Resonant Laser Printing of Optical Metasurfaces

Surface Coloring and Plasmonic Information Encryption at 50000 dpi Enabled by Direct Femtosecond Laser Printing

Femtosecond (fs) laser pulses drive matter into a highly nonequilibrium state, allowing precise sculpturing of irradiated surface sites with sophisticated nanomorphologies. Here, we used fs-laser patterning to create diverse plasmonic morphologies on the top Au layer of the metal-insulator-metal sandwich. Mutual action of laser-driven thermomechanical effects and ultrafast solid-to-liquid transition allows control of the morphology resulting in pronounced surface reflectivity modulation, i.e., in a structural color effect. This enables template-free high-resolution color printing at a superior lateral resolution up to 50000 dots per inch and facile tunability of the color tone and saturation. Moreover, precise control over the orientation of the printed nanostructures within subwavelength lattices allows modulation of their local plasmonic response encrypting the optical information within the colorful images. The hidden information can be unveiled using a facile cross-polarized optical visualization scheme, rendering the proposed method with extra modalities combining high resolution information encryption, coloring, and security labeling.

Color Generation and Polarization-Sensitive Encryption by Laser Writing on Plasmonic Reflector Arrays

Plasmonic color printing presents a sustainable solution for vibrant and durable color reproduction by leveraging the light-manipulating properties of nanostructures. However, the fabrication of plasmonic nanostructures has posed challenges, hindering widespread adoption. In this paper, we introduce plasmonic reflector arrays (PRAs) composed of three layers─Ag nanoparticles (NPs), an Al2O3 spacer, and an Ag reflector─deposited via physical vapor deposition (PVD). By employing nanosecond and femtosecond laser writing techniques, we manipulate the surface morphology of silver nanoparticles on PRAs, resulting in a diverse range of structural colors that are both polarization-insensitive and polarization-sensitive. Furthermore, we demonstrate the versatility of nanosecond laser writing in creating intricate patterns on PRAs. Additionally, we propose a novel two-step method combining nanosecond and femtosecond laser processing to embed QR code patterns into PRAs, showcasing their potential for secure data encryption and transmission. This research underscores the promising applications of PRAs in advanced color printing and secure optical data encoding.

3D Printing of Glass Micro-Optics with Subwavelength Features on Optical Fiber Tips

Integration of functional materials and structures on the tips of optical fibers has enabled various applications in micro-optics, such as sensing, imaging, and optical trapping. Direct laser writing is a 3D printing technology that holds promise for fabricating advanced micro-optical structures on fiber tips. To date, material selection has been limited to organic polymer-based photoresists because existing methods for 3D direct laser writing of inorganic materials involve high-temperature processing that is not compatible with optical fibers. However, organic polymers do not feature stability and transparency comparable to those of inorganic glasses. Herein, we demonstrate 3D direct laser writing of inorganic glass with a subwavelength resolution on optical fiber tips. We show two distinct printing modes that enable the printing of solid silica glass structures ("Uniform Mode") and self-organized subwavelength gratings ("Nanograting Mode"), respectively. We illustrate the utility of our approach by printing two functional devices: (1) a refractive index sensor that can measure the indices of binary mixtures of acetone and methanol at near-infrared wavelengths and (2) a compact polarization beam splitter for polarization control and beam steering in an all-in-fiber system. By combining the superior material properties of glass with the plug-and-play nature of optical fibers, this approach enables promising applications in fields such as fiber sensing, optical microelectromechanical systems (MEMS), and quantum photonics.

Hybridization between plasmonic and photonic modes in laser-induced self-organized quasi-random plasmonic metasurfaces

Plasmonic metasurfaces made of perfectly regular 2D lattices of metallic nanoparticles deposited on surfaces or close to waveguides can exhibit hybridized plasmonic and photonic modes. The latter arise from the excitation of surface or guided modes through the in-plane coherent scattering of periodic arrays. Recently, laser-induced self-organization of random plasmonic metasurfaces has been used to create nanoparticle gratings embedded in protective layers. Despite the broad size distribution and positional disorder of nanoparticles, the resulting nanostructures exhibit strong coupling between plasmonic and photonic modes in transverse electric polarization, leading to dichroism, which is well-reproduced from one laser printing to another. Here, we examine quantitatively the effect of inhomogeneities at the nanoscale on the hybridization between localized plasmonic modes and delocalized guided modes by considering realistic laser-induced self-organized nanoparticle arrays embedded in a two-layer system. By referring to regular samples, we describe the optical mechanisms involved in the hybridization process at characteristic wavelengths, based on far and near field simulations. Two kinds of real samples are considered, featuring different levels of coupling between the plasmonic and photonic modes. The results demonstrate that controlling the statistical properties of plasmonic metasurfaces, such as the nanoparticle size distribution and average position, over areas a few micrometers wide is enough to control in a reproducible manner the hybridization mechanisms and their resulting optical properties. Thus, this study shows that the inherent irregularities of laser-induced self-organized nanostructures are compatible with smart functionalities of nanophotonics, and confirms that laser processing has huge potential for real-world applications.

