Preserving Fine Structure Details and Dramatically Enhancing Electron Transfer Rates in Graphene 3D-Printed Electrodes via Thermal Annealing: Toward Nitroaromatic Explosives Sensing

Portable Atmospheric Air Plasma Jet Pen for the Surface Treatment of Three-Dimensionally (3D)-Printed Electrodes

Three-dimensional (3D) printing is an emerging technology to develop devices on a large scale with potential application for electroanalysis. However, 3D-printed electrodes, in their native form, provide poor electrochemical response due to the presence of a high percentage of thermoplastic polymer in the conductive filaments. Therefore, surface treatments are usually required to remove the nonconductive material from the 3D-printed electrode surfaces, providing a dramatic improvement in the electroanalytical performance. However, these procedures are time-consuming, require bulky equipment, or even involve non-eco-friendly protocols. Herein, we demonstrated that portable and low-cost atmospheric air plasma jet pens can be used to activate electrodes additively manufactured using a commercial poly(lactic acid) filament containing carbon black as conductive filler, improving the electrochemical activity. Remarkable electrochemical results were obtained (voltammetric profile) using [Fe(CN)6]3-/4-, dopamine and [Ru(NH3)6]2+/3+ as redox probes. Microscopic, spectroscopic, and electrochemical techniques revealed that the air-plasma jet pen removes the excess PLA on the 3D-printed electrode surface, exposing the conductive carbon black particles and increasing the surface area. The performance of the treated electrode was evaluated by the quantification of capsaicin in pepper sauce samples, with a limit of detection of 3 nM, suitable for analysis of food samples. Recovery values from 94% to 101% were obtained for the analysis of spiked samples. The new treatment generated by a plasma jet pen is an alternative approach to improve the electrochemical activity of 3D-printed electrodes that present sluggish kinetics with great advantages over previous protocols, including low-cost, short time of treatment (2 min), environmentally friendly protocol (reagentless), and portability (hand-held pen).

Evaluating the Piezoelectric Energy Harvesting Potential of 3D-Printed Graphene Prepared Using Direct Ink Writing and Fused Deposition Modelling

This research aims to use energy harvested from conductive materials to power microelectronic components. The proposed method involves using vibration-based energy harvesting to increase the natural vibration frequency, reduce the need for battery replacement, and minimise chemical waste. Piezoelectric transduction, known for its high-power density and ease of application, has garnered significant attention. Additionally, graphene, a non-piezoelectric material, exhibits good piezoelectric properties. The research explores a novel method of printing graphene material using 3D printing, specifically Direct Ink Writing (DIW) and fused deposition modelling (FDM). Both simulation and experimental techniques were used to analyse energy harvesting. The experimental technique involved using the cantilever beam-based vibration energy harvesting method. The results showed that the DIW-derived 3D-printed prototype achieved a peak power output of 12.2 µW, surpassing the 6.4 µW output of the FDM-derived 3D-printed prototype. Furthermore, the simulation using COMSOL Multiphysics yielded a harvested output of 0.69 µV.

Advancements in nanomaterials for nanosensors: a comprehensive review

Nanomaterials (NMs) exhibit unique properties that render them highly suitable for developing sensitive and selective nanosensors across various domains. This review aims to provide a comprehensive overview of nanomaterial-based nanosensors, highlighting their applications and the classification of frequently employed NMs to enhance sensitivity and selectivity. The review introduces various classifications of NMs commonly used in nanosensors, such as carbon-based NMs, metal-based NMs, and others, elucidating their exceptional properties, including high thermal and electrical conductivity, large surface area-to-volume ratio and good biocompatibility. A thorough examination of literature sources was conducted to gather information on NMs-based nanosensors' characteristics, properties, and fabrication methods and their application in diverse sectors such as healthcare, environmental monitoring, industrial processes, and security. Additionally, advanced applications incorporating machine learning techniques were analyzed to enhance the sensor's performance. This review advances the understanding and development of nanosensor technologies by providing insights into fabrication techniques, characterization methods, applications, and future outlook. Key challenges such as robustness, biocompatibility, and scalable manufacturing are also discussed, offering avenues for future research and development in this field.

Microwave-Induced Processing of Free-Standing 3D Printouts: An Effortless Route to High-Redox Kinetics in Electroanalysis

