Challenges and Opportunities in the Development of Conjugated Block Copolymers for Photovoltaics

Double-Cable Conjugated Polymers with Pendent Near-Infrared Electron Acceptors for Single-Component Organic Solar Cells

Double-cable conjugated polymers with near-infrared (NIR) electron acceptors are synthesized for use in single-component organic solar cells (SCOSCs). Through the development of a judicious synthetic pathway, the highly sensitive nature of the 2-(3-oxo-2,3-dihydroinden-1-ylidene)malononitrile (IC)-based electron acceptors in basic and protonic solvents is overcome. In addition, an asymmetric design motif is adopted to optimize the packing of donor and acceptor segments, enhancing charge separation efficiency. As such, the new double-cable polymers are successfully applied in SCOSCs, providing an efficiency of over 10 % with a broad photo response from 300 to 850 nm and exhibiting excellent thermal/light stability. These results demonstrate the powerful design of NIR-acceptor-based double-cable polymers and will enable SCOSCs to enter a new stage.

Programmable Assembly of π-Conjugated Polymers

π-Conjugated polymers have numerous applications due to their advantageous optoelectronic and mechanical properties. These properties depend intrinsically on polymer ordering, including crystallinity, orientation, morphology, domain size, and π-π interactions. Programming, or deliberately controlling the composition and ordering of π-conjugated polymers by well-defined inputs, is a key facet in the development of organic electronics. Here, π-conjugated programming is described at each stage of material development, stressing the links between each programming mode. Covalent programming is performed during polymer synthesis such that complex architectures can be constructed, which direct polymer assembly by governing polymer orientation, π-π interactions, and morphological length-scales. Solution programming is performed in a solvated state as polymers dissolve, aggregate, crystallize, or react in solution. Solid-state programming occurs in the solid state and is governed by polymer crystallization, domain segregation, or gelation. Recent progress in programming across these stages is examined, highlighting order-dependent features and assembly techniques that are unique to π-conjugated polymers. This should serve as a guide for delineating the many ways of directing π-conjugated polymer assembly to control ordering, structure, and function, enabling the further development of organic electronics.

The stress deformation response influenced by the chain rigidity for mesostructures in diblock copolymers

A self-consistent field theory formalism based on the wormlike chain model is developed to investigate the stress-strain relation for mesostructures in diblock copolymers under the influence of chain rigidity, involving the adjustable simulation cell in the non-orthogonal coordinates by means of optimization of free energy. We elucidate the effect of the chain persistency broadly spanning from the Gaussian chain to the rigid rodlike chain on the elastic response of mesophases that deviate from the initial equilibrium structures. We analytically and numerically demonstrate that our current approach in the long chain limit recovers to the Gaussian-chain-based theory. Being ascribed to the distinct conformational behaviors for flexible chains and rigid rodlike chains, the tensile and compressive stresses applied to lamellae exhibit asymmetric deformation behaviors and the shear stress applied to the initial equilibrium hexagonal cylinders results in noticeable deviations in the shape and spatial arrangement of cylindroids for various chain rigidity values. For the zero stress, in addition, our approach can be straightforwardly utilized to explore the optimal size and shape of the simulation cell in order to achieve a stress free configuration of systems.

Carbohydrate-attached fullerene derivative for selective localization in ordered carbohydrate-block-poly(3-hexylthiophene) nanodomains

A carbohydrate-based fullerene derivative (AcMal₇-C₆₁) is designed, synthesized and applied to a lamellar-forming high-χ block copolymer system, poly(3-hexylthiophene)-block-peracetylated maltoheptaose (P3HT-b-AcMal₇), to actualize an ordered donor/acceptor (D/A) network. A well-defined D/A lamellar structure of the P3HT-b-AcMal₇:AcMal₇-C₆₁ blend with sub-10 nm domain features is achieved upon thermal annealing. The AcMal₇-C₆₁ molecules are localized in the phase-separated AcMal₇ nanodomains without causing the formation of fullerene crystals while maintaining the lamellar morphology up to 1:0.5 (D:A) blending ratio. The cross-sectional TEM observation and GISAXS measurement reveals that the P3HT-b-AcMal₇ tends to spontaneously organize into lamellar structures oriented perpendicular to the film surface at the air/film interface while the domain orientation at the bottom interface depends on the nature of the substrate.

