Reconsideration of the Rheology of Silica Filled Natural Rubber Compounds

The recovery of nano-sized carbon black filler structure and its contribution to stress recovery in rubber nanocomposites

The hierarchical structural evolution of natural rubber (NR) filled with different contents of nanoscale carbon black (CB) (10 phr-CB10 and 50 phr-CB50) after first loading and recovering for different times was investigated by X-ray nano-CT, wide-angle X-ray scattering (WAXS) and solid state NMR techniques. The CB filler structures as captured by X-ray nano-CT recover gradually with increasing recovering time, but the filler network with different CB contents shows dramatically different structure evolution. For CB10, limited by the filling content, CB particles mainly induces a hydrodynamic effect in spite of deformation or recovering. For CB50, the CB filler forms a 3D connected network, partially destructed during deformation, and the destructed part can be partially recovered during recovery. This suggests that the connected CB filler structure mainly acts as a network reinforcement, whereas the destructed part can induce a hydrodynamic effect. The different effects induced by different CB filling contents are also reflected by the NR matrix, which is reflected by the onset strains εc of strain-induced crystallization (SIC) of NR as captured by WAXS. For CB10, εc remains almost constant, i.e. εc = ca. 1.49, while that of NR with CB50 slightly decreases from initial ca. 1.12 to 0.96 with increasing recovering time up to 50 h. Also, the bound rubber fraction and entangled rubber network remain unchanged after deformation and under different recovery time as detected by the magic sandwich echo (MSE) FID and proton multiple quantum (MQ) NMR. These results demonstrate the key role of the CB filler network in determining the stress-softening behavior of reinforced rubber.

Rheological and Mechanical Properties of Silica/Nitrile Butadiene Rubber Vulcanizates with Eco-Friendly Ionic Liquid

In this paper we designed greener rubber nanocomposites exhibiting high crosslinking density, and excellent mechanical and thermal properties, with a potential application in technical fields including high-strength and heat-resistance products. Herein 1-ethyl-3-methylimidazolium acetate ([EMIM]OAc) ionic liquid was combined with silane coupling agent to formulate the nanocomposites. The impact of [EMIM]OAc on silica dispersion in a nitrile rubber (NBR) matrix was investigated by a transmission electron microscope and scanning electron microscopy. The combined use of the ionic liquid and silane in an NBR/silica system facilitates the homogeneous dispersion of the silica volume fraction (φ) from 0.041 to 0.177 and enhances crosslinking density of the matrix up to three-fold in comparison with neat NBR, and also it is beneficial for solving the risks of alcohol emission and ignition during the rubber manufacturing. The introduction of ionic liquid greatly improves the mechanical strength (9.7 MPa) with respect to neat NBR vulcanizate, especially at high temperatures e.g., 100 °C. Furthermore, it impacts on rheological behaviors of the nanocomposites and tends to reduce energy dissipation for the vulcanizates under large amplitude dynamic shear deformation.

Large amplitude oscillatory rheology of silica and cellulose nanocrystals filled natural rubber compounds

Nanoparticles reinforce rubbers and enhance Payne effect for the compounds experiencing large amplitude oscillatory shear deformation. Herein the effects of silica and cellulose nanocrystals on the Payne effect of natural rubber compounds are investigated by stress decomposition methods for clarifying the elastic and viscous nonlinearities varying with filler content and composition. The Payne effect is in general characterized by intercycle strain softening and shear thinning behaviors and intracycle hardening and thinning behaviors at high strain (strain rate) amplitudes while the filler influences the behaviors markedly at intermediate strain (rate) amplitudes. Especially, the addition of cellulose nanocrystals in the silica filled compounds improves the elastic nonlinearity and greatly weakens the viscous nonlinearity, providing a perspective on understanding the Payne effect for manufacturing high-performance rubber materials.