Single-Pixel-Adjustable Structural Color Fabricated Using a Spatially Modulated Femtosecond Laser

Structural colors provide a highly stable and ecofriendly dyeing mechanism. The ability to adjust structural colors by a single pixel enhances their flexibility and application range. However, achieving single-pixel control and dynamic adjustment of structural colors remain a challenge yet. In this study, we propose a coloring method involving microcurve surfaces fabricated using a spatially modulated femtosecond laser hybrid technology, which combines spatially modulated femtosecond laser-assisted wet etching and molding. The fabricated microcurve surface exhibits bright colors under white light irradiation, and the color of each pixel can be adjusted independently by changing the morphology of the modified region inside fused silica using a femtosecond laser. With the high flexibility of femtosecond laser fabrication, color lightness can be accurately controlled through the quantitative adjustment of the arrangement of microcurve surfaces in an array, and various color patterns can be fabricated through the programmable arrangement of different microcurve surfaces. Additionally, the color exhibits strong dynamic characteristics, that is, different colors correspond to different external forces.

Photothermal Nanomaterials: A Powerful Light-to-Heat Converter

All forms of energy follow the law of conservation of energy, by which they can be neither created nor destroyed. Light-to-heat conversion as a traditional yet constantly evolving means of converting light into thermal energy has been of enduring appeal to researchers and the public. With the continuous development of advanced nanotechnologies, a variety of photothermal nanomaterials have been endowed with excellent light harvesting and photothermal conversion capabilities for exploring fascinating and prospective applications. Herein we review the latest progresses on photothermal nanomaterials, with a focus on their underlying mechanisms as powerful light-to-heat converters. We present an extensive catalogue of nanostructured photothermal materials, including metallic/semiconductor structures, carbon materials, organic polymers, and two-dimensional materials. The proper material selection and rational structural design for improving the photothermal performance are then discussed. We also provide a representative overview of the latest techniques for probing photothermally generated heat at the nanoscale. We finally review the recent significant developments of photothermal applications and give a brief outlook on the current challenges and future directions of photothermal nanomaterials.

High-speed laser writing of structural colors for full-color inkless printing

It is a formidable challenge to simultaneously achieve wide-gamut, high-resolution, high-speed while low-cost manufacturability, long-term stability, and viewing-angle independence in structural colors for practical applications. The conventional nanofabrication techniques fail to match the requirement in low-cost, large-scale and flexible manufacturing. Processing by pulsed lasers can achieve high throughput while suffering from a narrow gamut of ~15% sRGB or angle-dependent colors. Here, we demonstrate an all-in-one solution for ultrafast laser-produced structural colors on ultrathin hybrid films that comprise an absorbent dielectric TiAlN layer coating on a metallic TiN layer. Under laser irradiation, the absorption behaviours of the TiAlN-TiN hybrid films are tailored by photothermal-induced oxidation on the topmost TiAlN. The oxidized films exhibit double-resonance absorption, which is due to the non-trivial phase shifts both at the oxide-TiAlN interface, and at the TiAlN-TiN interface. By varying the accumulated laser fluence to modulate the oxidation depth, angle-robust structural colors with unprecedented large-gamut of ~90% sRGB are obtained. The highest printing speed reaches 10 cm²/s and the highest resolution exceeds 10000 dpi. The durability of the laser-printed colors is confirmed by fastness examination, including salt spray, double-85, light bleaching, and adhesion tests. These features render our technique to be competitive for industrial applications.

General Strategy toward Laser Single-Step Generation of Multiscale Anti-Reflection Structures by Marangoni Effect

The anti-reflection of transparent material surfaces has attracted great attention due to its potential applications. In this paper, a single-step controllable method based on an infrared femtosecond laser is proposed for self-generation multiscale anti-reflection structures on glass. The multiscale composite structure with ridge structures and laser-induced nano-textures is generated by the Marangoni effect. By optimizing the laser parameters, multiscale structure with broadband anti-reflection enhancement is achieved. Meanwhile, the sample exhibits good anti-glare performance under strong light. The results show that the average reflectance of the laser-textured glass in the 300-800 nm band is reduced by 45.5% compared with the unprocessed glass. This work provides a simple and general strategy for fabricating anti-reflection structures and expands the potential applications of laser-textured glass in various optical components, display devices, and anti-glare glasses.

Plasmonic Color Printing via Bottom-Up Laser-Induced Photomodification Process

Plasmonic color printing has received significant attention owing to its advantages such as nonfading and nontoxic color expression, without necessitating the use of chemical dyes. Recently, color generation from laser-induced plasmonic nanostructures has been extensively explored because of its simplicity, cost-effectiveness, and large-scale processability. However, these methods usually utilize a top-down method that causes unexpected background colors. Here, we proposed a novel method of plasmonic color printing via a bottom-up type laser-induced photomodification process. In the proposed method, selective silver nanoparticles (Ag NPs) structure could be fabricated on a transparent substrate through a unique organometallic solution-based laser patterning process. A set of color palettes was formed on the basis of different processing parameters such as laser fluence, scanning speed, and baking time. This color change was verified by finite-difference time-domain (FDTD) simulations via monitoring the spectral peak shift of the localized surface plasmon resonance (LSPR) at Ag NPs. It was also confirmed that the colors can be fabricated at a relatively high scanning speed (≥10 mm/s) on a large substrate (>300 mm²). Since semitransparent color images can be patterned on various transparent substrates, this process will broaden the application range of laser-induced plasmonic color generation.