Multiple Effects of Iron and Nickel Additives on the Properties of Proton Conducting Yttrium-Doped Barium Cerate-Zirconate Electrolytes for High-Performance Solid Oxide Fuel Cells

Densification and Proton Conductivity of La1-xBaxScO3-δ Electrolyte Membranes

Bain La_1-xBa_xScO_3-δ impairs sintering and leads to a decrease in its ceramic density. Two approaches have been studied for obtaining dense ceramics: using a high processing temperature and the introduction of a Co₃O₄ sintering additive. An addition of only 0.5 wt% of Co₃O₄ sintering additive, despite the positive sintering effect, causes a noticeable violation of stoichiometry, with partial decomposition of the material. This can lead to the formation of cationic vacancies, which form associates with oxygen vacancies and significantly reduce the oxygen ion and proton conductivity of the materials. There is also a partial substitution of Co for Sc in La_1-xBa_xScO_3-δ, which reduces the stability of protons: it reduces the enthalpy of the hydration reaction, but increases the mobility of protons. Thus, the Co₃O₄ sintering additive causes a complex of negative effects on the conductivity of La_1-xBa_xScO_3-δ materials. Only high-temperature (1800 °C) processing with protection against Ba loss contributes to the production of dense La_1-xBa_xScO_3-δ ceramics. The chemical composition of such ceramics corresponds well to the specified one, which ensures high water uptake and, consequently, high proton conductivity.

Influence of Low Sintering Temperature on BaCe0.2Zr0.6Y0.2O3-δ IT-SOFC Perovskite Electrolyte Synthesized by Co-Precipitation Method

BaCe0.2Zr0.6Y0.2O3−δ (BCZY) perovskite electrolytes were synthesized for intermediate-temperature solid oxide fuel cell with a cost-effective and versatile co-precipitation method. The synthesized BCZY electrolytes were sintered at 900, 1000, and 1100 °C to observe the effects of low sintering temperature on the structural, morphological, thermal, and electrical properties of BCZY. All BCZY electrolytes materials exhibited a crystalline perovskite structure and were found to be thermally stable. The crystallinity and conductivity of BCZY electrolyte enhanced with increased sintering temperature, due to the grain growth. At the same time, secondary phases of carbonates were also observed for samples sintered at a temperature lower than 1100 °C. The BCZY sintered at 1100 °C exhibited a density >95%, and a power density of 350 mWcm−2 with open-circuit voltage 1.02 V at 650 °C was observed due its dense and airtight structure. Based on the current investigation, we suggest that the BaCe0.2Zr0.6Y0.2O3−δ perovskite electrolyte sintered at a temperature of 1100 °C is a suitable electrolyte for IT-SOFC.

Electrochemical Investigations of BaCe0.7-xSmxZr0.2Y0.1O3-δ Sintered at a Low Sintering Temperature as a Perovskite Electrolyte for IT-SOFCs

Perovskite materials have gained a lot of interest in solid oxide fuel cell (SOFC) applications owing to their exceptional properties; however, ideal perovskites exhibit proton conduction due to availability of low oxygen vacancies, which limit their application as SOFC electrolytes. In the current project, Sm was doped at the B-site of a BaCe0.7-xSmxZr0.2Y0.1O3-δ perovskite electrolyte for intermediate-temperature solid oxide fuel cells (IT-SOFCs). BaCe0.7-xSmxZr0.2Y0.1O3-δ electrolytes were synthesized through a cost-effective coprecipitation method and were sintered at a low sintering temperature. The effects of samarium (Sm) doping on the electrochemical performance of BaCe0.7-xSmxZr0.2Y0.1O3-δ were investigated. X-ray diffraction (XRD) analysis confirmed that the BaCe0.7-xSmxZr0.2Y0.1O3-δ electrolyte material retained the perovskite structure. The secondary phase of Sm2O3 was observed for BaCe0.4Sm0.3Zr0.2Y0.1O3-δ. Scanning electron microscopic (SEM) imaging displayed the dense microstructure for all the compositions, while prominent crystal growth was observed for composition x = 0.3. The formation of the perovskite structure and the presence of the hydroxyl groups of metal oxides for all the compositions were confirmed by Fourier transform infrared spectroscopy (FTIR). An increased symmetrical disturbance was also observed for the increased doping ratio of the Sm. Thermogravimetric analysis (TGA) of all the compositions showed no major weight loss in the SOFC operating temperature range. It was also noted that the conductivity of BaCe0.7-xSmxZr0.2Y0.1O3-δ gradually decreased with the increased contents of the Sm metal. The maximum power density of 390 mW cm−2, and an open-circuit voltage (OCV) of 1.0 V at 600 °C, were obtained, showing that BaCe0.7-xSmxZr0.2Y0.1O3-δ, synthesized by a cost-effective method and sintered at a low temperature, can be used as a proton-conducting electrolyte for IT-SOFCs.