Self-Healing Coating with a Controllable Release of Corrosion Inhibitors by Using Multifunctional Zinc Oxide Quantum Dots as Valves

Developments in anticorrosive organic coatings modulated by nano/microcontainers with porous matrices

The durability and functionality of many metallic structures are seriously threatened by corrosion, which makes the development of anticorrosive coatings imperative. This state-of-the-art survey explores the recent developments in the field of anticorrosive organic coatings modulated by innovations involving nano/microcontainers with porous matrices. The integration of these cutting-edge delivery systems seeks to improve the protective properties of coatings by enabling controlled release, extended durability, targeted application of corrosion inhibitors, and can be co-constructed to achieve defect filling by polymeric materials. The major highlight of this review is an in-depth analysis of the functionalities provided by porous nano/microcontainers in the active protection and self-healing of anticorrosive coatings, including their performance evaluation. In one case, after 20 days of immersion in 0.1 M NaCl, a scratched coating containing mesoporous silica nanoparticles loaded with an inhibitor benzotriazole and shelled with polydopamine (MSNs-BTA@PDA) exhibited coating restoration indicated by a sustained corrosion resistance rise over an extended period monitored by impedance values at 0.01 Hz frequency, rising from 8.3 × 104 to 7.0 × 105 Ω cm2, a trend assigned to active protection by the release of inhibitors and self-healing capabilities. Additionally, some functions related to anti-fouling and heat preservation by nano/microcontainers are highlighted. Based on the literature survey, some desirable properties, current challenges, and prospects of anticorrosive coatings doped with nano/microcontainers have been summarized. The knowledge gained from this survey will shape future research directions and applications in a variety of industrial areas, in addition to advancing smart corrosion prevention technology.

Sulfur dots corrosion inhibitors with superior antibacterial and fluorescent properties

In this study, sulfur dots (GA-SDs) synthesized by using Gum Arabic (GA) as a green stabilizer were used as corrosion inhibitors and their inhibition effect for Q235 steel in 3.5- wt% NaCl solution was investigated by weight loss, electrochemical tests, and surface and interface analysis. The results revealed that the inhibition efficiency reached the maximum value of 96.5% at 250 mg/L and the water-soluble GA-SDs were able to adhere to the iron surface through the diffusion and agglomeration effect. The unique antibacterial activities demonstrated a 99.35% inhibition efficiency at 250 mg/L. Moreover, the optical properties endowed the inhibitors with the fluorescence tracing function, which is an effective approach to detecting the residual quantity of water treatment agents. This work may facilitate the development of the next generation of multifunction water treatment agents in industrial circulating water systems.

Advanced materials for smart protective coatings: Unleashing the potential of metal/covalent organic frameworks, 2D nanomaterials and carbonaceous structures

The detrimental impact of corrosion on metallic materials remains a pressing concern across industries. Recently, intelligent anti-corrosive coatings for safeguarding metal infrastructures have garnered significant interest. These coatings are equipped with micro/nano carriers that store corrosion inhibitors and release them when triggered by external stimuli. These advanced coatings have the capability to elevate the electrochemical impedance values of steel by 2-3 orders of magnitude compared to the blank coating. However, achieving intelligent, durable, and reliable anti-corrosive coatings requires careful consideration in the design of these micro/nano carriers. This review paper primarily focuses on investigating the corrosion inhibition mechanism of various nano/micro carriers/barriers and identifying the challenges associated with using them for achieving desired properties in anti-corrosive coatings. Furthermore, the fundamental aspects required for nano/micro carriers, including compatibility with the coating matrix, high specific surface area, stability in different environments, stimuli-responsive behavior, and facile synthesis were investigated. To achieve this aim, we explored the properties of micro/nanocarriers based on oxide nanoparticles, carbonaceous and two-dimensional (2D) nanomaterials. Finally, we reviewed recent literature on the application of state-of the art nanocarriers based on metal-organic frameworks (MOFs) and covalent-organic frameworks (COFs). We believe that the outcomes of this review paper offer valuable insights for researchers in selecting appropriate materials that can effectively enhance the corrosion resistance of coatings.

