Effects of Electrochemical Conditioning on Nickel-Based Oxygen Evolution Electrocatalysts

Leveraging Iron in the Electrolyte to Improve Oxygen Evolution Reaction Performance: Fundamentals, Strategies, and Perspectives

Electrochemical water splitting is a pivotal technology for storing intermittent electricity from renewable sources into hydrogen fuel. However, its overall energy efficiency is impeded by the sluggish oxygen evolution reaction (OER) at the anode. In the quest to design high-performance anode catalysts for driving the OER under non-acidic conditions, iron (Fe) has emerged as a crucial element. Although the profound impact of adventitious electrolyte Fen+ species on OER catalysis had been reported forty years ago, recent interest in tailoring the electrode-electrolyte interface has spurred studies on the controlled introduction of Fe ions into the electrolyte to improve OER performance. During the catalytic process, scenarios where the rate of Fen+ deposition on a specific host material outruns that of dissolution pave the way for establishing highly efficient and dynamically stable electrochemical interfaces for long-term steady operation. This review systematically summarizes recent endeavors devoted to elucidating the behaviors of in situ Fe(aq.) incorporation, the role of incorporated Fe sites in the OER, and critical factors influencing the interplay between the electrode surface and Fe ions in the electrolyte environment. Finally, unexplored issues related to comprehensively understanding and leveraging the dynamic exchange of Fen+ at the interface for improved OER catalysis are summarized.

Comparison of In Situ and Postsynthetic Formation of MOF-Carbon Composites as Electrocatalysts for the Alkaline Oxygen Evolution Reaction (OER)

Mixed-metal nickel-iron, NixFe materials draw attention as affordable earth-abundant electrocatalysts for the oxygen evolution reaction (OER). Here, nickel and mixed-metal nickel-iron metal-organic framework (MOF) composites with the carbon materials ketjenblack (KB) or carbon nanotubes (CNT) were synthesized in situ in a one-pot solvothermal reaction. As a direct comparison to these in situ synthesized composites, the neat MOFs were postsynthetically mixed by grinding with KB or CNT, to generate physical mixture composites. The in situ and postsynthetic MOF/carbon samples were comparatively tested as (pre-)catalysts for the OER, and most of them outperformed the RuO2 benchmark. Depending on the carbon material and metal ratio, the in situ or postsynthetic composites performed better, showing that the method to generate the composite can influence the OER activity. The best material Ni5Fe-CNT was synthesized in situ and achieved an overpotential (η) of 301 mV (RuO2η = 354 mV), a Tafel slope (b) of 58 mV/dec (RuO2b = 91 mV/dec), a charge transfer resistance (Rct) of 7 Ω (RuO2 Rct = 39 Ω), and a faradaic efficiency (FE) of 95% (RuO2 FE = 91%). Structural changes in the materials could be seen through a stability test in the alkaline electrolyte, and chronopotentiometry over 12 h showed that the derived electrocatalysts and RuO2 have good stability.

Ammonia electro-oxidation on nickel hydroxide: phases, pH and poisoning

Nickel hydroxide is a leading alternative to platinum group metals for electrocatalysis of the ammonia oxidation reaction (AOR), an important process for energy conversion and environmental remediation. Nevertheless, the dependence of AOR electrocatalysis on the different crystalline phases at the electrode surface (α-Ni(OH)2/γ-NiOOH vs. β-Ni(OH)2/β-NiOOH) has never been investigated. Herein, the crystalline β-Ni(OH)2 and the disordered α-Ni(OH)2 were synthesized and characterized by XRD, HRSEM, and Raman and FTIR spectroscopies. The respective electrocatalytic activity of the two phases was analysed at a broad range of ammonia concentrations (0.01-2 M) and pH values (11-13). Both phases electrocatalyze the oxidation of NH3 to N2, as proven by online mass spectrometry, but the α-Ni(OH)2/γ-NiOOH couple is more active. At high ammonia concentrations (>1 M), surface poisoning by adsorbed NH3 prevents access to OH-, leading to less NiOOH formation, lower AOR currents, and suppression of the OER side reaction. The poisoning is strong and irreversible on α-Ni(OH)2, as confirmed by soaking experiments. The difference in ammonia adsorption and electrocatalytic activity between the α-Ni(OH)2 and β-Ni(OH)2 emphasizes the importance of understanding the phase space of nickel hydroxide electrodes when designing low-cost electrocatalysts for the nitrogen cycle.