3D-printable composites have become an attractive option used for the design and manufacture of electrochemical sensors. However, to ensure proper charge-transfer kinetics at the electrode/electrolyte interface, activation is often required, with this step consisting of polymer removal to reveal the conductive nanofiller. In this work, we present a novel effective method for the activation of composites consisting of poly(lactic acid) filled with carbon black (CB-PLA) using microwave radiation. A microwave synthesizer used in chemical laboratories (CEM, Matthews, NC, USA) was used for this purpose, establishing that the appropriate activation time for CB-PLA electrodes is 15 min at 70 °C with a microwave power of 100 W. However, the usefulness of an 80 W kitchen microwave oven is also presented for the first time and discussed as a more sustainable approach to CB-PLA electrode activation. It has been established that 10 min in a kitchen microwave oven is adequate to activate the electrode. The electrochemical properties of the microwave-activated electrodes were determined by electrochemical techniques, and their topography was characterized using scanning electron microscopy (SEM), Raman spectroscopy, and contact-angle measurements. This study confirms that during microwave activation, PLAs decompose to uncover the conductive carbon-black filler. We deliver a proof-of-concept of the utility of kitchen microwave-oven activation of a 3D-printed, free-standing electrochemical cell (FSEC) in paracetamol electroanalysis in aqueous electrolyte solution. We established satisfactory limits of linearity for paracetamol detection using voltammetry, ranging from 1.9 μM to 1 mM, with a detection limit (LOD) of 1.31 μM.

Current significance and future perspective of 3D-printed bio-based polymers for applications in energy conversion and storage system

The increasing global population has led to a surge in energy demand and the production of environmentally harmful products, highlighting the urgent need for renewable and clean energy sources. In this context, sustainable and eco-friendly energy production strategies have been explored to mitigate the adverse effects of fossil fuel consumption to the environment. Additionally, efficient energy storage devices with a long lifespan are also crucial. Tailoring the components of energy conversion and storage devices can improve overall performance. Three-dimensional (3D) printing provides the flexibility to create and optimize geometrical structure in order to obtain preferable features to elevate energy conversion yield and storage capacitance. It also serves the potential for rapid and cost-efficient manufacturing. Besides that, bio-based polymers with potential mechanical and rheological properties have been exploited as material feedstocks for 3D printing. The use of these polymers promoted carbon neutrality and environmentally benign processes. In this perspective, this review provides an overview of various 3D printing techniques and processing parameters for bio-based polymers applicable for energy-relevant applications. It also explores the advances and current significance on the integration of 3D-printed bio-based polymers in several energy conversion and storage components from the recently published studies. Finally, the future perspective is elaborated for the development of bio-based polymers via 3D printing techniques as powerful tools for clean energy supplies towards the sustainable development goals (SDGs) with respect to environmental protection and green energy conversion.

Inkjet-printed sub-zero temperature sensor for real-time monitoring of cold environments

Real-time monitoring of low temperatures (usually below 0 °C) or cold environments is a specific requirement that finds its high demand in the aerospace, pharmaceutical, food, and beverage industries to maintain the temperature at high altitudes or in refrigerators and cold storage. In general, this purpose is achieved by using a sub-zero temperature sensor coupled with a control system. However, the market available such temperature sensors are very expensive, and bulky, thus not being suitable for portable operation, and also they suffer from poor accuracy. Therefore, the development of high-performance, low-cost, lightweight, and portable sub-zero temperature sensors is highly desired. In our recent work, we developed such sensors and integrated them with auxiliary electronics to demonstrate their wireless operation for the continuous and real-time monitoring of cold environments. So, in order to obtain low-cost sensors a cost-effective inkjet printing technology was employed for the fabrication of devices. A lightweight polydimethylsiloxane (PDMS) was used as the substrate and an electrically conducting graphene nanocomposite was used as the temperature-sensing material. To obtain a functional graphene nanocomposite film with a thickness of 530 nm and a conductivity of ~189 S m-1, the printed graphene nanocomposite was photonically sintered using a xenon flash lamp. This step was crucial for obtaining a sensor on the soft PDMS platform. The graphene nanocomposite film exhibited a positive temperature coefficient resistance value of approximately 0.119 %/°C, and its resistance values varied almost linearly (with an Adjusted R2 value (model accuracy) of 0.99) with temperature within the operating range of -30 °C to 80 °C. The sensor was properly encapsulated for protection without significantly affecting its performance. The sensors demonstrated sufficient flexibility, with a bending radius of 20 mm, and sustained 500 continuous bending cycles. Finally, the real-time operation of the sensors was demonstrated by wirelessly transmitting and monitoring the temperature over a smartphone platform.

Print-Pause-Print Fabrication of Tailored Electrochemical Microfluidic Devices

Three-dimensional (3D) printing technology has emerged as a powerful technology for the fabrication of low-cost microfluidics. Nevertheless, the fabrication of microfluidic devices integrating high-performance electrochemical sensors in practical applications is still an open challenge. Although automatic fabrication of the microfluidic device and the electrodes can be successfully carried out using a one-step multimaterial fused filament fabrication (FFF) approach, the as-printed electrochemical performance of these electrodes is not good enough for chemical (bio)sensing and their surface modification is challenging because after closing the channel there is no physical access to the electrode. Thus, here a pause-print-pause (PPP) microfabrication approach was implemented. The fabrication was paused before printing the microfluidics, and the filament-based electrodes were directly modified on the printing bed via stencil printing, drop casting, and electrodeposition. To exemplify this versatile workflow, the design of a microfluidic glucose sensor was proposed. To this end, first, the working and counter electrodes were stencil printed with graphite ink while the reference electrode was stencil printed with Ag|AgCl ink. Then, Prussian blue was formed on the working electrode either by drop casting or by electrodeposition, and glucose oxidase was drop cast on top. At this point, the microfabrication process was resumed, and the microfluidics were printed on top of the modified electrodes to complete the construction of hybrid electrochemical fluidic fused filament fabricated devices (h-eF4Ds). This print-pause-print approach is not limited to ink-based electrodes or glucose oxidase, and we envisage these results will pave the way for the effective integration of electrodes in microfluidic devices in a simple and clean-room-free approach, allowing the development of highly customized eF4Ds for a plethora of analytes with high significance.

