Nacre-Inspired Tunable Electromagnetic Interference Shielding Sandwich Films with Superior Mechanical and Fire-Resistant Protective Performance

Sandwich-Structured Mxene/Waste Polyurethane Foam Composites For Highly Efficient Electromagnetic Interference, Infrared Shielding and Joule Heating

Electromagnetic interference (EMI) shielding and infrared (IR) stealth materials have attracted increasing attention owing to the rapid development of modern communication and military surveillance technologies. However, to realize excellent EMI shielding and IR stealth performance simultaneously remains a great challenge. Herein, a facile strategy is demonstrated to prepare high-efficiency EMI shielding and IR stealth materials of sandwich-structured MXene-based thin foam composites (M-W-M) via filtration and hot-pressing. In this composite, the conductive Ti3C2Tx MXene/cellulose nanofiber (MXene/CNF) film serves as the outer layer, which reflects electromagnetic waves and reduces the IR emissivity. Meanwhile, the middle layer is composed of a porous waste polyurethane foam (WPUF), which not only improves thermal insulation capacity but also extends electromagnetic wave propagation paths. Owing to the unique sandwich structure of "film-foam-film", the M-W-M composite exhibits a high EMI shielding effectiveness of 83.37 dB, and in the meantime extremely low emissivity (22.17%) in the wavelength range of 7-14 µm and thermal conductivity (0.19 W m-1 K-1), giving rise to impressive IR stealth performance at various surrounding temperatures. Remarkably, the M-W-M composite also shows excellent Joule heating properties, capable of maintaining the IR stealth function during Joule heating.

Guidelines derived from biomineralized tissues for design and construction of high-performance biomimetic materials: from weak to strong

Living organisms in nature have undergone continuous evolution over billions of years, resulting in the formation of high-performance fracture-resistant biomineralized tissues such as bones and teeth to fulfill mechanical and biological functions, despite the fact that most inorganic biominerals that constitute biomineralized tissues are weak and brittle. During the long-period evolution process, nature has evolved a number of highly effective and smart strategies to design chemical compositions and structures of biomineralized tissues to enable superior properties and to adapt to surrounding environments. Most biomineralized tissues have hierarchically ordered structures consisting of very small building blocks on the nanometer scale (nanoparticles, nanofibers or nanoflakes) to reduce the inherent weaknesses and brittleness of corresponding inorganic biominerals, to prevent crack initiation and propagation, and to allow high defect tolerance. The bioinspired principles derived from biomineralized tissues are indispensable for designing and constructing high-performance biomimetic materials. In recent years, a large number of high-performance biomimetic materials have been prepared based on these bioinspired principles with a large volume of literature covering this topic. Therefore, a timely and comprehensive review on this hot topic is highly important and contributes to the future development of this rapidly evolving research field. This review article aims to be comprehensive, authoritative, and critical with wide general interest to the science community, summarizing recent advances in revealing the formation processes, composition, and structures of biomineralized tissues, providing in-depth insights into guidelines derived from biomineralized tissues for the design and construction of high-performance biomimetic materials, and discussing recent progress, current research trends, key problems, future main research directions and challenges, and future perspectives in this exciting and rapidly evolving research field.

Tailoring Interfaces of All-Carbon Electromagnetic Interference Shielding Materials for Boosting Comprehensive Performance

Electromagnetic interference (EMI) shielding materials with lightweight, high shielding effectiveness, excellent chemical stability, especially minimized secondary electromagnetic pollution, are urgently desired for integrated electronic systems operating in harsh working environments. Here in this study, by systematically engineering and matching the interfacial properties of carbon-based membrane materials, i.e., graphite paper, whisker carbon nanotube paper (WCNT paper), carbon nanotube film (CNT film), bucky paper (BP), and carbon cloth (CC) with three-dimensional (3D) porous carbon nanotube sponge (CNTS), we successfully constructed a series of multifunctional all-carbon EMI shielding materials, which exhibit excellent average shielding effectiveness of over 90 dB with a thickness of about 1 mm and dramatically minimized secondary electromagnetic reflection. Moreover, benefiting from the all-carbon nature and engineered interfaces, our CMC materials also exhibit excellent photothermal and Joule heating performances. These results not only provide guidance for designing advanced multifunctional all-carbon EMI shielding materials but also shed light on the hidden mechanism between interfaces and performances of composite materials.

Porous Gradient Composite with Dependable Superhydrophobic Protection for Multifunctional Electromagnetic Interference Shielding

Simultaneously realizing high electromagnetic interference (EMI) shielding and superhydrophobic properties of materials to ensure long-term stability in harsh environments is a very challenging task. In this work, an efficient superhydrophobic EMI shielding composite with a gradient conductivity and porous structure was prepared by chemical plating, in situ polymerization, and spraying processes. Benefiting from the structural characteristics of porous multilayers and the rational distribution of electromagnetic two-component fillers in the composite, as well as the synergistic effect of various electromagnetic loss mechanisms, a perfect unification of high EMI shielding effectiveness of 62 dB and high absorption coefficient (A) of 0.77 was achieved. Meanwhile, a thin layer with further enhanced impedance matching was constructed on the surface of the composite using double-sized mixed particles of Fe3O4 and graphite particles (GP) in conjunction with the spraying process. The rough surface microstructure of the thin layer bestows the composite superhydrophobicity, and even after long-term immersion in acidic and alkali solutions or repetitive bending, the water contact angle still remains at a high level. Additionally, the sprayed materials also endow the composite with outstanding photothermal conversion properties that enhance the ability to adapt to environmental changes, significantly raising the practical application value.