Electrochemically Created Active Centers in a Bimetallic CoNi-Triazole Metal-Organic Framework for Enhanced Oxygen Evolution Reaction Activity

Electrochemical water oxidation utilizing bimetallic CoNi-Tz (Tz=1,2,4-triazole) framework is explored. Initially, CoNi-Tz possesses active tetrahedral Co center and electron-mediated octahedral Ni chain. After performing an electrochemical activation, the partial structural transformation on the Ni center occurs. This leads to the generation of excessive active centers which can promote catalytic activity of the framework. The activated CoNi-Tz catalyst displays a remarkably low OER overpotential of 293 mV at a current density of 10 mA cm-2 with a small Tafel slope of 49.98 mV dec-1, outperforming the single metal Co-Tz and benchmark IrO2 catalysts.

Ni/Fe Fluorides (Hydroxide) Nanocomposite as Efficient OER Catalyst

The synthesis of efficient oxygen evolution reaction (OER) catalysts that markedly reduce the overpotential over an extended period is crucial for electrolytic water splitting toward hydrogen production. A kind of Ni/Fe fluoride (hydroxide) nanocomposite OER catalyst is designed and prepared by a two-step method for the first time. The nanocomposite with the optimal OER performance (Ni : Fe precursor ratio of 9 : 1) is observed to possess a nanoparticle morphology with size of about 100 nm. Each nanoparticle hosts extensive nanoregions of Ni4OHF7, NiFeF5 ⋅ 2H2O and Fe1.9F4.75 ⋅ 0.95H2O phases. The optimal nanocomposite (Ni : Fe precursor ratio of 9 : 1) exhibits OER overpotential of merely 208 mV and 349 mV at 10 mA cm-2 and 100 mA cm-2 respectively, tafel slope of 53.1, and outstanding stability for 10 h duration at 100 mA cm-2. The superior OER catalytic performance of the optimal nanocomposite after CV activation is mainly ascribed to the comprehensive catalytic effect of multiple Ni, Fe active sites from three phases, the smaller charge transfer resistance achieved at this particular Ni : Fe precursor ratio. The abundant resources of Ni, Fe, F elements and the superior OER properties of the Ni/Fe fluorides (hydroxide) nanocomposite, make it a good OER catalyst candidate for electrolytic water splitting toward hydrogen production.

Advances in Stability of NiFe-Based Anodes toward Oxygen Evolution Reaction for Alkaline Water Electrolysis

Alkaline electrolysis plays a crucial role in sustainable energy solutions by utilizing electrolytic cells to produce hydrogen gas, providing a clean and efficient method for energy storage and conversion. Efficient, stable, and low-cost electrocatalysts for the oxygen evolution reaction (OER) are essential to facilitate alkaline water electrolysis on a commercial scale. Nickel-iron-based (NiFe-based) transition metal electrocatalysts are considered the most promising non-precious metal catalysts for alkaline OER due to their low cost, abundance, and tunable catalytic properties. Nevertheless, the majority of existing NiFe-based catalysts suffer from limited activity and poor stability, posing a significant challenge in meeting industrial applications. This also highlights a common situation where the emphasis on material activity receives significant attention, while the equally critical stability aspect is often underemphasized. Initiating with a comprehensive exploration of the stability of NiFe-based OER materials, this article first summarizes the debate surrounding the determination of active sites in NiFe-based OER electrocatalysts. Subsequently, the degradation mechanisms of recently reported NiFe-based electrocatalysts are outlined, encompassing assessments of both chemical and mechanical endurance, along with essential approaches for enhancing their stability. Finally, suggestions are put forth regarding the essential considerations for the design of NiFe-based OER electrocatalysts, with a focus on heightened stability.

