In-line Monitoring of Microgel Synthesis: Flow versus Batch Reactor

Growth of Smart Microgels in a Flow Reactor Scrutinized by In-Line SAXS

In this work, a continuous flow setup for in situ investigation of microgel growth with small-angle X-ray scattering (SAXS) is established. Poly(N-n-propylacrylamide) (PNNPAM) and poly(N-isopropylacrylamide) (PNIPAM) microgels are synthesized in H2O at different residence times inside a continuous flow reactor. The microgels are investigated by in situ SAXS and ex situ photon correlation spectroscopy. The size of the microgels was found to be reproducible in independent experiments with run times of up to 7 h. Already the scattering curves of the microgels with a time of residence of 15 min show a well-defined form factor. Further analysis of the scattering profiles confirms the spherical shape of the microgels. At a residence time of 2 min, the scattering intensity is significantly lower corresponding to a smaller particle size. The experimental conditions remain constant over time, which is crucial for long-time experiments. The PNNPAM system is found to be more suitable for the flow reactor experiment with in-line SAXS as it shows less polymer deposition in the tubing and forms particles with lower polydispersity. The presented reactor is characterized by a compact design and offers a plug-and-play setup close to the sample environment. This work paves the way for investigations of microgel growth at e.g. synchrotron X-ray beamlines.

Core-shell microgels synthesized in continuous flow: deep insight into shell growth using temperature-dependent FTIR

While core-shell microgels have been intensively studied in their fully synthesized state, the formation mechanism of the shell has not been completely understood. Such insight is decisive for a customization of microgel properties for applications. In this work, microgels based on a N-isopropylmethacrylamide (NiPMAM) core and a N-n-propylacrylamide (NnPAM) shell are synthesized in a continuous flow reactor. The shell growth is studied depending on the solution's time of residence inside the reactor. PCS experiments reveal a significant decrease of the volume phase transition temperatures of the core and the shell, with increasing residence time. At early stages, a decreased swelling capacity is found before a discrete NnPAM shell is formed. Temperature-dependent FTIR spectroscopy shows that the decreased swelling capacity originates from a pronounced interpenetrated network (IPN) between NnPAM and NiPMAM. AFM images resolve heterogeneously distributed shell material after 3 min, pointing to an aggregation of NnPAM domains before the distinct shell forms. The combination of diffusional properties, AFM images and vibrational information confirms a deeply interpenetrated network already at early stages of the precipitation polymerization, in which the shell material heavily influences the swelling properties.