A fire resistant MXene-based flexible film with excellent Joule heating and electromagnetic interference shielding performance

Flexible films with thermal management capability and efficient electromagnetic interference (EMI) shielding performance are highly needed for electronic devices. Moreover, it remains difficult to integrate fire safety performance into the multifunctional film. Thus, a facile multi-interfacial engineering strategy was proposed to prepare a fire resistant MXene-based flexible film with excellent Joule heating and EMI Shielding performance. Specifically, the neighboring and interlayer MXene sheets were respectively bridged by graphene oxide and carbon nanotube via multiple physical and chemical interactions, thus formed a optimized hierarchical microstructure. The resultant film possessesd outstanding Joule heating performance including wide electrical-to-thermal temperature and sensitive conversion ability. Simultaneously, the film exhibited high EMI shielding efficiency (99.97%). Most significantly, after being burned up to 60 min, the film still maintained its flexibility and multifunctional perfprmance benefiting from a large expanded protective layer. The excellent fire resistance and multi-functions endowed the film wide application prospects in advanced electronics.

Multifunctional nacre-like materials

Nacre, the iridescent inner layer of seashells, displays an exceptional combination of strength and toughness due to its 'brick-wall' architecture. Significant research has been devoted to replicating nacre's architecture and its associated deformation and failure mechanisms. Using the resulting materials in applications necessitates adding functionalities such as self-healing, force sensing, bioactivity, heat conductivity and resistance, transparency, and electromagnetic interference shielding. Herein, progress in the fabrication, mechanics, and multi-functionality of nacre-like materials, particularly over the past three years is systematically and critically reviewed. The fabrication techniques reviewed include 3D printing, freeze-casting, mixing/coating-assembling, and laser engraving. The mechanical properties of the resulting materials are discussed in comparison with their constituents and previously developed nacre mimics. Subsequently, the progress in incorporating multifunctionalities and the resulting physical, chemical, and biological properties are evaluated. We finally provide suggestions based on 3D/4D printing, advanced modelling techniques, and machine elements to make reprogrammable nacre-like components with complex shapes and small building blocks, tackling some of the main challenges in the science and translation of these materials.

Scalable Fabrication of Nacre-Structured Graphene/Polytetrafluoroethylene Films for Outstanding EMI Shielding Under Extreme Environment

In this work, inspired by the great advantage of the unique "brick-mortar" layered structure as electromagnetic interference (EMI) shielding materials, a multifunctional flexible graphene nanosheets (GNS)/polytetrafluoroethylene (PTFE) composite film with excellent EMI shielding effects, impressive Joule heating performance, and light-to-heat conversion efficiency is fabricated based on the self-emulsifying process of PTFE. Both PTFE microspheres and nanofibers are employed together for the first time as "sand and cement" to build unique nacre-structured EMI shielding materials. Such configuration can obviously enhance the adhesion of composites and improve their mechanical property for the application under extreme environment. Moreover, the simple and effective repetitive roll pressing method can be used for the scalable production in industrialization. The GNS/PTFE composite film shows a high EMI shielding effectiveness (SE) of 50.85 dB. Furthermore, it has a high thermal conductivity of 16.54 W (m K)-1 , good flexibility, and recyclable properties. The excellent fire-resistant and hydrophobic properties of GNS/PTFE film also ensure its reliability and safety in practical application. In conclusion, the GNS/PTFE film demonstrates the potential for industrial manufacturing, and outstanding EMI shielding performance with high stability and durability, which has a broad application prospect for electronic devices in practical extreme outdoor environments.

Structural design and preparation of Ti3C2Tx MXene/polymer composites for absorption-dominated electromagnetic interference shielding

Electromagnetic interference (EMI) is a pervasive and harmful phenomenon in modern society that affects the functionality and reliability of electronic devices and poses a threat to human health. To address this issue, EMI-shielding materials with high absorption performance have attracted considerable attention. Among various candidates, two-dimensional MXenes are promising materials for EMI shielding due to their high conductivity and tunable surface chemistry. Moreover, by incorporating magnetic and conductive fillers into MXene/polymer composites, the EMI shielding performance can be further improved through structural design and impedance matching. Herein, we provide a comprehensive review of the recent progress in MXene/polymer composites for absorption-dominated EMI shielding applications. We summarize the fabrication methods and EMI shielding mechanisms of different composite structures, such as homogeneous, multilayer, segregated, porous, and hybrid structures. We also analyze the advantages and disadvantages of these structures in terms of EMI shielding effectiveness and the absorption ratio. Furthermore, we discuss the roles of magnetic and conductive fillers in modulating the electrical properties and EMI shielding performance of the composites. We also introduce the methods for evaluating the EMI shielding performance of the materials and emphasize the electromagnetic parameters and challenges. Finally, we provide insights and suggestions for the future development of MXene/polymer composites for EMI shielding applications.

Wearable, Biodegradable, and Antibacterial Multifunctional Ti3C2Tx MXene/Cellulose Paper for Electromagnetic Interference Shielding and Passive and Active Dual-Thermal Management

An energy-saving scheme that can simultaneously realize electromagnetic interference (EMI) shielding, passive solar radiative heating, and active Joule heating in a single wearable device is still a huge challenge. Here, by combining the unique properties of Ti₃C₂T_x MXene and biocompatible cellulose nanofibers (CNFs), a flexible, degradable, and antibacterial multifunctional Ti₃C₂T_x/CNF paper (∼0.6 Ω/sq) is constructed through a facile vacuum filtration strategy. The resultant device not only exhibits an admirable EMI shielding effectiveness of ∼48.5 dB at the X-band and a superior heating property including dual-driven electrothermal and photothermal conversion without energy but also possesses wide temperature range regulation and long-time stability. More impressively, both high antibacterial efficiency (toward both gram-positive and gram-negative bacteria) and good degradability with low-concentration hydrogen peroxide solution can also be achieved in Ti₃C₂T_x/CNF papers. This study provides a promising platform for practical applications of multifunctional Ti₃C₂T_x/CNFs in EMI shielding, thermotherapy, heat preservation, and antibacterial protection in harsh environments, satisfying the demands for energy-saving, environmentally friendly, and sustainable development.

