₄ are largely reduced in contrast to the pristine La₂NiO_4+δ, which is explained by charge density distributions, charge density gradients, and Bader charge differences. In addition, based on a negative correlation between formation energy and migration barrier, the promising cathode materials for SOFCs were screened out between the doped systems. The Fe-doped structures of x = 0.25, Ru-doped structures of x = 0.25 and x = 0.375, Rh-doped structures of x = 0.50, and Pd-doped structures of x = 0.375 and x = 0.50 are screened out with interstitial oxygen formation energy less than -3 eV and migration barrier less than 1.1 eV. In addition, DOS analysis indicates that doping to La₂NiO_4+δ also facilitates the electron conductions. Our work provides a theoretical guideline for the optimization and design of La₂NiO_4+δ-based cathode materials by doping.

Exsolution Modeling and Control to Improve the Catalytic Activity of Nanostructured Electrodes

In situ exsolution for nanoscale electrode design has attracted considerable attention because of its promising activity and high stability. However, fundamental research on the mechanisms underlying particle growth remains insufficient. Herein, cation-diffusion-determined exsolution is presented using an analytical model based on classical nucleation and diffusion. In the designed perovskite system, the exsolution trend for particle growth is consistent with this diffusion model, which strongly depends on the initial cation concentration and reduction conditions. Based on the experimental and theoretical results, a highly Ni-doped anode and an electrochemical switching technique are employed to promote exsolution and overcome growth limitations. The optimal cell exhibits an outstanding maximum power density of 1.7 W cm^-2 at 900 °C and shows no evident degradation when operating at 800 °C for 240 h under wet H₂ . This study provides crucial insights into the developing and tuning of heterogeneous catalysts for energy-conversion applications.

Exsolution of Ru Nanoparticles on BaCe0.9 Y0.1 O3-δ Modifying Geometry and Electronic Structure of Ru for Ammonia Synthesis Reaction Under Mild Conditions

Green ammonia is an efficient, carbon-free energy carrier and storage medium. The ammonia synthesis using green hydrogen requires an active catalyst that operates under mild conditions. The catalytic activity can be promoted by controlling the geometry and electronic structure of the active species. An exsolution process is implemented to improve catalytic activity by modulating the geometry and electronic structure of Ru. Ru nanoparticles exsolved on a BaCe_0.9 Y_0.1 O_3-δ support exhibit uniform size distribution, 5.03 ± 0.91 nm, and exhibited one of the highest activities, 387.31 mmol_NH3  g_Ru ^-1  h^-1 (0.1 MPa and 450 °C). The role of the exsolution and BaCe_0.9 Y_0.1 O_3-δ support is studied by comparing the catalyst with control samples and in-depth characterizations. The optimal nanoparticle size is maintained during the reaction, as the Ru nanoparticles prepared by exsolution are well-anchored to the support with in-plane epitaxy. The electronic structure of Ru is modified by unexpected in situ Ba promoter accumulation around the base of the Ru nanoparticles.

Oxygen-Deficient Engineering for Perovskite Oxides in the Application of AOPs: Regulation, Detection, and Reduction Mechanism

A perovskite catalyst combined with various advanced oxidation processes (AOPs) to treat organic wastewater attracted extensive attention. The physical and chemical catalytic properties of perovskite were largely related to oxygen vacancies (OVs). In this paper, the recent advances in the regulation of OVs in perovskite for enhancing the functionality of the catalyst was reviewed, such as substitution, doping, heat treatment, wet-chemical redox reaction, exsolution, and etching. The techniques of detecting the OVs were also reviewed. An insight was provided into the OVs of perovskite and reduction mechanism in AOPs in this review, which is helpful for the reader to better understand the methods of regulating and detecting OVs in various AOPs.

Influences of Co-Content on the Physico-Chemical and Catalytic Properties of Perovskite GdCoxFe1−xO3 in CO Hydrogenation

The effect of the substitution of cobalt into the GdFeO3 perovskite structure on the selective hydrogenation of CO was investigated. A series of GdCoxFe1−xO3 (x = 0; 0.2; 0.5; 0.8; 1) samples were synthesized by sol-gel technology and characterized by XRD, BET specific area, DSC, TG, EDX and XPS. The experimental data made it possible to reveal a correlation between the state of iron and cobalt atoms, the fractions of surface and lattice oxygen, and catalytic characteristics. It has been found that varying the composition of GdCoxFe1−xO3 complex oxides leads to a change in the oxygen-metal binding energy in Gd-O-Me, the ratio of metals in various oxidation states, and the amount of surface and lattice oxygen, which affects the adsorption and catalytic characteristics of complex oxides.