Pushing the limits of high-resolution polymer microscopy using antioxidants

High-resolution transmission electron microscopy (HRTEM) has been transformative to the field of polymer science, enabling the direct imaging of molecular structures. Although some materials have remarkable stability under electron beams, most HRTEM studies are limited by the electron dose the sample can handle. Beam damage of conjugated polymers is not yet fully understood, but it has been suggested that the diffusion of secondary reacting species may play a role. As such, we examine the effect of the addition of antioxidants to a series of solution-processable conjugated polymers as an approach to mitigating beam damage. Characterizing the effects of beam damage by calculating critical dose DC values from the decay of electron diffraction peaks shows that beam damage of conjugated polymers in the TEM can be minimized by using antioxidants at room temperature, even if the antioxidant does not alter or incorporate into polymer crystals. As a consequence, the addition of antioxidants pushes the resolution limit of polymer microscopy, enabling imaging of a 3.6 Å lattice spacing in poly[(5,6-difluoro-2,1,3-benzothiadiazol-4,7-diyl)-alt-(3,3″'-di(2-octyldodecyl)-2,2';5',2″;5″,2″'-quaterthiophene-5,5″'-diyl)] (PffBT4T-2OD).

Synthesis and Self-Assembly of Conjugated Block Copolymers

In the past two decades, conjugated polymers (CPs) have drawn great attention due to their excellent conductivity and charge mobility, rendering them broad applications in organic electronics. Controlling over the morphologies and nanostructures of CPs is very important to improve the performance of CP-based devices, which is still a tremendously difficult task. Conjugated block copolymers (cBCPs), composed of different CP blocks or CP coupled with coiled polymeric blocks, not only maintain the advantages of high conductivity and mobility but also demonstrate features of morphological versatility and tunability. Due to the strong π-π interaction and crystallinity of the conjugated backbones, the self-assembly behaviors of cBCPs are very complicated and largely remain to be explored. In this tutorial review, we first summarize the general synthetic methods for different types of cBCPs. Then, recent studies on the self-assembly behaviors of cBCPs are discussed, with an emphasis on the structural factors that affect the morphologies of cBCPs both in bulk and thin film states. Finally, we briefly provide our outlook on the future research of the self-assembly of cBCPs.

Systematic review elucidating the generations and classifications of solar cells contributing towards environmental sustainability integration

Rapid escalation in energy demand and pressure over finite fossil fuels reserves with augmenting urbanization and industrialization points towards adoption of cleaner, sustainable and eco-friendly sources to be employed. Solar cell devices known for efficient conversion of solar energy to electrical energy have been attracting scientific community due to their remarkable conformity with the principles of green chemistry. The future candidacy of solar cells is expressed by their efficient conversion. Such a great potential associated with solar cells has instigated research since many decades leading to the emergence of a wide myriad of solar cells devices with novel constituent materials, designs and architecture reflected in form of three generations of the solar cells. Considering the cleaner and sustainability aspects of the solar energy, current review has systematically compiled different generations of solar cells signifying the advancements in terms of architecture and compositional parameters. In addition to the chronological progression of solar cells, current review has also focused on the innovations done in improvement of solar cells. In terms of efficiency and stability, photovoltaic community is eager to achieve augmented efficiencies and stabilities for using solar cells as an alternative to the conventional fossil fuels.

Macroscopic Alignment of Block Copolymers on Silicon Substrates by Laser Annealing

Laser annealing is a competitive alternative to conventional oven annealing of block copolymer (BCP) thin films enabling rapid acceleration and precise spatial control of the self-assembly process. Localized heating by a moving laser beam (zone annealing), taking advantage of steep temperature gradients, can additionally yield aligned morphologies. In its original implementation it was limited to specialized germanium-coated glass substrates, which absorb visible light and exhibit low-enough thermal conductivity to facilitate heating at relatively low irradiation power density. Here, we demonstrate a recent advance in laser zone annealing, which utilizes a powerful fiber-coupled near-IR laser source allowing rapid BCP annealing over a large area on conventional silicon wafers. The annealing coupled with photothermal shearing yields macroscopically aligned BCP films, which are used as templates for patterning metallic nanowires. We also report a facile method of transferring laser-annealed BCP films onto arbitrary surfaces. The transfer process allows patterning substrates with a highly corrugated surface and single-step rapid fabrication of multilayered nanomaterials with complex morphologies.