Structure Design and Processing Strategies of MXene-Based Materials for Electromagnetic Interference Shielding

The development of new materials for electromagnetic interference (EMI) shielding is an important area of research, as it allows for the creation of more effective and high-efficient shielding solutions. In this sense, MXenes, a class of 2D transition metal carbides and nitrides have exhibited promising performances as EMI shielding materials. Electric conductivity, low density, and flexibility are some of the properties given by MXene materials, which make them very attractive in the field. Different processing techniques have been employed to produce MXene-based materials with EMI shielding properties. This review summarizes processes and the role of key parameters like the content of fillers and thickness in the desired EMI shielding performance. It also discusses the determination of power coefficients in defining the EMI shielding mechanism and the concept of green shielding materials, as well as their influence on the real application of a produced material. The review concludes with a summary of current challenges and prospects in the production of MXene materials as EMI shields.

Controlled Distributed Ti3 C2 Tx Hollow Microspheres on Thermally Conductive Polyimide Composite Films for Excellent Electromagnetic Interference Shielding

Flexible multifunctional polymer-based electromagnetic interference (EMI) shielding composite films have important applications in the fields of 5G communication technology, wearable electronic devices, and artificial intelligence. Based on the design of a porous/multilayered structure and using polyimide (PI) as the matrix and polymethyl methacrylate (PMMA) microspheres as the template, flexible (Fe₃ O₄ /PI)-Ti₃ C₂ T_x -(Fe₃ O₄ /PI) composite films with controllable pore sizes and distribution of Ti₃ C₂ T_x hollow microspheres are successfully prepared by sacrificial template method. Owing to the porous/multilayered structure, when the pore size of the Ti₃ C₂ T_x hollow microspheres is 10 µm and the mass ratio of PMMA/Ti₃ C₂ T_x is 2:1, the (Fe₃ O₄ /PI)-Ti₃ C₂ T_x -(Fe₃ O₄ /PI) composite film has the most excellent EMI shielding performance, with EMI shielding effectiveness (EMI SE) of 85 dB. It is further verified by finite element simulation that the composite film has an excellent shielding effect on electromagnetic waves. In addition, the composite film has good thermal conductivity (thermal conductivity coefficient of 3.49 W (m·K)^-1 ) and mechanical properties (tensile strength of 65.3 MPa). This flexible (Fe₃ O₄ /PI)-Ti₃ C₂ T_x -(Fe₃ O₄ /PI) composite film with excellent EMI shielding performance, thermal conductivity, and mechanical properties has demonstrated great potential for applications in EMI shielding protection for high-power, portable, and wearable flexible electronic devices.

Progress of high performance Ti3C2Tx MXene nanocomposite films for electromagnetic interference shielding

With the rapid growth of 5G communication technology, it is imperative to produce electromagnetic interference (EMI) shielding materials to combat the growing electromagnetic radiation pollution. For new shielding applications, EMI shielding materials with high flexibility, light weight and good mechanical strength are in high demand. Due to their light weight, high flexibility, excellent EMI shielding performance, high mechanical properties, and multifunctionality, Ti₃C₂T_x MXene nanocomposite films have shown absolute benefits in EMI shielding in recent years. Consequently, numerous lightweight and flexible high-performance Ti₃C₂T_x MXene nanocomposite films have been generated quickly. In this article, we discuss not only the present state of EMI shielding material research, but also the synthesis and electromagnetic properties of Ti₃C₂T_x MXene. In addition, the loss mechanism of EMI shielding is described, with an emphasis on the analysis and summary of the research progress of diverse layer structured Ti₃C₂T_x MXene nanocomposite films for EMI shielding. Finally, the current issues of design and fabrication for Ti₃C₂T_x MXene nanocomposite films that need to be addressed are proposed, as well as the future research direction for Ti₃C₂T_x MXene nanocomposite films.

Nacre-Mimetic Hierarchical Architecture in Polyborosiloxane Composites for Synergistically Enhanced Impact Resistance and Ultra-Efficient Electromagnetic Interference Shielding

Pervasive mechanical impact is growing requirement for advanced high-performance protective materials, while the electromagnetic interference (EMI) confers severe risk to human health and equipment operation. Bioinspired structural composites achieving outstanding safeguards against a single threat have been developed, whereas the synergistic implementation of impact/EMI coupling protection remains a challenge. This work proposes the concept of nacre-mimetic hierarchical composite duplicating the "brick-and-mortar" arrangement, which consists of freeze-drying constructed chitosan/MXene lamellar architecture skeleton embedded in a shear stiffening polyborosiloxane matrix. The resulting composite effectively attenuates the impact force of 85.9%-92.8% with extraordinary energy dissipation capacity, in the coordinative manner of strain-rate enhancement, structural densification, lamella dislocation and crack propagation. Attributed to the alternate laminated structure promoting the reflection loss of electromagnetic waves, it demonstrates an ultraefficient EMI shielding effectiveness of 47.2-71.8 dB within extremely low MXene loadings of 1.1-1.3 wt %. Furthermore, it serves favorably in impact monitoring and wireless alarm systems and accomplishes performance optimization through the combination of multiple biomimetic strategies. In conclusion, this function-integrated structural composite is shown to be a competitive candidate for sophisticated environments by resisting impact damage and EMI hazards.

Strong, flexible, and highly conductive cellulose nanofibril/PEDOT:PSS/MXene nanocomposite films for efficient electromagnetic interference shielding

Flexible and light weight electromagnetic interference (EMI) shielding materials with high electromagnetic shielding efficiency (SE) and excellent mechanical strength are highly demanded for wearable and portable electronics. In this work, for the first time, a freestanding and flexible cellulose nanofibril (CNF)/PEDOT:PSS/MXene (Ti₃C₂T_x) nanocomposite film with a ternary heterostructure was manufactured using a vacuum-assisted filtration process. The results show that compared with pure MXene films, the tensile strength of the optimized nanocomposite film increases from 8.88 MPa to 59.99 MPa, and the corresponding fracture strain increases from 0.87% to 4.60%. Intriguingly, the optimized nanocomposite film exhibited an impressive conductivity of 1903.2 S cm^-1, which is among the highest values reported for MXene and cellulose-based nanocomposites. Owing to the superior conductivity and unique heterostructure, the nanocomposite film exhibits a high EMI SE value of 76.99 dB at a thickness of only 58.0 μm. Taking into account the robust mechanical properties and remarkable EMI shielding performance, the CNF/PEDOT:PSS/MXene nanocomposite film could be a prospective EMI shielding material for a variety of high-end applications.