3D Printed Graphene and Graphene/Polymer Composites for Multifunctional Applications

Three-dimensional (3D) printing, alternatively known as additive manufacturing, is a transformative technology enabling precise, customized, and efficient manufacturing of components with complex structures. It revolutionizes traditional processes, allowing rapid prototyping, cost-effective production, and intricate designs. The 3D printed graphene-based materials combine graphene's exceptional properties with additive manufacturing's versatility, offering precise control over intricate structures with enhanced functionalities. To gain comprehensive insights into the development of 3D printed graphene and graphene/polymer composites, this review delves into their intricate fabrication methods, unique structural attributes, and multifaceted applications across various domains. Recent advances in printable materials, apparatus characteristics, and printed structures of typical 3D printing techniques for graphene and graphene/polymer composites are addressed, including extrusion methods (direct ink writing and fused deposition modeling), photopolymerization strategies (stereolithography and digital light processing) and powder-based techniques. Multifunctional applications in energy storage, physical sensor, stretchable conductor, electromagnetic interference shielding and wave absorption, as well as bio-applications are highlighted. Despite significant advancements in 3D printed graphene and its polymer composites, innovative studies are still necessary to fully unlock their inherent capabilities.

Cost-effective protocol to produce 3D-printed electrochemical devices using a 3D pen and lab-made filaments to ciprofloxacin sensing

A novel conductive filament based on graphite (Gr) dispersed in polylactic acid polymer matrix (PLA) is described to produce 3D-electrochemical devices (Gr/PLA). This conductive filament was used to additively manufacture electrochemical sensors using the 3D pen. Thermogravimetric analysis confirmed that Gr was successfully incorporated into PLA, achieving a composite material (40:60% w/w, Gr and PLA, respectively), while Raman and scanning electron microscopy revealed the presence of defects and a high porosity on the electrode surface, which contributes to improved electrochemical performance. The 3D-printed Gr/PLA electrode provided a more favorable charge transfer (335 Ω) than the conventional glassy carbon (1277 Ω) and 3D-printed Proto-pasta® (3750 Ω) electrodes. As a proof of concept, the ciprofloxacin antibiotic, a species of multiple interest, was selected as a model molecule. Thus, a square wave voltammetry (SWV) method was proposed in the potential range + 0.9 to + 1.3 V (vs Ag|AgCl|KCl_(sat)), which provided a wide linear working range (2 to 32 µmol L^-1), 1.79 µmol L^-1 limit of detection (LOD), suitable precision (RSD < 7.9%), and recovery values from 94 to 109% when applied to pharmaceutical and milk samples. Additionally, the sensor is free from the interference of other antibiotics routinely employed in veterinary practices. This device is disposable, cost-effective, feasibly produced in financially limited laboratories, and consequently promising for evaluation of other antibiotic species in routine applications.

3D printed graphite-based electrode coupled with batch injection analysis: An affordable high-throughput strategy for atorvastatin determination

This work integrated a lab-made conductive graphite/polylactic acid (Grp/PLA, 40:60% w/w) filament into a 3D pen to print customized electrodes (cylindrical design). Thermogravimetric analysis validated the incorporation of graphite into the PLA matrix, while Raman spectroscopy and scanning electron microscopy images indicated a graphitic structure with the presence of defects and highly porous, respectively. The electrochemical features of the 3D-printed Gpt/PLA electrode were systematically compared to that achieved using commercial carbon black/polylactic acid (CB/PLA, from Protopasta®) filament. The 3D printed Gpt/PLA electrode "in the native form" provided lower charge transfer resistance (Rct = 880 Ω) and a more kinetically favored reaction (K⁰ = 1.48 × 10^-3 cm s^-1) compared to the 3D printed CB/PLA electrode (chemically/electrochemically treated). Moreover, a method by batch injection analysis with amperometric detection (BIA-AD) was developed to determine atorvastatin (ATR) in pharmaceutical and water samples. Using the 3D printed Gpt/PLA electrode, a wider linear range (1-200 μmol L^-1), sensitivity (3-times higher), and lower detection limit (LOD = 0.13 μmol L^-1) were achieved when compared to the CB/PLA electrode. Repeatability studies (n = 15, RSD <7.3%) attested to the precision of the electrochemical measurements, and recovery percentages between 83 and 108% confirmed the accuracy of the method. Remarkably, this is the first time that ATR has been determined by the BIA-AD system and a low-cost 3D-printed device. This approach is promising to be implemented in research laboratories for quality control of pharmaceuticals and can also be useful for on-site environmental analysis.