Significantly Improved Morphology and Efficiency of Nonhalogenated Solvent-Processed Solar Cells Derived from a Conjugated Donor-Acceptor Block Copolymer

A highly crystalline conjugated donor (D)-acceptor (A) block copolymer (PBDT2T-b-N2200) that has good solubility in nonhalogenated solvents is successfully synthesized. PBDT2T-b-N2200 shows a broad complementary absorption behavior owing to a wide-band gap donor (PBDT2T) present as a D-block and a narrow-band gap acceptor (N2200) present as an A-block. Polymer solar cells (PSCs) with conjugated block copolymer (CBCP) are fabricated using a toluene solution and PSC created with an annealed film showing the highest power conversion efficiency of 6.43%, which is 2.4 times higher than that made with an annealed blend film of PBDT2T and N2200. Compared to the blend film, the PBDT2T-b-N2200 film exhibits a highly improved surface and internal morphology, as well as a faster photoluminescence decay lifetime, indicating a more efficient photoinduced electron transfer. In addition, the PBDT2T-b-N2200 film shows high crystallinity through an effective self-assembly of each block during thermal annealing and a predominant face-on chain orientation favorable to a vertical-type PSC. Moreover, the CBCP-based PSCs exhibit an excellent shelf-life time of over 1020 h owing to their morphological stability. From these results, a D-A block copolymer system is one of the efficient strategies to improve miscibility and morphological stability in all polymer blend systems.

Improved efficiency of single-component active layer photovoltaics by optimizing conjugated diblock copolymers

Using an A–B type monomer instead of an AA + BB type monomer to synthesise diblock copolymers, the PCE of a single-component photovoltaic device reached 1.22%.

Fully Conjugated Donor-Acceptor Block Copolymers for Organic Photovoltaics via Heck-Mizoroki Coupling

The development of facile routes to prepare fully conjugated block copolymers (BCPs) from diverse monomers is an important goal for advancing robust bulk-heterojunction (BHJ) organic photovoltaics (OPVs). Herein we introduce a synthetic strategy for step-growth BCPs employing 1,2-bis(trialkylstannyl)ethene as one monomer, which, in addition to offering improved backbone planarity, directly yields a vinylene-terminated macromonomer suitable for Heck-Mizoroki coupling. The benefits of our strategy, which facilitates the preparation of functionalized macromonomers suitable for BCP synthesis, are demonstrated with a representative BCP based on a diketopyrrolopyrrole (DPP) copolymer coded pBDTTDPP as the donor block and a perylenediimide (PDI) copolymer coded as pPDIV as the acceptor block. Feed ratio optimization affords control over the macromonomer chain-end functionalities and allows for the selective formation of a tri-BCP consisting of pPDIV-b-pBDTTDPP-b-pPDIV, which is employed in a single-component BHJ OPV. Devices achieved a power conversion efficiency of 1.51% after thermal stress at 150 °C compared to 0.02% for a control device consisting of a comparable blend of pBDTTDPP and pPDIV. The difference in performance is ascribed to the morphological stability of the BHJ when using the BCP.