Large-Area Ultrastrong and Stiff Layered MXene Nanocomposites by Shear-Flow-Induced Alignment of Nanosheets

To shield increasingly severe radiation pollution, ultrathin MXene-based electromagnetic interference (EMI) shielding materials with excellent mechanical properties are urgently demanded in wearable electrical devices or aerospace fields. However, it is still a challenge to fabricate ultrastrong and stiff MXene-based nanocomposites with excellent EMI shielding capacity in a universal and scalable manner. Here, inspired by the natural nacre structure, we propose an efficient superspreading strategy to construct a highly oriented layered "brick-and-mortar" structure using shear-flow-induced alignment of MXene nanosheets at an immiscible hydrogel/oil interface. A continuous and large-area MXene nanocomposite film has been fabricated through a homemade industrial-scale continuous fabrication setup. The prepared MXene nanocomposite films exhibit a tensile strength of 647.6 ± 56 MPa and a Young's modulus of 59.8 ± 6.1 GPa, respectively. These outstanding mechanical properties are attributed to the continuous interphase layer that formed between the well-aligned MXene nanosheets. Moreover, the obtained MXene nanocomposites also show great EMI shielding effectiveness (51.6 dB). We consider that our MXene-based nanocomposite films may be potentially applied as electrical or aerospace devices with superior mechanical properties and high EMI shielding capacity.

MXene Film Prepared by Vacuum-Assisted Filtration: Properties and Applications

MXene (Ti3C2Tx) film prepared by vacuum-assisted filtration (V-MXene film) is the most common 2D MXene macroscopic assembly with ultra-high electrical conductivity, tunable interlayer space, diverse surface chemical properties, favorable mechanical properties and so on, showing great commercial value in the fields of energy storage, electromagnetic interference shielding and actuators and so on. This paper focuses on the preparation, properties and applications of V-MXene film, objectively reviews and evaluates the important research progress of V-MXene film in recent years and analyzes the main problems at present. In addition, the development direction and trend of V-MXene film in the future are prospected from the aspects of preparation, property control and application fields, which provide guidance and inspiration for the further development of functional MXene-based films and make contributions to the progress of MXene technology.

Layer-by-Layer Assembly of Multifunctional NR/MXene/CNTs Composite Films with Exceptional Electromagnetic Interference Shielding Performances and Excellent Mechanical Properties

With the rapid advance of electronics, the light, flexible, and multifunctional composite films with high electromagnetic interference (EMI) shielding effectiveness and excellent thermal management are highly desirable for next-generation portable and wearable electronic devices. Herein, a series of flexible and ultrathin natural rubber/MXene/carbon nanotubes (NR/MXene/CNTs) composite films with sandwich structure are constructed layer by layer through a facile vacuum-assisted filtration method for EMI shielding and Joule heating application. The fabricated NR/MXene/CNTs-50 composite film, with NR/MXene as inner layer and NR/CNTs as out layers, not only has high EMI shielding efficient, but also has excellent comprehensive mechanical properties at the thickness of only 200 µm. In addition, the superior environmental durability, high electrothermal conversion efficiency, hydrophobicity, and fine performance stability after periodic cyclic bending make the film possess more value in practical application.

MOF-derived 3D petal-like CoNi-LDH array cooperates with MXene to effectively inhibit fire and toxic smoke hazards of FPUF

The toxic smoke produced by the combustion of flexible polyurethane foam (FPUF) may not only caused casualties, but also polluted the environment. Here, double metal hydroxide derived from ZIF-67 (MOF-LDH) modified Ti₃C₂T_X (Ti₃C₂T_X@MOF-LDH) was innovatively designed to solve the serious smoke and fire hazards of FPUF. The FPUF nanocomposite containing 6 wt% Ti₃C₂Tx@MOF-LDH achieved a 16.1% reduction in total smoke production (TSP) along with 22.2% reduction in peak smoke production rate (PSPR), which greatly reduced the hazard of smoke. At the same time, toxic gases, such as carbon monoxide (CO), carbon dioxide (CO₂), and aromatic compounds, showed the same reduction pattern. In addition, the heat release of FPUF nanomaterials was also suppressed. In particular, the FPUF/Ti₃C₂Tx@MOF-LDH 3.0 achieved 110.4% and 76.1% increase in compressive strength and tensile strength, respectively, confirming the effective mechanical enhancement. Therefore, this work provided a new reference for the preparation of high-performance FPUF nanocomposites with low smoke, low fire hazard and excellent mechanical properties.

Ni@CNTs/Al2O3 Ceramic Composites with Interfacial Solder Strengthen the Segregated Network for High Toughness and Excellent Electromagnetic Interference Shielding

Ingenious microstructure design and appropriate multicomponent strategies are still challenging for advanced electromagnetic interference (EMI) shielding materials with excellent shielding effectiveness (SE) and reliable mechanical properties in harsh environments and low filling levels. In this study, nickel@multiwalled carbon nanotubes/alumina (Ni@CNTs/Al₂O₃) ceramic composites with segregated structures and electric/magnetic-coupling networks anchored by CNTs and magnetic Ni nanofillers were prepared by hot-press sintering. CNTs/Al₂O₃ ceramic composites exhibit a percolation threshold of only about 0.32013 vol %, which is lower than those of other reported CNTs/Al₂O₃ composites with segregated or uniformly dispersed structures. The electrical conductivity and EMI SE of 9CNTs/Al₂O₃ ceramic composites with 9 vol % (4.76 wt %) CNT content were 103.1 S/m and 33.6 dB, respectively. In addition, EMI SE and toughness were both enhanced by the synergistic effect of Ni nanoparticles and CNTs. In the unit of a segregated structure, a three-dimensional (3D) electric/magnetic-coupling network effectively captures and attenuates electromagnetic wave energy by electrical conduction, dielectric loss, and magnetic loss. On the other hand, the pull-out of CNTs and deflection of cracks distributed along the segregated structures synergistically enhance the fracture toughness of Ni@CNTs/Al₂O₃ ceramic composites. High-performance 3Ni@5CNTs/Al₂O₃ ceramic composites with 5 vol % (2.64 wt %) and 3 vol % (0.76 wt %) CNT contents have been achieved, whose EMI SE is 41.8 dB, density is 90.99%, flexural strength is 197.83 ± 18.62 MPa, and fracture toughness is 6.03 ± 0.23 MPa·m^1/2. This efficient method provides a promising way to fabricate EMI shielding ceramic composites with high mechanical properties.