3D printing for customized carbon electrodes

Traditional carbon electrodes are made of glassy carbon or carbon fibers and have limited shapes. 3D printing offers many advantages for manufacturing carbon electrodes, such as complete customization of the shape and the ability to fabricate devices and electrodes simultaneously. Additive manufacturing is the most common 3D printing method, where carbon materials are added to the material to make it conductive, and treatments applied to enhance electrochemical activity. A newer form of 3D printing is 2-photon lithography, where electrodes are printed in photoresist via laser lithography and then annealed to carbon by pyrolysis. Applications of 3D printed carbon electrodes include nanoelectrode measurements of neurotransmitters, arrays of biosensors, and integrated electrodes in microfluidic devices.

Applications of Graphene in Five Senses, Nervous System, and Artificial Muscles

Graphene remains of great interest in biomedical applications because of biocompatibility. Diseases relating to human senses interfere with life satisfaction and happiness. Therefore, the restoration by artificial organs or sensory devices may bring a bright future by the recovery of senses in patients. In this review, we update the most recent progress in graphene based sensors for mimicking human senses such as artificial retina for image sensors, artificial eardrums, gas sensors, chemical sensors, and tactile sensors. The brain-like processors are discussed based on conventional transistors as well as memristor related neuromorphic computing. The brain-machine interface is introduced for providing a single pathway. Besides, the artificial muscles based on graphene are summarized in the means of actuators in order to react to the physical world. Future opportunities remain for elevating the performances of human-like sensors and their clinical applications.

Carbon Black Integrated Polylactic Acid Electrodes Obtained by Fused Deposition Modeling: A Powerful Tool for Sensing of Sulfanilamide Residues in Honey Samples

Sulfanilamide (SFL) is used to prevent infections in honeybees. However, many regulatory agencies prohibit or establish maximum levels of SFL residues in honey samples. Hence, we developed a low-cost and portable electrochemical method for SFL detection using a disposable device produced through 3D printing technology. In the proposed approach, the working electrode was printed using a conductive filament based on carbon black and polylactic acid and it was associated with square wave voltammetry (SWV). Under optimized SWV parameters, linear concentration ranges (1-10 μmol L^-1 and 12.5-35.0 μmol L^-1), a detection limit of 0.26 μmol L^-1 (0.05 mg L^-1), and suitable RSD values (2.4% for inter-electrode; n = 3) were achieved. The developed method was selective in relation to other antibiotics applied in honey samples, requiring only dilution in the electrolyte. The recovery values (85-120%) obtained by SWV were statistically similar (95% confidence level) to those obtained by HPLC, attesting to the accuracy of the analysis and the absence of matrix interference.

3D-printed sensor decorated with nanomaterials by CO2 laser ablation and electrochemical treatment for non-enzymatic tyrosine detection

The combination of CO₂ laser ablation and electrochemical surface treatments is demonstrated to improve the electrochemical performance of carbon black/polylactic acid (CB/PLA) 3D-printed electrodes through the growth of flower-like Na₂O nanostructures on their surface. Scanning electron microscopy images revealed that the combination of treatments ablated the electrode's polymeric layer, exposing a porous surface where Na₂O flower-like nanostructures were formed. The electrochemical performance of the fabricated electrodes was measured by the reversibility of the ferri/ferrocyanide redox couple presenting a significantly improved performance compared with electrodes treated by only one of the steps. Electrodes treated by the combined method also showed a better electrochemical response for tyrosine oxidation. These electrodes were used as a non-enzymatic tyrosine sensor for quantification in human urine samples. Two fortified urine samples were analyzed, and the recovery values were 106 and 109%. The LOD and LOQ for tyrosine determination were 0.25 and 0.83 μmol L^-1, respectively, demonstrating that the proposed devices are suitable sensors for analyses of biological samples, even at low analyte concentrations.

Adjusting the Connection Length of Additively Manufactured Electrodes Changes the Electrochemical and Electroanalytical Performance

Changing the connection length of an additively manufactured electrode (AME) has a significant impact on the electrochemical and electroanalytical response of the system. In the literature, many electrochemical platforms have been produced using additive manufacturing with great variations in how the AME itself is described. It is seen that when measuring the near-ideal outer-sphere redox probe hexaamineruthenium (III) chloride (RuHex), decreasing the AME connection length enhances the heterogeneous electrochemical transfer (HET) rate constant (k0) for the system. At slow scan rates, there is a clear change in the peak-to-peak separation (ΔEp) observed in the RuHex voltammograms, with the ΔEp shifting from 118 ± 5 mV to 291 ± 27 mV for the 10 and 100 mm electrodes, respectively. For the electroanalytical determination of dopamine, no significant difference is noticed at low concentrations between 10- and 100-mm connection length AMEs. However, at concentrations of 1 mM dopamine, the peak oxidation is shifted to significantly higher potentials as the AME connection length is increased, with a shift of 150 mV measured. It is recommended that in future work, all AME dimensions, not just the working electrode head size, is reported along with the resistance measured through electrochemical impedance spectroscopy to allow for appropriate comparisons with other reports in the literature. To produce the best additively manufactured electrochemical systems in the future, researchers should endeavor to use the shortest AME connection lengths that are viable for their designs.