Block Junction-Functionalized All-Conjugated Donor-Acceptor Block Copolymers

Junction-functionalized donor-acceptor (D-A) block copolymers (BCPs) enable spatial and electronic control over interfacial charge dynamics in excitonic devices such as solar cells. Here, we present the design, synthesis, morphology, and electronic characterization of block junction-functionalized, all-conjugated, all-crystalline D-A BCPs. Poly(3-hexylthiophene) (P3HT), a single thienylated diketopyrrolopyrrole (Th _xDPPTh _x, x = 1 or 2) unit, and poly{[ N, N'-bis(2-octyldodecyl)-naphthalene-1,4,5,8-bis(dicarboximide)-2,6-diyl]- alt-5,5'-(2,2'-bithiophene)} (PNDIT2) are used as donor, interfacial unit, and acceptor, respectively. Almost all C-C coupling steps are accomplished by virtue of C-H activation. Synthesis of the macroreagent H-P3HT-Th _xDPPTh _x, with x determining its C-H reactivity, is key to the synthesis of various BCPs of type H-P3HT-Th _xDPPTh _x- block-PNDIT2. Morphology is determined from a combination of calorimetry, transmission electron microscopy (TEM), and thin-film scattering. Block copolymer crystallinity of P3HT and PNDIT2 is reduced, indicating frustrated crystallization. A long period l_p is invisible from TEM, but shows up in resonant soft X-ray scattering experiments at a length scale of l_p ∼ 60 nm. Photoluminescence of H-P3HT-Th _xDPPTh _x indicates efficient transfer of the excitation energy to the DPP chain end, but is quenched in BCP films. Transient absorption and pump-push photocurrent spectroscopies reveal geminate recombination (GR) as the main loss channel in as-prepared BCP films independent of junction functionalization. Melt annealing increases GR as a result of the low degree of crystallinity and poorly defined interfaces and additionally changes backbone orientation of PNDIT2 from face-on to edge-on. These morphological effects dominate solar cell performance and cause an insensitivity to the presence of the block junction.

Synthesis and crystallization behavior of regioregular-block-regiorandom poly(3-hexylthiophene) copolymers

Regioregular–regiorandom poly(3-hexylthiophene) copolymers, synthesized by chain-transfer polycondensation, show strong crystallinity due to their one-sided distribution of regiodefects.

Deconstructing the behavior of donor–acceptor copolymers in solution & the melt: the case of PTB7

Molecular dynamics simulations of the donor–acceptor copolymer PTB7 at near experimental scale reveal structure–dynamics correlations in the condensed phase.

Distinct Photovoltaic Performance of Hierarchical Nanostructures Self-Assembled from Multiblock Copolymers

We applied a multiscale approach coupling dissipative particle dynamics method with a drift-diffusion model to elucidate the photovoltaic properties of multiblock copolymers consisting of alternating electron donor and acceptor blocks. A series of hierarchical lamellae-in-lamellar structures were obtained from the self-assembly of the multiblock copolymers. A distinct improvement in photovoltaic performance upon the morphology transformation from lamella to lamellae-in-lamella was observed. The hierarchical lamellae-in-lamellar structures significantly enhanced exciton dissociation and charge carrier transport, which consequently contributed to the improved photovoltaic performance. On the basis of our theoretical calculations, the hierarchical nanostructures can achieve much enhanced energy conversion efficiencies, improved by around 25% compared with that of general ones, through structure modulation on the number and size of the small-length-scale domains via the molecular design of multiblock copolymers. Our findings are supported by recent experimental evidence and provide guidance for designing advanced photovoltaic materials with hierarchical structures.

Helical Nanofibrils of Block Copolymer for High-Performance Ammonia Sensors

Conjugated polymers with a helical structure have been in rapid development in recent years because of their potential applications in chemical and biological sensors. We demonstrate the fabrication and characterization of helical nanofibrils of block copolymer poly(4-iso-cyano-benzoic acid 5-(2-dimethylamino-ethoxy)-2-nitro-benzylester)- b-poly(3-hexylthiophene) (PPI(-DMAENBA)- b-P3HT) via a transfer-etching method. The density and lateral length of nanofibrils can be facilely controlled by regulating the process conditions, which, in turn, directly determine the electronic property. Organic field effect transistors based on helical nanofibrils were successfully fabricated with the highest mobility of 9.1 × 10^-3 cm²/(V s)^-1, an on/off ratio of 3.4 × 10⁵, and high bias stability. The helical nanofibrils were proved to be beneficial for obtaining a highly sensitive and selective chemical sensor. And, the transistor based on helical nanofibrils exhibits a relative response of 28.6% to 100 ppb ammonia, which is even much higher than the responses to 1 ppm ammonia for homo poly(3-hexylthiophene) nanofibrils (7%) and block copolymer nanofibrils without helical structure (0.9%). The combination of helical structure with nanofibrils may provide a new strategy to fabricate high-performance chemical sensors suitable for use in environmental monitoring, industrial and agricultural production, health care, and foodsafety.