Sequential oxygen evolution and decoupled water splitting via electrochemical redox reaction of nickel hydroxides

Alkaline water electrolysis is a promising low-cost strategy for clean and sustainable hydrogen production but is largely limited by the sluggish anodic oxygen evolution reaction and the challenges in maintaining adequate separation between H2 and O2. Here, we reveal an anodic-cathodic sequential oxygen evolution process via electrochemical oxidation and subsequent reduction of Ni hydroxides, enabling much lower overpotentials than conventional anodic oxygen evolution. By using (isotope-labeled) differential electrochemical mass spectrometry and in situ Raman spectroscopy combined with density functional theory calculations, we evidence that the sequential oxygen evolution originates from the electrochemical oxidation of Ni hydroxides to NiOO- active species while undergoing a different, reductive step of NiOO- for the final release of O2 due to weakened Ni-O covalency. Based on this sequential process, we propose and demonstrate a hybrid water electrolysis and energy storage device, which enables time-decoupled hydrogen and oxygen evolution and electrochemical energy storage in the Ni hydroxides.

Effect of Iron Doping in Ordered Nickel Oxide Thin Film Catalyst for the Oxygen Evolution Reaction

Water splitting has emerged as a promising route for generating hydrogen as an alternative to conventional production methods. Finding affordable and scalable catalysts for the anodic half-reaction, the oxygen evolution reaction (OER), could help with its industrial widespread implementation. Iron-containing Ni-based catalysts have a competitive performance for the use in commercial alkaline electrolyzers. Due to the complexity of studying the catalysts at working conditions, the active phase and the role that iron exerts in conjunction with Ni are still a matter of investigation. Here, we study this topic with NiO(001) and Ni0.75Fe0.25O x (001) thin film model electrocatalysts employing surface-sensitive techniques. We show that iron constrains the growth of the oxyhydroxide phase formed on top of the Ni or NiFe oxide, which is considered the active phase for the OER. Besides, operando Raman and grazing incidence X-ray absorption spectroscopy experiments reveal that the presence of iron affects both, the disorder level of the active phase and the oxidative charge around Ni during OER. The observed compositional, structural, and electronic properties of each system have been correlated with their electrochemical performance.

Elevated Water Oxidation by Cation Leaching Enabled Tunable Surface Reconstruction

Water electrolysis is one promising and eco-friendly technique for energy storage, yet its overall efficiency is hindered by the sluggish kinetics of oxygen evolution reaction (OER). Therefore, developing strategies to boost OER catalyst performance is crucial. With the advances in characterization techniques, an extensive phenomenon of surface structure evolution into an active amorphous layer was uncovered. Surface reconstruction in a controlled fashion was then proposed as an emerging strategy to elevate water oxidation efficiency. In this work, Cr substitution induces the reconstruction of NiFexCr2-xO4 during cyclic voltammetry (CV) conditioning by Cr leaching, which leads to a superior OER performance. The best-performed NiFe0.25Cr1.75O4 shows a ~1500 % current density promotion at overpotential η=300 mV, which outperforms many advanced NiFe-based OER catalysts. It is also found that their OER activities are mainly determined by Ni : Fe ratio rather than considering the contribution of Cr. Meanwhile, the turnover frequency (TOF) values based on redox peak and total mass were obtained and analysed, and their possible limitations in the case of NiFexCr2-xO4 are discussed. Additionally, the high activity and durability were further verified in a membrane electrode assembly (MEA) cell, highlighting its potential for practical large-scale and sustainable hydrogen gas generation.