An Overview of Various Additive Manufacturing Technologies and Materials for Electrochemical Energy Conversion Applications

Additive manufacturing (AM) technologies have many advantages, such as design flexibility, minimal waste, manufacturing of very complex structures, cheaper production, and rapid prototyping. This technology is widely used in many fields, including health, energy, art, design, aircraft, and automotive sectors. In the manufacturing process of 3D printed products, it is possible to produce different objects with distinctive filament and powder materials using various production technologies. AM covers several 3D printing techniques such as fused deposition modeling (FDM), inkjet printing, selective laser melting (SLM), and stereolithography (SLA). The present review provides an extensive overview of the recent progress in 3D printing methods for electrochemical fields. A detailed review of polymeric and metallic 3D printing materials and their corresponding printing methods for electrodes is also presented. Finally, this paper comprehensively discusses the main benefits and the drawbacks of electrode production from AM methods for energy conversion systems.

Applicability of Selected 3D Printing Materials in Electrochemistry

This manuscript investigates the chemical and structural stability of 3D printing materials (3DPMs) frequently used in electrochemistry. Four 3D printing materials were studied: Clear photopolymer, Elastic photopolymer, PET filament, and PLA filament. Their stability, solubility, structural changes, flexibility, hardness, and color changes were investigated after exposure to selected organic solvents and supporting electrolytes. Furthermore, the available potential windows and behavior of redox probes in selected supporting electrolytes were investigated before and after the exposure of the 3D-printed objects to the electrolytes at various working electrodes. Possible electrochemically active interferences with an origin from the 3DPMs were also monitored to provide a comprehensive outline for the use of 3DPMs in electrochemical platform manufacturing.

Electrochemical (Bio)Sensors Enabled by Fused Deposition Modeling-Based 3D Printing: A Guide to Selecting Designs, Printing Parameters, and Post-Treatment Protocols

The 3D printing (or additive manufacturing, AM) technology is capable to provide a quick and easy production of objects with freedom of design, reducing waste generation. Among the AM techniques, fused deposition modeling (FDM) has been highlighted due to its affordability, scalability, and possibility of processing an extensive range of materials (thermoplastics, composites, biobased materials, etc.). The possibility of obtaining electrochemical cells, arrays, pieces, and more recently, electrodes, exactly according to the demand, in varied shapes and sizes, and employing the desired materials has made from 3D printing technology an indispensable tool in electroanalysis. In this regard, the obtention of an FDM 3D printer has great advantages for electroanalytical laboratories, and its use is relatively simple. Some care has to be taken to aid the user to take advantage of the great potential of this technology, avoiding problems such as solution leakages, very common in 3D printed cells, providing well-sealed objects, with high quality. In this sense, herein, we present a complete protocol regarding the use of FDM 3D printers for the fabrication of complete electrochemical systems, including (bio)sensors, and how to improve the quality of the obtained systems. A guide from the initial printing stages, regarding the design and structure obtention, to the final application, including the improvement of obtained 3D printed electrodes for different purposes, is provided here. Thus, this protocol can provide great perspectives and alternatives for 3D printing in electroanalysis and aid the user to understand and solve several problems with the use of this technology in this field.

New conductive filament ready-to-use for 3D-printing electrochemical (bio)sensors: Towards the detection of SARS-CoV-2

The 3D printing technology has gained ground due to its wide range of applicability. The development of new conductive filaments contributes significantly to the production of improved electrochemical devices. In this context, we report a simple method to producing an efficient conductive filament, containing graphite within the polymer matrix of PLA, and applied in conjunction with 3D printing technology to generate (bio)sensors without the need for surface activation. The proposed method for producing the conductive filament consists of four steps: (i) mixing graphite and PLA in a heated reflux system; (ii) recrystallization of the composite; (iii) drying and; (iv) extrusion. The produced filament was used for the manufacture of electrochemical 3D printed sensors. The filament and sensor were characterized by physicochemical techniques, such as SEM, TGA, Raman, FTIR as well as electrochemical techniques (EIS and CV). Finally, as a proof-of-concept, the fabricated 3D-printed sensor was applied for the determination of uric acid and dopamine in synthetic urine and used as a platform for the development of a biosensor for the detection of SARS-CoV-2. The developed sensors, without pre-treatment, provided linear ranges of 0.5-150.0 and 5.0-50.0 μmol L^-1, with low LOD values (0.07 and 0.11 μmol L^-1), for uric acid and dopamine, respectively. The developed biosensor successfully detected SARS-CoV-2 S protein, with a linear range from 5.0 to 75.0 nmol L^-1 (0.38 μg mL^-1 to 5.74 μg mL^-1) and LOD of 1.36 nmol L^-1 (0.10 μg mL^-1) and sensitivity of 0.17 μA nmol^-1 L (0.01 μA μg^-1 mL). Therefore, the lab-made produced and the ready-to-use conductive filament is promising and can become an alternative route for the production of different 3D electrochemical (bio)sensors and other types of conductive devices by 3D printing.