Design of copper salt@graphene nanohybrids to accomplish excellent resilience and superior fire safety for flexible polyurethane foam

Flexible polyurethane foam (FPUF) is the most commonly used polyurethane, but its highly flammable characteristics makes it ignite easily and release a lot of heat and toxic gases. Here, the effect of different forms of copper salt modified graphene (rGO@CuO, rGO@Cu₂O and rGO@CSOH) on improving the fire protection efficiency and mechanical property of FPUF is explored. Hybrid FPUF is characterized by thermogravimetric analysis (TGA), cone calorimeter, thermogravimetric analysis/Fourier transform infrared spectroscopy (TG-IR), tension, compression, and falling ball rebound testing. Compared with pure FPUF, the FPUF/rGO@CSOH show a significant decreasement in reducing the heat release of FPUF, the PHRR and THR are reduced by 36.9% and 29.4%, respectively. While the FPUF/rGO@Cu₂O demonstrate excellent smoke and toxic gases suppression in FPUF, the PSPR and TSR are reduced by 24.6% and 51.9%, and the COP and COY are also reduced by 51.9% and 55.3%, respectively. After adding the copper salt hybrid, the buffering performance of FPUF did not change. Fortunately, the tensile and compressive strength increase obviously. The flame retardant and smoke suppression mechanism of hybrid FPUF has also been studied. This article gives a effective strategy for the preparation of FPUF with outstanding mechanical property, flame retardant and smoke suppression properties.

The improvement of fire safety performance of flexible polyurethane foam by Highly-efficient P-N-S elemental hybrid synergistic flame retardant

Herein, three different phosphorus-containing compounds (methyl phosphoryl dichloride, phenyl phosphoryl dichloride and phenyl dichlorophosphate) were reacted with 2-aminobenzothiazole respectively, and a series of synergistic flame retardants with phosphorus, nitrogen and sulfur elements were synthesized, named MPBT, PPBT and POBT respectively. Then, they were added to prepare flame-retardant flexible polyurethane foam (FPUF). Through the analysis of thermal stability, pyrolysis, heat release and smoke release behavior, the influence of different phosphorus-containing structures on the flame-retardant performance of FPUF was studied, and their flame-retardant mechanism was explored in detail. Among them, MPBT had the highest flame retardant efficiency with the same addition amount (10 wt%). The limiting oxygen index (LOI) value of PU/10.0% MPBT reached 22.5 %, and it successfully passed the vertical burning test. Subsequently, the addition amount of MPBT was increased and the best comprehensive performance of flame-retardant FPUF was explored. The results showed that the LOI value of PU/15.0% MPBT was increased to 23.5%. As for PU/15.0% MPBT, the peak heat release rate (PHRR) was 453 KW/m², which was reduced by 46.64 %; and the flame retardancy index (FRI) value was also increased to 6.88. At the same time, the mechanical properties of flame-retardant FPUF were studied. The tensile strength of PU/15.0% MPBT reached 170 KPa, and the permanent deformation of FPUF/10% MPBT was only 4 %, showing its excellent resilience. The above results show that this phosphorus-containing element hybrid synergistic flame retardant (MPBT) has a very good application prospect in the field of flame-retardant polymer materials.

Transparent and Flexible Electromagnetic Interference Shielding Film Using ITO Nanobranches by Internal Scattering

A transparent and flexible film capable of shielding electromagnetic waves over a wide range of frequencies (X and K_u bands, 8-18 GHz) is prepared. The electromagnetic wave shielding film is fabricated using the excellent transmittance, electrical conductivity, and thermal stability of indium tin oxide (ITO), a representative transparent conductive oxide. The inherent mechanical brittleness of oxide ceramics is overcome by adopting a nanobranched structure. In addition, mechanical stability is maintained even after repeated bending experiments (200 000 times). The produced transparent and flexible shielding film is applied to practical GHz devices (Wi-Fi and LTE devices), and signal sensitivity is confirmed to decrease. Therefore, it can be widely applied to various transparent and flexible electronic devices.

Directional Electromagnetic Interference Shielding Based on Step-Wise Asymmetric Conductive Networks

Some precision electronics such as signal transmitters need to not only emit effective signal but also be protected from the external electromagnetic (EM) waves. Thus, directional electromagnetic interference (EMI) shielding materials (i.e., when the EM wave is incident from different sides of the sample, the EMI shielding effectiveness (SE) is rather different) are strongly required; unfortunately, no comprehensive literature report is available on this research field. Herein, Ni-coated melamine foams (Ni@MF) were obtained by a facile electroless plating process, and multiwalled carbon nanotube (CNT) papers were prepared via a simple vacuum-assisted self-assembly approach. Then, step-wise asymmetric poly(butylene adipate-co-terephthalate) (PBAT) composites consisting of loose Ni@MF layer and compact CNT layer were successfully fabricated via a facile solution encapsulation approach. The step-wise asymmetric structures and electrical conductivity endow the Ni@MF/CNT/PBAT composites with unprecedented directional EMI shielding performances. When the EM wave is incident from Ni@MF layer or CNT layer, Ni@MF-5/CNT-75/PBAT exhibits the total EMI SE (SET) of 38.3 and 29.5 dB, respectively, which illustrates the ΔSET of 8.8 dB. This work opens a new research window for directional EMI shielding composites with step-wise asymmetric structures, which has promising applications in portable electronics and next-generation communication technologies.