Electrode switch-an efficient induced approach for self-activation of an electrode toward water splitting

In this paper, we provide a novel electrode switch (ES) method to improve the stability of the alkaline electrolyzer toward water splitting. The voltage of the alkaline electrolyzer consisting of commercial Ni mesh electrodes utilizing the ES mode exhibits extreme stability because highly active Ni oxide(hydroxide) with oxygen defects is in situ formed during the hydrogen evolution reaction (HER) polarization process.

Ni-Xides (B, S, and P) for Alkaline OER: Shedding Light on Reconstruction Processes and Interplay with Incidental Fe Impurities as Synergistic Activity Drivers

Ni-Xides (X = B, P, or S) exhibit intriguing properties that have endeared them for electrocatalytic water splitting. However, the role of B, P, and S, among others, in tailoring the catalytic performance of the Ni-Xides remains vaguely understood, especially if they are studied in unpurified KOH (Un-KOH) because of the renowned impact of incidental Fe impurities. Therefore, decoupling the effect induced by Fe impurities from inherent material reconstruction processes necessitates investigation of the materials in purified KOH solutions (P-KOH). Herein, studies of the OER on Ni2B, Ni2P, and Ni3S2 in P-KOH and Un-KOH coupled with in situ Raman spectroscopy, ex situ post-electrocatalysis, and online dissolution studies by ICP-OES are used to unveil the distinctive role of Ni-Xide reconstruction and the role of Fe impurities and their interplay on the electrocatalytic behavior of the three Ni-Xide precatalysts during the OER. There was essentially no difference in the OER activity and the electrochemical Ni2+/Ni3+ redox activation fingerprints of the three precatalysts via cyclic voltammetry in P-KOH, whereas their OER activity was considerably higher in Un-KOH with marked differences in the intrinsic activity and evolution of the Ni2+/Ni3+ fingerprint redox peaks. Thus, in the absence of Fe in the electrolyte (P-KOH), neither the nature of the guest element (B, P, and S) nor the underlying reconstruction processes are decisive activity drivers. This underscores the crucial role played by incidental Fe impurities on the OER activity of Ni-Xide precatalysts, which until now has been overlooked. In situ Raman spectroscopy revealed that the nickel hydroxide derived from Ni2B exhibits higher disorder than in the case of Ni2P and Ni3S2, both exhibiting a similar degree of disorder. The guest elements thus influence the degree of disorder of the formed nickel oxyhydroxides, which through their synergistic interaction with incidental Fe impurities concertedly realize high OER performance.

Fe-doping and oxygen vacancy achieved by electrochemical activation and precipitation/dissolution equilibrium in NiOOH for oxygen evolution reaction

The poor conductivities and instabilities of accessible nickel oxyhydroxides hinder their use as oxygen evolution reaction (OER) electrocatalysts. Herein, we constructed Fe-NiOOH-OV-600, an Fe-doped nickel oxide hydroxide with abundant oxygen vacancies supported on nickel foam (NF), using a hydrothermal method and an electrochemical activation strategy involving 600 cycles of cyclic voltammetry, assisted by the precipitation/dissolution equilibrium of ferrous sulfide (FeS) in the electrolyte. This two-step method endows the catalyst with abundant Fe-containing active sites while maintaining the ordered structure of nickel oxide hydroxide (NiOOH). Characterization and density functional theory (DFT) calculations revealed that synergy between trace amounts of the Fe dopant and the oxygen vacancies not only promotes the generation of reconstructed active layers but also optimizes the electronic structure and adsorption capacity of the active sites. Consequently, the as-prepared Fe-NiOOH-OV-600 delivered large current densities of 100 and 1000 mA cm-2 for the OER at overpotentials of only 253 and 333 mV in 1 mol/L KOH. Moreover, the catalyst is stable for at least 100 h at 500 mA cm-2. This work provides insight into the design of efficient transition-metal-based electrocatalysts for the OER.