In Situ Synthesis of Ternary Block Copolymer/Homopolymer Blends for Organic Photovoltaics

A detailed investigation of in situ-synthesized all-conjugated block copolymer (BCP) compatibilized ternary blends containing poly(3-hexylthiophene) (P3HT) and poly{[ N, N'-bis(2-octyldodecyl)naphthalene-1,4,5,8-bis(dibcarboximide)-2,6-diyl]- alt-5,5'-(2,2'-bithiophene)} (PNDIT2) as donor and acceptor polymers, respectively, is presented. Both polymers are incompatible and show strong segregation in blends, which renders compatibilization with their corresponding BCPs promising to enable nanometer-phase-separated structures suitable for excitonic devices. Here, we synthesize a ternary block copolymer/homopolymer blend system and investigate the phase behavior as a function of block copolymer molecular weight and different annealing conditions. The device performance decreases on increasing annealing temperatures. To understand this effect, morphological investigations including atomic force microscopy, high-resolution transmission electron microscopy (HR-TEM), and grazing incidence wide- and small-angle X-ray scattering (GIWAXS/GISAXS) are carried out. On comparing domain sizes of pristine and compatibilized blends obtained from GISAXS, a weak compatibilization effect appears to take place for the in situ-synthesized ternary systems. The effect of thermal annealing is most prevalent for all samples, which, for the highest annealing temperature above the melting point of PNDIT2 (310 °C), ultimately leads to a change from the face-on to edge-on orientation of PNDIT2, as seen in GIWAXS. This effect dominates and decreases all photovoltaic parameters, irrespective of whether a pristine or compatibilized blend is used.

Melt-processing of small molecule organic photovoltaics via bulk heterojunction compatibilization

Melt-processing of organic semiconductors (OSCs) is a promising environmentally-friendly technique that can alleviate dependence on toxic chlorinated solvents. While melt-processed single-component OSC devices (e.g. field-effect-transistors) have been demonstrated, multi-component bulk heterojunctions (BHJs) for organic photovoltaics (OPVs) remain a challenge. Herein, we demonstrate a strategy that affords tunable BHJ phase segregation and domain sizes from a single-phase homogeneous melt by employing strongly-crystalline small-molecule OSCs together with a customized molecular compatibilizing (MCP) additive. An optimized photoactive BHJ with 50 wt% MCP achieved a device power conversion efficiency of ca. 1% after melting the active layer at 240 °C (15 min, followed by slow cooling) before deposition of the top electrode. BHJ morphology characterization using atomic force and Kelvin probe microscopy, X-ray diffraction, and photo-luminescence measurements further demonstrate the trade-off between free charge generation and transport with respect to MCP loading in the BHJ. In addition, a functional OPV was also obtained from the melt-processing of dispersed micron-sized solid BHJ particles into a smooth and homogeneous thin-film by using the MCP approach. These results demonstrate that molecular compatibilization is a key prerequisite for further developments towards true solvent-free melt-processed BHJ OPV systems.

Mesoscale Block Copolymers

Materials composed of well-defined mesoscale building blocks are ubiquitous in nature, with noted ability to assemble into hierarchical structures possessing exceptional physical and mechanical properties. Fabrication of similar synthetic mesoscale structures will offer opportunities for precise conformational tuning toward advantageous bulk properties, such as increased toughness or elastic modulus. This requires new materials designs to be discovered to impart such structural control. Here, the preparation of mesoscale polymers is achieved by solution fabrication of functional polymers containing photoinduced chemical triggers. Subsequent photopatterning affords mesoscale block copolymers composed of distinct segments of alternating chemical composition. When dispersed in appropriate solvents, selected segments form helices to generate architectures resembling block copolymers, but on an optically observable size scale. This approach provides a platform for producing mesoscale geometries with structural control and potential for driving materials assembly comparable to examples found in nature.

Advances toward the effective use of block copolymers as organic photovoltaic active layers

Donor/acceptor block copolymers for organic photovoltaic active layers are discussed from first principles through the modern state-of-the-art and future perspectives.