Influences of Ni Content on the Microstructural and Catalytic Properties of Perovskite LaNixCr1−xO3 for Dry Reforming of Methane

Perovskite oxides were widely used as precursors for developing metal-support type catalysts. It is attractive to explore the catalytic properties of the oxides themselves for dry reforming of methane (DRM). We synthesized LaNixCr1−xO3 (x = 0.05–0.5) samples in powder form using the sol-gel self-combustion method. Ni atoms are successfully doped into the LaCrO3 perovskite lattice. The perovskite grains are polycrystalline, and the crystallite size decreases with increasing Ni content. We demonstrated that the LaNixCr1−xO3 perovskites show intrinsically catalytic activity for DRM reactions. Reducing the Ni content is helpful to reduce carbon deposition resulting from the metal Ni nanoparticles that usually coexist with the highly active perovskite oxides. The CH4 conversion over the LaNi0.1Cr0.9O3 sample reaches approximately 84% at 750 °C, and the carbon deposition is negligible.

In Situ Control of the Eluted Ni Nanoparticles from Highly Doped Perovskite for Effective Methane Dry Reforming

To design metal nanoparticles (NPs) on a perovskite surface, the exsolution method has been extensively used for efficient catalytic reactions. However, there are still the challenges of finding a combination and optimization for the NPs' control. Thus, we report in situ control of the exsolved Ni NPs from perovskite to apply as a catalyst for dry reforming of methane (DRM). The La_0.8Ce_0.1Ti_0.6Ni_0.4O₃ (LCTN) is designed by Ce doping to incorporate high amounts of Ni in the perovskite lattice and also facilitate the exsolution phenomenon. By control of the eluted Ni NPs through exsolution, the morphological properties of exsolved Ni NPs are observed to have a size range of 10~49 nm, while the reduction temperatures are changed. At the same time, the chemical structure of the eluted Ni NPs is also changed by an increased reduction temperature to a highly metallic Ni phase with an increased oxygen vacancy at the perovskite oxide surface. The optimized composite nanomaterial displays outstanding catalytic performance of 85.5% CH₄ conversion to produce H₂ with a value of 15.5 × 10¹¹ mol/s·gcat at 60.2% CO conversion, which shows the importance of the control of the exsolution mechanism for catalytic applications.

Emerging natural and tailored perovskite-type mixed oxides–based catalysts for CO2 conversions

The rapid economic and societal development have led to unprecedented energy demand and consumption resulting in the harmful emission of pollutants. Hence, the conversion of greenhouse gases into valuable chemicals and fuels has become an urgent challenge for the scientific community. In recent decades, perovskite-type mixed oxide-based catalysts have attracted significant attention as efficient CO2 conversion catalysts due to the characteristics of both reversible oxygen storage capacity and stable structure compared to traditional oxide-supported catalysts. In this review, we hand over a comprehensive overview of the research for CO2 conversion by these emerging perovskite-type mixed oxide-based catalysts. Three main CO2 conversions, namely reverse water gas shift reaction, CO2 methanation, and CO2 reforming of methane have been introduced over perovskite-type mixed oxide-based catalysts and their reaction mechanisms. Different approaches for promoting activity and resisting carbon deposition have also been discussed, involving increased oxygen vacancies, enhanced dispersion of active metal, and fine-tuning strong metal-support interactions. Finally, the current challenges are mooted, and we have proposed future research prospects in this field to inspire more sensational breakthroughs in the material and environment fields.

Activating Lattice Oxygen in Perovskite Oxide by B-Site Cation Doping for Modulated Stability and Activity at Elevated Temperatures

Doping perovskite oxide with different cations is used to improve its electro-catalytic performance for various energy and environment devices. In this work, an activated lattice oxygen activity in Pr0.4 Sr0.6 Cox Fe0.9- x Nb0.1 O3- δ (PSCxFN, x = 0, 0.2, 0.7) thin film model system by B-site cation doping is reported. As Co doping level increases, PSCxFN thin films exhibit higher concentration of oxygen vacancies ( V o • • ) as revealed by X-ray diffraction and synchrotron-based X-ray photoelectron spectroscopy. Density functional theory calculation results suggest that Co doping leads to more distortion in FeO octahedra and weaker metaloxygen bonds caused by the increase of antibonding state, thereby lowering V o • • formation energy. As a consequence, PSCxFN thin film with higher Co-doping level presents larger amount of exsolved particles on the surface. Both the facilitated V o • • formation and B-site cation exsolution lead to the enhanced hydrogen oxidation reaction (HOR) activity. Excessive Co doping until 70%, nevertheless, results in partial decomposition of thin film and degrades the stability. Pr0.4 Sr0.6 (Co0.2 Fe0.7 Nb0.1 )O3 with moderate Co doping level displays both good HOR activity and stability. This work clarifies the critical role of B-site cation doping in determining the V o • • formation process, the surface activity, and structure stability of perovskite oxides.