A Review of Transition Metal Boride, Carbide, Pnictide, and Chalcogenide Water Oxidation Electrocatalysts

Transition metal borides, carbides, pnictides, and chalcogenides (X-ides) have emerged as a class of materials for the oxygen evolution reaction (OER). Because of their high earth abundance, electrical conductivity, and OER performance, these electrocatalysts have the potential to enable the practical application of green energy conversion and storage. Under OER potentials, X-ide electrocatalysts demonstrate various degrees of oxidation resistance due to their differences in chemical composition, crystal structure, and morphology. Depending on their resistance to oxidation, these catalysts will fall into one of three post-OER electrocatalyst categories: fully oxidized oxide/(oxy)hydroxide material, partially oxidized core@shell structure, and unoxidized material. In the past ten years (from 2013 to 2022), over 890 peer-reviewed research papers have focused on X-ide OER electrocatalysts. Previous review papers have provided limited conclusions and have omitted the significance of "catalytically active sites/species/phases" in X-ide OER electrocatalysts. In this review, a comprehensive summary of (i) experimental parameters (e.g., substrates, electrocatalyst loading amounts, geometric overpotentials, Tafel slopes, etc.) and (ii) electrochemical stability tests and post-analyses in X-ide OER electrocatalyst publications from 2013 to 2022 is provided. Both mono and polyanion X-ides are discussed and classified with respect to their material transformation during the OER. Special analytical techniques employed to study X-ide reconstruction are also evaluated. Additionally, future challenges and questions yet to be answered are provided in each section. This review aims to provide researchers with a toolkit to approach X-ide OER electrocatalyst research and to showcase necessary avenues for future investigation.

An amorphous Ni-Fe catalyst for electrocatalytic dehydrogenation of alcohols to value-added chemicals

As for the hydrogen production process via electrocatalytic water splitting, the green and sustainable electro-oxidation of organic molecules at the anode is thermodynamically more favourable than the oxygen evolution reaction (OER). Here, we proposed for the first time to replace the OER process by the oxidation of N-Boc-4-piperidine methanol (BPM), via a parallel reaction, which finally leads to the green production of N-Boc-4-piperidine carboxaldehyde (BPC). The amorphous NiFeO(OH) nanospheres with rich valence states were adopted as the anode catalyst, with creation of more active sites. The gas chromatography results showed that nearly all the BPM converted to BPC after 15 h reaction. The electrochemical tests showed that the Faraday efficiency (FE) approaches nearly 100% when the charge transfer is approximately equal to the theoretical charge. This work reports a new process for the alcohol oxidation, providing a valuable green organic synthesis process.

Cr3C2 nanoparticles decorated carbon nanofibers for efficient nitrate reduction to ammonia at ambient conditions

Electrochemical nitrate (NO₃^-) reduction is a promising approach to relieve nitrate pollution and produce value-added ammonia (NH₃), but efficient and durable catalysts are required due to the large bond dissociation energy of nitrate and low selectivity. Herein, we propose chromium carbide (Cr₃C₂) nanoparticles loaded carbon nanofibers (Cr₃C₂@CNFs) as electrocatalysts to convert nitrate to ammonia. In phosphate buffer saline containing 0.1 mol L^-1 NaNO₃, such catalyst achieves a large NH₃ yield of 25.64 mg h^-1 mg^-1_cat. and a high faradaic efficiency of 90.08% at -1.1 V vs the reversible hydrogen electrode, which also shows excellent electrochemical durability and structural stability. Theoretical calculations reveal the adsorption energy for nitrate at Cr₃C₂ surfaces reaches -1.92 eV and the potential determining step (*NO→*N) for Cr₃C₂ hits a low energy increase of 0.38 eV.

Efficient electrocatalytic reduction of nitrate to ammonia over fibrous SmCoO3 under ambient conditions

We report SmCoO₃ nanofibers as an efficient catalyst for nitrate reduction to ammonia. This catalyst achieves a large NH₃ yield of 14.4 mg h^-1 mg_cat.^-1 and a high faradaic efficiency of 81.3% at -1.0 V vs. RHE in 0.1 M PBS with 0.1 M NaNO₃, and it also displays excellent electrochemical durability and structural stability. Theoretical calculations indicate that Sm-O and Co-O bonds have an incredibly low adsorption energy of -0.1 eV, which can significantly reduce the applied potential and hence enhance the catalytic activity.