Synthesis of Mesoporous Silica Particles as Inhibitor Containers for Anticorrosive Applications

Herein, we introduce an innovative experimental assembly based on a high-speed disperser and a water recirculator connected to a double-wall stainless steel container as a new and effective pathway for an eco-friendly and controlled synthesis of mesoporous silica particles (MSPs). With the setup, we demonstrated a one-pot encapsulation of the particles with an inhibitor benzotriazole (BTA) to produce a smart nano/microcontainer for potential use in anticorrosive coatings. One advantage of the experimental setup is the high volume of reactant solution that can be used, yet with good control of solution temperature and stirring conditions, which increases the yield and saves laboratory time. The results obtained from the modified Stöber method show the successful preparation of near-spherical and "bean-shaped" nanometer-size (∼310 nm) MSPs with high benzotriazole encapsulation capacity (46 wt %). More so, the one-pot BTA encapsulated mesoporous silica approach revealed monodispersed spherical particles at optimal temperature and stirring conditions with a mean diameter of ∼1.1 μm and a BTA encapsulation of 23 wt %. The synthesized particles show pH responsiveness and can be further optimized and applied as nanocarriers in smart anticorrosive coatings. The experimental assembly adopted in this work represents a new, scalable approach for the synthesis of mesoporous silica particles.

Chitosan/tannic acid phenamine networks-hollow mesoporous silica capsules with reversible pH response: Controlled-releasing amino acid derivatives as "green" corrosion inhibitor

A novel amino acid derivative (SM) was synthesized through Schiff base reaction between syringaldehyde (SA) and methionine (MTI), and loaded to obtain a reversible pH-responsive releasing corrosion inhibitor silica capsule (CS/TA@SM@HMSs) with chitosan/tannic acid phenamine networks on the surface. The corrosion inhibition effect of SM and CS/TA@SM@HMSs on Q235 was studied using electrochemical techniques and surface analysis. The results showed the maximum inhibition efficiency of SM reached to 93.2 % at 200ppm by immersing Q235 in 3.5 wt% NaCl solution. The theoretically calculated electron parameter (the energy gap ΔE = 4.492 eV) indicated that SM molecules were more susceptible to electron transfer with iron surfaces therefore allowing better adsorption on carbon steel surfaces to prevent corrosion. Meanwhile, UV-visible measurements showed that the chitosan/tannic acid phenamine network on the capsule surface responded to changes in pH. The reversible pH-responsive corrosion inhibitor capsule can be switched on and off several times to release SM, demonstrating reversible release and efficient corrosion protection. This study proposes a novel class of "green" amino acid derivative corrosion inhibitors, and establishes a controllable, efficient and reversible pH-responsive release system. A new approach is provided to stimulating the release of corrosion inhibitors in response to long-term corrosion protection of metals.

Self-Adhesive Self-Healing Thermochromic Ionogels for Smart Windows with Excellent Environmental and Mechanical Stability, Solar Modulation, and Antifogging Capabilities

Current thermochromic materials used in smart windows still face challenges, such as poor mechanical and environmental stability, unsatisfactory solar modulation capacity, and low transparency. Herein, the first self-adhesive self-healing thermochromic ionogels with excellent mechanical and environmental stability, antifogging capability, transparency, and solar modulation capability by loading binary ionic liquids (ILs) into rational-designed self-healing poly(urethaneurea) with acylsemicarbazide (ASCZ) moieties that have reversible and multiple hydrogen bonds are reported and their feasibility as smart windows with reliability and long service life is demonstrated. The self-healing thermochromic ionogels can switch between transparent and opaque without leakage or shrinkage, by the constrained reversible phase separation of ILs within the ionogels. The ionogels have the highest transparency and solar modulation capability among reported thermochromic materials and such excellent solar modulation capability can be well maintained after undergoing 1000 transitions, stretches, and bends, and storage at -30 °C, 60 °C, 90% RH, and vacuum environment for 2 months. The formation of high-density hydrogen bonds among the ASCZ moieties contributes to the excellent mechanical strength of the ionogels and allows the thermochromic ionogels to spontaneously heal their damages and be fully recycled at room temperature without the loss of thermochromic capabilities.