Dry Reforming of CH4 /CO2 by Stable Ni Nanocrystals on Porous Single-Crystalline MgO Monoliths at Reduced Temperature

Dry reforming of CH₄ /CO₂ provides a promising and economically feasible route for the large-scale carbon fixation; however, the coking and sintering of catalysts remain a fundamental challenge. Here we stabilize single-crystalline Ni nanoparticles at the surface of porous single-crystalline MgO monoliths and show the quantitative production of syngas from dry reforming of CH₄ /CO₂ . We show the complete conversion of CH₄ /CO₂ even only at 700 °C with excellent performance durability after a continuous operation of 500 hours. The well-defined and catalytically active Ni-MgO interfaces facilitate the reforming reaction and enhance the coking resistance. Our findings would enable an industrially and economically viable path for carbon reclamation, and the "Nanocrystal On Porous Single-crystalline Monoliths" technique could lead to stable catalyst designs for many challenging reactions.

Emergence and Future of Exsolved Materials

Supported nanoparticle systems have received increased attention over the last decades because of their potential for high activity levels when applied to chemical conversions, although, because of their nanoscale nature, they tend to exhibit problems with long-term durability. Over the last decade, the discovery of the so-called exsolution concept has addressed many of these challenges and opened many other opportunities to material design by providing a relatively simple, single-step, synthetic pathway to produce supported nanoparticles that combine high stability against agglomeration and poisoning with high activity across multiple areas of application. Here, the trends that define the development of the exsolution concept are reviewed in terms of design, functionality, tunability, and applicability. To support this, the number of studies dedicated to both fundamental and application-related studies, as well as the types of metallic nanoparticles and host or support lattices employed, are examined. Exciting future directions of research are also highlighted.

Progress of Exsolved Metal Nanoparticles on Oxides as High Performance (Electro)Catalysts for the Conversion of Small Molecules

Utilizing electricity and heat from renewable energy to convert small molecules into value-added chemicals through electro/thermal catalytic processes has enormous socioeconomic and environmental benefits. However, the lack of catalysts with high activity, good long-term stability, and low cost strongly inhibits the practical implementation of these processes. Oxides with exsolved metal nanoparticles have recently been emerging as promising catalysts with outstanding activity and stability for the conversion of small molecules, which provides new possibilities for application of the processes. In this review, it starts with an introduction on the mechanism of exsolution, discussing representative exsolution materials, the impacts of intrinsic material properties and external environmental conditions on the exsolution behavior, and the driving forces for exsolution. The performances of exsolution materials in various reactions, such as alkane reforming reaction, carbon monoxide oxidation, carbon dioxide utilization, high temperature steam electrolysis, and low temperature electrocatalysis, are then summarized. Finally, the challenges and future perspectives for the development of exsolution materials as high-performance catalysts are discussed.

Effect of Mg Contents on Catalytic Activity and Coke Formation of Mesoporous Ni/Mg-Aluminate Spinel Catalyst for Steam Methane Reforming

Ni catalysts are most suitable for a steam methane reforming (SMR) reaction considering the activity and the cost, although coke formation remains the main problem. Here, Ni-based spinel catalysts with various Mg contents were developed through the synthesis of mesoporous Mg-aluminate supports by evaporation-induced self-assembly followed by Ni loading via incipient wetness impregnation. The mesoporous Ni/Mg-aluminate spinel catalysts showed high coke resistance under accelerated reaction conditions (0.0014 gcoke/gcat·h for Ni/Mg30, 0.0050 gcoke/gcat·h for a commercial catalyst). The coke resistance of the developed catalyst showed a clear trend: the higher the Mg content, the lower the coke deposition. The Ni catalysts with the lower Mg content showed a higher surface area and smaller Ni particle size, which originated from the difference of the sintering resistance and the exsolution of Ni particles. Despite these advantageous attributes of Ni catalysts, the coke resistance was higher for the catalysts with the higher Mg content while the catalytic activity was dependent on the reaction conditions. This reveals that the enhanced basicity of the catalyst could be the major parameter for the reduction of coke deposition in the SMR reaction.

Progress and Opportunities for Exsolution in Electrochemistry

This perspective gives the reader a broad overview of the progress that has been made in understanding the physics of the exsolution process and its exploitation in electrochemical devices in the last five years. On the basis of this progress, the community is encouraged to pursue unreported and under-reported opportunities for the advancement of exsolution in electrochemical applications through new materials discovery.

Hierarchical Fe-modified MgAl2O4 as a Ni-catalyst support for methane dry reforming

Hierarchical Fe-modified MgAl₂O₄ as a Ni-catalyst support with strong sintering resistance and anti-carbon ability for methane dry reforming.