MXene and MoS3- x Coated 3D-Printed Hybrid Electrode for Solid-State Asymmetric Supercapacitor

Recently, 2D nanomaterials such as transition metal carbides or nitrides (MXenes) and transition metal dichalcogenides (TMDs) have attracted ample attention in the field of energy storage devices specifically in supercapacitors (SCs) because of their high metallic conductivity, wide interlayer spacing, large surface area, and 2D layered structures. However, the low potential window (ΔV ≈ 0.6 V) of MXene e.g., Ti₃ C₂ T_x limits the energy density of the SCs. Herein, asymmetric supercapacitors (ASCs) are fabricated by assembling the exfoliated Ti₃ C₂ T_x (Ex-Ti₃ C₂ T_x ) as the negative electrode and transition metal chalcogenide (MoS_{3- x} ) coated 3D-printed nanocarbon framework (MoS_{3- x} @3DnCF) as the positive electrode utilizing polyvinyl alcohol (PVA)/H₂ SO₄ gel electrolyte, which provides a wide ΔV of 1.6 V. The Ex-Ti₃ C₂ T_x possesses wrinkled sheets which prevent the restacking of Ti₃ C₂ T_x 2D layers. The MoS_{3- x} @3DnCF holds a porous structure and offers diffusion-controlled intercalated pseudocapacitance that enhances the overall capacitance. The 3D printing allows a facile fabrication of customized shaped MoS_{3- x} @3DnCF electrodes. Employing the advantages of the 3D-printing facilities, two different ASCs, such as sandwich- and interdigitated-configurations are fabricated. The customized ASCs provide excellent capacitive performance. Such ASCs combining the MXene and electroactive 3D-printed nanocarbon framework can be used as potential energy storage devices in modern electronics.

3D Printed Electrochemical Sensors

Three-dimensional (3D) printing has recently emerged as a novel approach in the development of electrochemical sensors. This approach to fabrication has provided a tremendous opportunity to make complex geometries of electrodes at high precision. The most widely used approach for fabrication is fused deposition modeling; however, other approaches facilitate making smaller geometries or expanding the range of materials that can be printed. The generation of complete analytical devices, such as electrochemical flow cells, provides an example of the array of analytical tools that can be developed. This review highlights the fabrication, design, preparation, and applications of 3D printed electrochemical sensors. Such developments have begun to highlight the vast potential that 3D printed electrochemical sensors can have compared to other strategies in sensor development.

Development of highly sensitive electrochemical sensor using new graphite/acrylonitrile butadiene styrene conductive composite and 3D printing-based alternative fabrication protocol

Here, a novel electrically conductive thermoplastic material composed of graphite/acrylonitrile butadiene styrene (G/ABS) is reported for the first time. This material was explored on the production of 3D printing-based electrochemical sensors with enhanced sensitivity using a novel fabrication approach. The developed G/ABS electrodes showed lower charge transfer resistance (157 vs. 3279 Ω), higher electroactive area (0.61 vs. 0.19 cm²) and peak currents ca. 69% higher when compared with electrodes fabricated using carbon black/polylactic acid (CB/PLA) commercial filament, which has been widely explored in recent literature. Moreover, the G/ABS sensor provided satisfactory repeatability, reproducibility and stability (relative standard deviations (RSDs) were 1.14%, 6.81% and 10.62%, respectively). This improved performance can be attributed to the fabrication protocol developed here, which allows the incorporation of greater amounts of conductive material in the polymeric matrix. The G/ABS electrode also required a simpler and quicker protocol for activation when compared to CB/PLA. As proof of concept, the G/ABS sensor was employed for electroanalytical quantification of paracetamol (PAR) in pharmaceutical products. The linear concentration range was observed from 0.20 to 30 μmol L^-1 and the limit of detection achieved was 54 nmol L^-1, much lower than several recent studies dealing with the same analyte. The sensitivity of the G/ABS electrode regarding PAR was also far better when compared to CB/PLA sensor (0.50 μA/μmol L^-1 vs. 0.12 μA/μmol L^-1). Analyses in commercial pill samples showed good accuracy (recoveries ca. 108%) and precision (RSDs < 5%), suggesting great potential for use of this novel conductive thermoplastic in electroanalytical applications based on 3D printing.