Anti-Fogging, Frost-Resistant transparent and flexible silver Nanowire-Ti3C2Tx MXene based composite films for excellent electromagnetic interference shielding ability

The development of electronics proposes higher requirements for flexible, transparent, and conductive materials with high electromagnetic shielding performance in viewing windows. Flexible transparent films have been fabricated by collaborating one-dimensional silver nanowires (AgNWs) and novel two-dimensional Ti₃C₂T_x MXene sheets on PET films with an external polymeric coating consisting of poly (vinyl alcohol) (PVA) and poly(styrene sulfonate) (PSS). Especially, the combination of different dimensional nanomaterials effectively establishes a conductive network that exhibits a synergistic effect on excellent electromagnetic interference (EMI) shielding performance, which is superior to that of pure AgNW network or Ti₃C₂T_x network to some extent. By optimizing the AgNWs content (0.05 mg/cm²) and Ti₃C₂T_x sheets content (0.01 mg/cm²), the PET/AgNW/Ti₃C₂T_x/PVA-PSS film exhibits a transmittance of 81% and a desirable EMI SE value of 30.5 dB. In addition, the film shows outstanding anti-fogging and frost-resistant properties due to the remarkable water absorption capacity of PVA and PSS on the external surface. Considering its efficiency and simplicity, this transparent conductive film has promising applications in flexible transparent electronic devices and optical related fields.

Flexible Sandwich-Structured Electromagnetic Interference Shielding Nanocomposite Films with Excellent Thermal Conductivities

With the rapid development and popularization of smart, portable, and wearable flexible electronic devices, urgent demands have been raised for flexible electromagnetic interference (EMI) shielding films to solve related electromagnetic pollution problems. With polyvinyl alcohol (PVA) as polymer matrix, the sandwich-structured EMI shielding nanocomposite films are prepared via electrospinning-laying-hot pressing technology, where Fe₃ O₄ /PVA composite electrospun nanofibers in the top and bottom layers and Ti₃ C₂ T_x /PVA composite electrospun nanofibers in the middle layer. Owing to the electrospinning process and the successful construction of the sandwich structure, when the amounts of Ti₃ C₂ T_x and Fe₃ O₄ are respectively only 13.3 and 26.7 wt%, the EMI shielding effectiveness (EMI SE) of the sandwich-structured EMI shielding nanocomposite films reach 40 dB with the thickness of 75 µm, higher than that of (Fe₃ O₄ /Ti₃ C₂ T_x )/PVA EMI shielding nanocomposite films (21 dB) prepared based on blending-electrospinning-hot pressing process under the same amounts of fillers. Furthermore, the prepared sandwich-structured EMI shielding nanocomposite films possess excellent thermal conductivities and mechanical properties. This novel kind of flexible sandwich-structured EMI shielding nanocomposite films with excellent EMI shielding performances, thermal conductivities, and mechanical properties presents broad application prospects in the fields of EMI shielding and protection for high-power, portable, and wearable flexible electronic devices.

Functionalizing Ti3C2Tx for enhancing fire resistance and reducing toxic gases of flexible polyurethane foam composites with reinforced mechanical properties

Flexible polyurethane foam (FPUF) is the most used polyurethane, but the highly flammable characteristic limits its widespread usage. In this work, ZIF-8@Ti₃C₂T_xwas synthesized to reduce the heat and toxic gases of FPUF. Flame-retardant FPUF was characterized by cone calorimeter (Cone), thermogravimetric analysis/fourier-transform infrared spectroscopy (TG-FTIR), tensileand compression tests. Compared with pure FPUF, these results showed that the peak of heat release rate (PHRR), total heat release (THR), CO and HCN of FPUF6 decreased by 46%, 69%, 27% and 43.5%, respectively. Moreover, the tensile and compression strength of FPUF6 demonstrated a 52% and 130% increment, respectively. The superior dual metal catalytical charring-forming effect and physical barrier effect of ZIF-8@Ti₃C₂T_x were achieved. In summary, a simple and reliable strategy for preparing flame-retardant FPUF with reinforced mechanical and fire safety properties was provided.

Flame-retardant MXene/polyimide film with outstanding thermal and mechanical properties based on the secondary orientation strategy

With the development of multifunction and miniaturization in modern electronics, polymeric films with strong mechanical performance and high thermal conductivity are urgently needed. Two-dimensional transition metal carbides and nitrides (MXenes) have attracted extensive attention due to their tunable surface chemistry, layered structure and charming properties. However, there are few studies on using MXenes as fillers to enhance polymer properties. In this paper, we fabricate a three-dimensional foam by the freeze-drying method to enhance the interfacial interaction between adjacent MXene sheets and polyimide (PI) macromolecules, and then a composite film with a dense and well-ordered layer-by-layer structure is produced by the hot-pressing process. Based on the secondary orientation strategy, the resultant MXene/PI film exhibits an enhanced thermal conductivity of 5.12 ± 0.37 W m-1 K-1 and tensile strength of 102 ± 3 MPa. Moreover, the composite film has good flexibility and flame retardancy owing to the synergistic effect of MXene sheets and PI chains. Hence, the MXene/PI composite film with the properties of flexibility, flame-retardancy, high mechanical strength and efficient heat transmission is expected to be used as the next thermal management material in a variety of applications.

Hierarchically porous polyimide/Ti3C2Tx film with stable electromagnetic interference shielding after resisting harsh conditions

Polymer-based conductive nanocomposites are promising for electromagnetic interference (EMI) shielding to ensure stable operations of electronic devices and protect humans from electromagnetic radiation. Although MXenes have shown high EMI shielding performances, it remains a great challenge to construct highly efficient EMI shielding polymer/MXene composite films with minimal MXene content and high durability to harsh conditions. Here, hierarchically porous polyimide (PI)/Ti₃C₂T_x films with consecutively conductive pathways have been constructed via a unidirectional PI aerogel–assisted immersion and hot-pressing strategy. Contributed by special architectures and high conductivities, PI/Ti₃C₂T_x films with 2.0 volume % Ti₃C₂T_x have high absolute EMI shielding effectiveness up to 15,527 dB cm² g⁻¹ at the thickness of 90 μm. Superior EMI shielding performance can be retained even after being subjected to hygrothermal or combustion environments, cryogenic (−196°C) or high (250°C) temperatures, and rapid thermal shock (∆T = 446°C), demonstrating high potential as high-performance EMI shielding materials resisting harsh conditions.