Boosting large-current-density water oxidation activity and stability by phytic acid-assisted rapid electrochemical corrosion

Corrosion engineering is an efficient strategy to achieve durable oxygen evolution reaction (OER) catalysts at high current densities beyond 500 mA cm^-2. However, the spontaneous electrochemical corrosion has a slow reaction rate, and most of them need to add large amounts of salts (such as NaCl) to accelerate the corrosion process. In this report, a novel and effective phytic acid (PA)-assisted in situ electrochemical corrosion strategy is demonstrated to accelerate the the corrosion process and form bimetallic active catalysts to show excellent OER performance at large current densities. In situ rapid electrochemical corrosion of nickel foam substrate and PA ligands etching realize localized high concentrations of Ni and Fe ions. High concentrations of metal ions will combine with hydroxyl to effectively form defects-enriched NiFe layered double hydroxides porous nanosheets tightly anchoring on the underneath substrate. Remarkably, the activated electrode exhibits excellent OER catalytic activities with ultralow overpotentials of 289 and 315 mV to reach high current densities of 500 and 1000 mA cm^-2, respectively. When coupled with Ni-Mo-N hydrogen evolution reaction catalysts, the two-electrode cell merely requires 1.87 V to deliver 1000 mA cm^-2. The ligands-assisted rapid electrochemical corrosion strategy provides a fresh perspective for facile, cost-effective, and scale-up production of superior OER catalysts at large current densities.

Annealing and electrochemically activated amorphous ribbons: Surface nanocrystallization and oxidation effects enhanced for oxygen evolution performance

Annealing and cyclic voltammetry (CV) are essential for the activation of amorphous alloy ribbons. Various amorphous alloy ribbons have been activated in the fields of environmental catalysts using either annealing or CV. However, the combination of the two methods for improving the oxygen evolution reaction (OER) performance has rarely been reported. This combination is expected to significantly improve the OER performance of amorphous ribbons. Here, we developed an "annealing +CV-activation" integrated strategy to treat a free-standing NiFeBSiP ribbon, which as an efficient and stable oxygen-evolving electrode. The "annealing +CV-activation" strategy induces the nanocrystallization and oxidation effects on the surface of the NiFeBSiP ribbon. The effects significantly increase the electron transfer ability, the Ni/Fe/P oxidation state and the surface area of the NiFeBSiP ribbon, which consequently leads to enhancing the OER performance. As a result, the treated ribbon exhibits a low overpotential of 269 mV at 10 mA cm^-2 and a small Tafel slope of 40.5 mV dec^-1, which are much better than the OER performance of the as-spun ribbon. The enhanced OER performance of the NiFeBSiP ribbon demonstrates the significant and promising effect of the "annealing +CV-activation" integrated strategy for designing high-efficiency amorphous alloy ribbons electrocatalysts.

Durable Electrocatalytic Reduction of Nitrate to Ammonia over Defective Pseudobrookite Fe2 TiO5 Nanofibers with Abundant Oxygen Vacancies

We propose the pseudobrookite Fe₂ TiO₅ nanofiber with abundant oxygen vacancies as a new electrocatalyst to ambiently reduce nitrate to ammonia. Such catalyst achieves a large NH₃ yield of 0.73 mmol h^-1  mg^-1 _cat. and a high Faradaic Efficiency (FE) of 87.6 % in phosphate buffer saline solution with 0.1 M NaNO₃ , which is lifted to 1.36 mmol h^-1  mg^-1 _cat. and 96.06 % at -0.9 V vs. RHE for nitrite conversion to ammonia in 0.1 M NaNO₂ . It also shows excellent electrochemical durability and structural stability. Theoretical calculation reveals the enhanced conductivity of this catalyst and an extremely low free energy of -0.28 eV for nitrate adsorption at the presence of vacant oxygen.