3D Printing Temperature Tailors Electrical and Electrochemical Properties through Changing Inner Distribution of Graphite/Polymer

The rise of 3D printing technology, with fused deposition modeling as one of the simplest and most widely used techniques, has empowered an increasing interest for composite filaments, providing additional functionality to 3D-printed components. For future applications, like electrochemical energy storage, energy conversion, and sensing, the tuning of the electrochemical properties of the filament and its characterization is of eminent importance to improve the performance of 3D-printed devices. In this work, customized conductive graphite/poly(lactic acid) filament with a percentage of graphite filler close to the conductivity percolation limit is fabricated and 3D-printed into electrochemical devices. Detailed scanning electrochemical microscopy investigations demonstrate that 3D-printing temperature has a dramatic effect on the conductivity and electrochemical performance due to a changed conducive filler/polymer distribution. This may allow, e.g., 3D printing of active/inactive parts of the same structure from the same filament when changing the 3D printing nozzle temperature. These tailored properties can have profound influence on the application of these 3D-printed composites, which can lead to a dramatically different functionality of the final electrical, electrochemical, and energy storage device.

3D-Printing to Mitigate COVID-19 Pandemic

3D-printing technology provided numerous contributions to the health sector during the recent Coronavirus disease 2019 (COVID-19) pandemic. Several of the 3D-printed medical devices like personal protection equipment (PPE), ventilators, specimen collectors, safety accessories, and isolation wards/ chambers were printed in a short time as demands for these were rising significantly. The review discusses some of these contributions of 3D-printing that helped to protect several lives during this health emergency. By enlisting some of the significant benefits of using the 3D-printing technique during an emergency over other conventional methods, this review claims that the former opens enormous possibilities in times of serious shortage of supply and exceeding demands. This review acknowledges the collaborative approaches adopted by individuals, entrepreneurs, academicians, and companies that helped in forming a global network for delivering 3D-printed medical/non-medical components, when other supply chains were disrupted. The collaboration of the 3D-printing technology with the global health community unfolds new and significant opportunities in the future.

Recent progress of conductive 3D-printed electrodes based upon polymers/carbon nanomaterials using a fused deposition modelling (FDM) method as emerging electrochemical sensing devices

3D-printing or additive manufacturing is presently an emerging technology in the fourth industrial revolution that promises to reshape traditional manufacturing processes. The electrochemistry field can undoubtedly take advantage of this technology to fabricate electrodes to create a new generation of electrode sensor devices that could replace conventionally manufactured electrodes; glassy carbon, screen-printed carbon and carbon composite electrodes. In the electrochemistry research area, studies to date show that there is a demand for electrically 3D printable conductive polymer/carbon nanomaterial filaments where these materials can be printed out through an extrusion process based upon the fused deposition modelling (FDM) method. FDM could be used to manufacture novel electrochemical 3D printed electrode sensing devices for electrochemical sensor and biosensor applications. This is due to the FDM method being the most affordable 3D printing technique since conductive and non-conductive thermoplastic filaments are commercially available. Therefore, in this minireview, we focus on only the most outstanding studies that have been published since 2018. We believe this to be a highly-valuable research area to the scientific community, both in academia and industry, to enable novel ideas, materials, designs and methods relating to electroanalytical sensing devices to be generated. This approach has the potential to create a new generation of electrochemical sensing devices based upon additive manufacturing. This minireview also provides insight into how the research community could improve the electrochemical performance of 3D-printed electrodes to significantly increase the sensitivity of the 3D-printed electrodes as electrode sensing devices.

3D-printing for forensic chemistry: voltammetric determination of cocaine on additively manufactured graphene-polylactic acid electrodes

Cocaine is probably one of the most trafficked illicit drugs in the world. For this reason, police forces require fast, selective, and sensitive methods for cocaine detection at crime scenes. Taking benefit of additive manufacturing, we demonstrate that 3D-printed graphene-polylactic acid (G-PLA) electrodes using the affordable fused deposition modelling technique can identify and quantify cocaine in seized drugs. The detection of cocaine based on its electrochemical oxidation on such electrodes was dramatically improved after an electrochemical surface treatment that generates reduced graphene oxide (anodic followed by a cathodic treatment). Square-wave voltammetric determination of cocaine was achieved in the concentration range between 20 and 100 μmol L-1, with a detection limit of 6 μmol L-1, and free from the interference of paracetamol, caffeine, phenacetin, lidocaine, benzocaine and levamisole, which are common adulterants found in seized drugs. The analytical characteristics obtained using 3D-printed G-PLA electrodes were comparable with those of previously reported electrochemical sensors, but presented the inherent advantages of the 3D-printing technology that enables low-cost, reproducible, and large-scale production of such electrodes in remote areas combined with the use of an environmentally-friendly biopolymer.