Fabrication of folded MXene/MoS2 composite microspheres with optimal composition and their microwave absorbing properties

In this work, ultrasonic spray technology is utilized for build up MXene and MoS₂ nanosheets to three-dimensional MXene/MoS₂ fold microspheres by one-step method. By skillfully assembling two kinds of functional two-dimensional materials, the microspheres have abundant heterogeneous interfaces and huge specific surface area. The optimum feed ratio of MXene and MoS₂ is determined by comparing the absorbing properties, and the mass ratio is 5:1. With 30% filler, the material shows the best absorption performance. At 10.4 GHz, the minimal reflection loss (RL_min) reach -51.21 dB, and the thickness is merely 2.5 mm. At the thickness in 1.6 mm, the efficacious absorption bandwidth (RL < -10 dB) reaches 4.4 GHz. The outstanding microwave absorbing properties with MXene/MoS₂ folded microspheres is resulted in the multiple interfaces in the heterostructure and above the average conductivity of MXene. The results show that MXene/MoS₂ folded microsphere is a prospective electromagnetic absorbing material. The construction of MXene/MoS₂ folded microsphere provides an effective method to devise new high-performance microwave absorbing materials.

Ultrathin MXene/Polymer Coatings with an Alternating Structure on Fabrics for Enhanced Electromagnetic Interference Shielding and Fire-Resistant Protective Performances

Wearable electromagnetic interference (EMI) shielding fabrics are highly desirable with the rapid development of electronic devices and wireless communications where electromagnetic pollution is a great concern for human health and the reliability of precision equipment. The balance between EMI shielding efficiency (SE) and the flexibility of fabric is still challenging because of the generally opposite requirements for coating thickness. In this work, MXene/insulative polymer coating with an alternating structure is fabricated via a stepwise assembly technique to judiciously combine excellent shielding elements, a reasonable structure, and high nanofiller content together in the coating. Owing to this novel strategy, the coating with nanoscale thickness (∼500 nm) has realized the commercial requirement for EMI SE and well retained the flexibility and air permeability of the fabric. Compared with the corresponding pure MXene coating, such multilayered coating demonstrates 138.95% enhancement of EMI SE due to the improved dielectrical properties and intensive multiple reflections of electromagnetic waves. Additionally, this hybrid coating also acts as an excellent fire-resistant barrier for the inner flammable fabric to protect human beings and electronic devices in case of accidental fire. This work provides new insights into the rational design of shields with nanometer thickness to realize high EMI shielding performance and good fire resistance for new-generation portable and wearable EMI shielding products.

Ti3C2Txnanohybrids: tunable local conductive network and efficient EMI shielding performance for multifunctional materials and devices

Ti₃C₂T_xis an important member of the MXenes family. Due to its excellent electrical conductivity, adjustable atomic layer, and modifiable active surface, Ti₃C₂T_xhas attracted great attention in the field of electromagnetic interference (EMI) shielding. This paper introduces the important role of regulating conductive network to improve the EMI shielding performance of materials and summarizes the EMI shielding performance of Ti₃C₂T_xnanohybrids reported in recent years. In addition, Ti₃C₂T_xbased EMI shielding materials towards multifunctional devices are also systematically introduced. After that, the development status of Ti₃C₂T_xnanohybrids in the field of EMI shielding is objectively described, and the main problems and challenges are evaluated. Finally, the prospect of Ti₃C₂T_xnanohybrids for advanced and green EMI shielding materials is forecasted.

A facile strategy for lightweight, anti-dripping, flexible polyurethane foam with low smoke emission tendency and superior electromagnetic wave blocking

Flexible polyurethane foam (FPUF) has been considered as an excellent material in many fields, such as furniture and electromagnetic interference (EMI) shielding products due to its lightweight and flexibility. However, there is a severe fire hazard problem for FPUF that makes it unsuitable to be used in practical. Herein, a facile method was to prepare anti-dripping FPUF via electroless plating at ambient temperature. The silver nanoparticles (SNPs) were in-situ grown on the surface along with the polydopamine (PDA) as an adhesive and template (SNP@PDA@FPUF). As a result, these FPUFs show outstanding fire safety and anti-dripping capacity, and the heat release rate reduced 80.92%. Furthermore, the amounts of carbon oxide (CO) and carbon dioxide (CO₂) decreased 75.01% and 22.4%, respectively. Above all, the EMI shielding effectiveness (SE) accomplished almost 120 dB as the increasing electroless time with a low density of 0.051 g/cm³. Furthermore, the specific EMI SE (SSE) and the absolute EMI SE (SSE/t) accomplished 2630.98 dB·cm³/g and 2434 dB·cm²/g, respectively, which was far beyond the commercial request. Therefore, this work may provide a facile way to prepare low density and EMI shielding products with high fire safety for next generation electronic products.

Durable electromagnetic interference (EMI) shielding ramie fabric with excellent flame retardancy and Self-healing performance

Although more and more attention has been paid to electromagnetic interference (EMI) shielding fabric materials due to increasing electromagnetic waves pollution, little attention to their fire safety behavior and durability in practical use. Herein, durable EMI shielding ramie fabric with flame retardant and self-healing performance were fabricated by depositing ammonium polyphosphate (APP)/polyethyleneimine (PEI) layer, MXene sheets and polycaprolactone (PCL) layer. The resultant multifunctional fabric could self-extinguish and the peak heat release rate (pHRR) value reduced about 74.3% for the modified ramie fabric that contains about 12 wt% of PEI/APP bilayer compared with pure ramie fabric. Furthermore, the ramie fabric coated by a increasing amount of MXene sheets changed from insulating to conductive, thus gradually improving their EMI shielding performance, which exhibit a high electrical conductivity of 900.56 S/m with an outstanding SE value of 35 dB at a 1.2 mg/cm² content in the X-band. Besides, When the multifunctional fabric was cut off under external force, it could achieve self-healing and the EMI shielding performance can recover to 34 dB due to the low melting point and good fluidity of PCL. Thus, this multifunctional fabric holds great promise for wearable intelligent cloth, EMI shielding and other fields.