Liquid crystalline bilayers self-assembled from rod-coil diblock copolymers

The structure and phase behaviour of bilayer membranes self-assembled from rod-coil diblock copolymers are studied using the self-consistent field theory, focusing on the occurrence and relative stability of liquid crystalline phases induced by the geometric shape and orientational interaction of the rod-blocks. A variety of liquid crystalline bilayers, corresponding to the smectic phases in bulk systems, are predicted to occur as equilibrium phases of the system. The ordered morphologies and phase behaviour of the system are analyzed. Phase diagrams of the self-assembled bilayers are constructed. The theoretical results provide an understanding of the formation mechanisms of these intricate phases.

Organic Planar Heterojunctions: From Models for Interfaces in Bulk Heterojunctions to High-Performance Solar Cells

Recent progress regarding planar heterojunctions (PHJs) is reviewed, with respect to the fundamental understanding of the photophysical processes at the donor/acceptor interfaces in organic photovoltaic devices (OPVs). The current state of OPV research is summarized and the advantages of PHJs as models for exploring the relationship between organic interfaces and device characteristics described. The preparation methods and the characterization of PHJ structures to provide key points for the appropriate handling of PHJs. Next, we describe the effects of the donor/acceptor interface on each photoelectric conversion process are reviewed by examining various PHJ systems to clarify what is currently known and not known. Finally, it is discussed how we the knowledge obtained by studies of PHJs can be used to overcome the current limits of OPV efficiency.

Self-Assembled Organic Materials for Photovoltaic Application

Organic photovoltaic cells based on bulk-heterojunction architecture have been a topic of intense research for the past two decades. Recent reports on power conversion efficiency surpassing 10% suggest these devices are a viable low-cost choice for a range of applications where conventional silicon solar cells are not suitable. Further improvements in efficiency could be achieved with the enhanced interaction between the donor and acceptor components. Effective utilization of supramolecular interactions to tailor and manipulate the communication between the components in the blend is a good strategy towards this end. Literature reports suggest that the long-term stability of organic solar cells, a major hurdle for commercial applications, can also be partially addressed by generating stable supramolecular nanostructures. In this review, we have made an attempt to summarize advances in small molecule, oligomer and polymer based systems, wherein supramolecular interactions such as hydrogen-bonding, pi-pi stacking, and dipole-dipole are explored for realizing stable and efficient bulk-heterojunction solar cells.

Demixing by a Nematic Mean Field: Coarse-Grained Simulations of Liquid Crystalline Polymers

Liquid crystalline polymers exhibit a particular richness of behaviors that stems from their rigidity and their macromolecular nature. On the one hand, the orientational interaction between liquid-crystalline motifs promotes their alignment, thereby leading to the emergence of nematic phases. On the other hand, the large number of configurations associated with polymer chains favors formation of isotropic phases, with chain stiffness becoming the factor that tips the balance. In this work, a soft coarse-grained model is introduced to explore the interplay of chain stiffness, molecular weight and orientational coupling, and their role on the isotropic-nematic transition in homopolymer melts. We also study the structure of polymer mixtures composed of stiff and flexible polymeric molecules. We consider the effects of blend composition, persistence length, molecular weight and orientational coupling strength on the melt structure at the nano- and mesoscopic levels. Conditions are found where the systems separate into two phases, one isotropic and the other nematic. We confirm the existence of non-equilibrium states that exhibit sought-after percolating nematic domains, which are of interest for applications in organic photovoltaic and electronic devices.

Organic Solar Cells with Controlled Nanostructures Based on Microphase Separation of Fullerene-Attached Thiophene-Selenophene Heteroblock Copolymers

Heteroblock copolymers consisting of poly(3-hexylthiophene) and fullerene-attached poly(3-alkylselenophene) (T-b-Se-PCBP) were synthesized for organic photovoltaic applications by quasi-living catalyst transfer polycondensation and subsequent conversion reactions. Characterization of the polymers confirmed the formation of well-defined diblock structures with high loading of the fullerene at the side chain (∼40 wt %). Heteroblock copolymer cast as a thin film showed a clear microphase-separated nanostructure approximately 30 nm in repeating unit after thermal annealing, which is identical to the microphase-separated nanostructure of diblock copolymer consisting of poly(3-hexylthiophene) and fullerene-attached poly(3-alkylthiophene) (T-b-T-PCBP). These heteroblock copolymers provide an ideal platform for investigating the effects of nanostructures and interfacial energetics on the performance of organic photovoltaic devices.