Free-standing electrochemically coated MoSx based 3D-printed nanocarbon electrode for solid-state supercapacitor application

The 3D-printing technology offers an innovative approach to develop energy storage devices because of its ability to create facile and low cost customized electrodes for modern electronics. Among the recently explored 2D nanomaterials beyond graphene, molybdenum sulfide (MoS_x) has been found as a promising material for electrochemical energy storage devices. In this study, a nanocarbon-based conductive filament was 3D-printed and then activated by solvent treatment, followed by electrodeposition of MoS_x on the printed nanocarbon electrode's surface. The conductive nanocarbon fibers allow a coaxial deposition of a thin MoS_x layer. The MoS_x layer contributes to pseudocapacitive charge storage mechanisms to obtain higher capacitances. In a three-electrode test system with 1 M H₂SO₄ as electrolyte, the MoS_x coated 3D-printed electrode (MoS_x@3D-PE) electrode shows a capacitance of 27 mF cm^-2 at the scan rate of 10 mV s^-1, and a capacitance of 11.6 mF cm^-2 at the current density of 0.13 mA cm^-2. Extending to solid-state supercapacitor (SS-SC), the cells were fabricated using the MoS_x@3D-PE with different designs and polyvinyl alcohol (PVA)/H₂SO₄ as gel electrolyte. An interdigital-shaped SS-SC provided a specific capacitance of 4.15 mF cm^-2 at a current density of 0.05 mA cm^-2. Moreover, it showed a stable cycle life where 10% capacitance loss was found after 10 000 cycles. Briefly, this study reports the integration of 3D-printing and room-temperature electrodeposition techniques allowing a simple way of fabricating customized free-standing 3D-electrodes for use in SC applications.

Atomic Layer Deposition of Electrocatalytic Insulator Al2O3 on Three-Dimensional Printed Nanocarbons

The advantages of three-dimensional (3D) printing technologies, such as rapid-prototyping and the freedom to customize electrodes in any design, have elevated the benchmark of conventional electrochemical studies. Furthermore, the 3D printed electrodes conveniently accommodate other active layers for diverse applications such as energy storage, catalysis, and sensors. Nevertheless, to enhance a complex 3D structure while preserving the fine morphology, conformal deposition by atomic layer deposition (ALD) technique is a powerful solution. Herein, we present the concept of coating Al₂O₃ by ALD with different thicknesses from 20 to 120 cycles on the 3D printed nanocarbon/PLA electrodes for the electrocatalytic oxidation of catechol as an important biomarker. Overall, 80 ALD cycle Al₂O₃ achieved an optimum thickness for catechol electrocatalysis. This is resonated with the enhanced adsorption of catechol at the electrode surface and efficient electron transfer, according to the two-proton, two-electron-transfer mechanism, as well as for the passivation of surface defects of the nanocarbon electrode. This work compellingly demonstrates the prospect of 3D printed electrodes modified by a functional layer utilizing a low-temperature ALD process that can be extended to other arbitrary surfaces.

Inherent Impurities in Graphene/Polylactic Acid Filament Strongly Influence on the Capacitive Performance of 3D-Printed Electrode

Additive manufacturing or 3D-printing have become promising fabrication techniques in the field of electrochemical energy storage applications such as supercapacitors, and batteries. Of late, a commercially available graphene/polylactic acid (PLA) filament has been commonly used for Fused Deposition Modeling (FDM) 3D-printing in the fabrication of electrodes for supercapacitors and Li-ion batteries. This graphene/PLA filament contains metal-based impurities such as titanium oxide and iron oxide. In this study, we show a strong influence of inherent impurities in the graphene/PLA filament for supercapacitor applications. A 3D-printed electrode is prepared and subsequently thermally activated for electrochemical measurement. A deep insight has been taken to look into the pseudocapacitive contribution from the metal-based impurities which significantly enhanced the overall capacitance of the 3D-printed graphene/PLA electrode. A systematic approach has been shown to remove the impurities from the printed electrodes. This has a broad implication on the interpretation of the capacitance of 3D-printed composites.

Tailoring capacitance of 3D-printed graphene electrodes by carbonisation temperature

3D-printing is an emerging technology that can be used for the fast prototyping and decentralised production of objects with complex geometries. Concretely, carbon-based 3D-printed electrodes have emerged as promising components for electrochemical capacitors. However, such electrodes usually require some post-treatments to be electrically active. Herein, 3D-printed nanocomposite electrodes made from a polylactic acid/nanocarbon filament have been characterised through different carbonisation temperatures in order to improve the conductivity of the electrodes via insulating polymer removal. Importantly, the carbonisation temperature has demonstrated to be a key parameter to tailor the capacitive behaviour of the resulting electrodes. Accordingly, this work opens new insights in advanced 3D-printed carbon-based electrodes employing thermal activation.

Recent Developments in the Field of Explosive Trace Detection

Explosive trace detection (ETD) technologies play a vital role in maintaining national security. ETD remains an active research area with many analytical techniques in operational use. This review details the latest advances in animal olfactory, ion mobility spectrometry (IMS), and Raman and colorimetric detection methods. Developments in optical, biological, electrochemical, mass, and thermal sensors are also covered in addition to the use of nanomaterials technology. Commercially available systems are presented as examples of current detection capabilities and as benchmarks for improvement. Attention is also drawn to recent collaborative projects involving government, academia, and industry to highlight the emergence of multimodal screening approaches and applications. The objective of the review is to provide a comprehensive overview of ETD by highlighting challenges in ETD and providing an understanding of the principles, advantages, and limitations of each technology and relating this to current systems.