Developing MXenes from Wireless Communication to Electromagnetic Attenuation

There is an urgent global need for wireless communication utilizing materials that can provide simultaneous flexibility and high conductivity. Avoiding the harmful effects of electromagnetic (EM) radiation from wireless communication is a persistent research hot spot. Two-dimensional (2D) materials are the preferred choice as wireless communication and EM attenuation materials as they are lightweight with high aspect ratios and possess distinguished electronic properties. MXenes, as a novel family of 2D materials, have shown excellent properties in various fields, owing to their excellent electrical conductivity, mechanical stability, high flexibility, and ease of processability. To date, research on the utility of MXenes for wireless communication has been actively pursued. Moreover, MXenes have become the leading materials for EM attenuation. Herein, we systematically review the recent advances in MXene-based materials with different structural designs for wireless communication, electromagnetic interference (EMI) shielding, and EM wave absorption. The relationship governing the structural design and the effectiveness for wireless communication, EMI shielding, and EM wave absorption is clearly revealed. Furthermore, our review mainly focuses on future challenges and guidelines for designing MXene-based materials for industrial application and foundational research.

An asymmetric sandwich structural cellulose-based film with self-supported MXene and AgNW layers for flexible electromagnetic interference shielding and thermal management

Flexible cellulose-based conductive films reveal high potential in electromagnetic interference (EMI) shielding and thermal management applications. However, the high contact electrical/thermal resistance in these films is still a challenge to face. In this work, an asymmetric sandwich structural film containing a cellulose nanofiber (CNF) skin-layer and self-supported Ti3C2Tx MXene and silver nanowire (AgNW) core-layers (CNF@MXene@AgNW film) was fabricated through layer-by-layer assembled vacuum-assisted filtration. The unique sandwich structure not only provides a highly conductive network by the highly oriented and self-supported conductive core-layers, but also maintains its structural integrity by ambilateral CNF layers. As a result, the CNF@MXene@AgNW film reveals a strong tensile strength of 118 MPa and a toughness of 4.75 MJ m-3, super-flexibility (minimum bending radius of ∼85 μm), a high electrical conductivity (37 378.2 S m-1), effective EMI shield effectiveness (SE, 55.9 dB), outstanding specific SE (SSE/t, 10 647.6 dB cm2 g-1) and high in-plane thermal conductivity (15.53 W m-1 K-1), simultaneously. More interestingly, the sandwich film also reveals outstanding solar-thermal energy conversion ability, which guarantees its normal function in extremely cold environment. The unique asymmetric sandwich structure provides a new strategy for designing and preparing high-performance EMI shielding and thermal conductive films.

Stretchable Liquid Metal-Based Conductive Textile for Electromagnetic Interference Shielding

Conductive textiles (CTs) are promising electromagnetic interference (EMI) shielding materials. Nevertheless, limited stretchability and poor reliability restrict their potential applications in stretchable electronic devices because of the rigid conductive networks. Herein, a highly stretchable and reliable CT is developed for effective EMI shielding by designing a deformable liquid-metal (LM) coating and polydimethylsiloxane (PDMS) protective layer. The resultant PDMS-LM/Textile exhibits an outstanding EMI shielding efficiency (EMI SE) of 72.6 dB at a thickness of only 0.35 mm while maintaining EMI SEs of 66.0 and 52.4 dB under strains of 30 and 50%, respectively. The corresponding EMI SEs hold 91.7 and 80.3% retention after 5000 stretching-releasing cycles, respectively. The superior and durable EMI SE should be ascribed to the perfect connectivity and good deformability of conductive LM networks. Moreover, the LM coating has a robust fastness to the textile substrate, without any obvious decrease in EMI SE after 10 min of ultrasonic treatment and 100 peeling cycles because of the protective effect of the PDMS layer. This work provides a novel route to developing highly stretchable CTs for advanced EMI shielding applications, especially in the field of highly stretchable electronic devices.

Metal-Level Robust, Folding Endurance, and Highly Temperature-Stable MXene-Based Film with Engineered Aramid Nanofiber for Extreme-Condition Electromagnetic Interference Shielding Applications

Polymer-based electromagnetic interference (EMI) shielding materials possess many irreplaceable advantages than metals, such as superior flexibility, easy processing, and low density. However, impeded by their limited mechanical properties, inferior temperature resistance and unsatisfactory electrical conductivity, it is still challenging to extend their shielding applications under some extreme conditions, i.e., <-50 or >200 °C. Herein, we report an ultrathin, highly robust, superflexible, and temperature-stable film via engineering a worm-like aramid nanofiber (ANF) into the rod-like microscopic configuration, followed with self-assembly with Ti₃C₂T_x (MXene) into a hierarchical brick-and-mortar architecture. With stiff and symmetric aromatic rings fully straightened and well packed into a crystalline form in the backbone, this rod-like ANF enables an augmented network with effective energy dissipation, resulting in the metal-like mechanical properties, i.e., unprecedented tensile strength (300.5 MPa), high Young's modulus (13.6 GPa), and excellent folding endurance (>10 000 times). More significantly, this MXene/ANF composite film with outstanding specific EMI shielding effectiveness (8814.5 dB cm² g^-1) and flame retardancy performs a broad range of operations in the temperature range from -100 °C (355 MPa) to 300 °C (136 MPa), in which >99% electromagnetic waves could be eliminated; this promises its potential EMI shielding applications even in some extreme conditions.