Processing and Properties of Low Cost Corn Gluten Meal/Wood Fiber Composite

Study of the Preparation and Properties of Chemically Modified Materials Based on Rapeseed Meal

In recent years, there has been increasing interest in developing novel materials based on natural biopolymers as a renewable alternative to petroleum-based plastics. The availability of proteins derived from agricultural by-products, along with their favourable properties, has fostered a renewed interest in protein-based materials, promoting research in innovative technologies. In this study, we propose the use of rapeseed protein-rich meal as the main ingredient for the preparation of novel sustainable materials combining excellent environmental properties such as biodegradability and renewability. The application of sustainable products in the present high-tech society requires the modification of the basic native properties of these natural compounds. The original route proposed in this paper consists of preparation via the compression moulding of flexible biomaterials stabilized by crosslinkers/chain extenders. An investigation of the effects of different denaturing and disulfide bond reducing agents, crosslinkers, and preparation conditions on the material mechanical behaviour demonstrated that the novel materials have appreciable strength and stiffness. The results show the potential of utilizing full meal from vegetable by-products to prepare protein-based materials with guaranteed ecofriendly characteristics and mechanical properties adequate for specific structural applications.

Turning Food Protein Waste into Sustainable Technologies

For each kilogram of food protein wasted, between 15 and 750 kg of CO2 end up in the atmosphere. With this alarming carbon footprint, food protein waste not only contributes to climate change but also significantly impacts other environmental boundaries, such as nitrogen and phosphorus cycles, global freshwater use, change in land composition, chemical pollution, and biodiversity loss. This contrasts sharply with both the high nutritional value of proteins, as well as their unique chemical and physical versatility, which enable their use in new materials and innovative technologies. In this review, we discuss how food protein waste can be efficiently valorized not only by reintroduction into the food chain supply but also as a template for the development of sustainable technologies by allowing it to exit the food-value chain, thus alleviating some of the most urgent global challenges. We showcase three technologies of immediate significance and environmental impact: biodegradable plastics, water purification, and renewable energy. We discuss, by carefully reviewing the current state of the art, how proteins extracted from food waste can be valorized into key players to facilitate these technologies. We furthermore support analysis of the extant literature by original life cycle assessment (LCA) examples run ad hoc on both plant and animal waste proteins in the context of the technologies considered, and against realistic benchmarks, to quantitatively demonstrate their efficacy and potential. We finally conclude the review with an outlook on how such a comprehensive management of food protein waste is anticipated to transform its carbon footprint from positive to negative and, more generally, have a favorable impact on several other important planetary boundaries.

Engineering and functional properties of biodegradable pellets developed from various agro-industrial wastes using extrusion technology

Different agro-industrial wastes were mixed with different plasticizers and extruded to form the pellets to be used further for development of biodegradable molded pots. Bulk density and macro-porosity are the important engineering properties used to determine the functional characteristics of the biodegradable pellets viz., expansion volume, water solubility, product colour, flowability and compactness. Significant differences in the functional properties of pellets with varying bulk densities (loose and tapped) and macro-porosities (loose, tapped) were observed. The observed mean bulk density of biodegradable pellets made from different formulations ranged between 0.213 and 0.560 g/ml for loose fill conditions and 0.248 to 0.604 g/ml for tapped fill conditions. Biodegradable pellets bear a good compaction for both loose and tapped fill methods. The mean macro-porosity of biodegradable pellets ranged between 1.19 and 54.48 % for loose fill condition and 0.29 to 53.35 % for tapped fill condition. Hausner ratio (HR) for biodegradable pellets varied from 1.026 to 1.328, indicating a good flowability of biodegradable pellets. Pearson's correlation between engineering properties and functional properties of biodegradable pellets revealed that from engineering properties functional properties can be predicted.

The second green revolution? Production of plant-based biodegradable plastics

Biodegradable plastics are those that can be completely degraded in landfills, composters or sewage treatment plants by the action of naturally occurring micro-organisms. Truly biodegradable plastics leave no toxic, visible or distinguishable residues following degradation. Their biodegradability contrasts sharply with most petroleum-based plastics, which are essentially indestructible in a biological context. Because of the ubiquitous use of petroleum-based plastics, their persistence in the environment and their fossil-fuel derivation, alternatives to these traditional plastics are being explored. Issues surrounding waste management of traditional and biodegradable polymers are discussed in the context of reducing environmental pressures and carbon footprints. The main thrust of the present review addresses the development of plant-based biodegradable polymers. Plants naturally produce numerous polymers, including rubber, starch, cellulose and storage proteins, all of which have been exploited for biodegradable plastic production. Bacterial bioreactors fed with renewable resources from plants – so-called ‘white biotechnology’ – have also been successful in producing biodegradable polymers. In addition to these methods of exploiting plant materials for biodegradable polymer production, the present review also addresses the advances in synthesizing novel polymers within transgenic plants, especially those in the polyhydroxyalkanoate class. Although there is a stigma associated with transgenic plants, especially food crops, plant-based biodegradable polymers, produced as value-added co-products, or, from marginal land (non-food), crops such as switchgrass (Panicum virgatum L.), have the potential to become viable alternatives to petroleum-based plastics and an environmentally benign and carbon-neutral source of polymers.

Processing and properties of gluten/zein composite

Polymer composites have been formed by mixing component materials in extruders or compression molds. Agricultural biopolymers are usually mixtures of several compounds; however, high-temperature processing can cause unwanted consequences such as decomposition, gas generation, and phase-separation. This report introduces a new technology to form biodegradable polymer composites that can replace existing petroleum-based polymers. With this newly developed process, polymer composites are produced at room temperature. During the process, micrometer-scale raw materials are coated with zein, which has strong adhesive properties, and are then compressed to form a rigid coherent material. Since this technique does not require purification of the raw materials, various types of compounds can be used as component materials. In this report, wheat protein, gluten, was used as a matrix material. The compressive yield strength of the product formed from gluten is ca. 40 MPa, comparable to that of polypropylene.

Estudo das propriedades de compósitos biodegradáveis de amido/glúten de milho/glicerol reforçados com fibras de sisal

Neste estudo, fibras de sisal foram utilizadas como reforço para a matriz constituída de amido, glúten de milho e glicerol. O teor de fibra em relação a matriz variou de 5 a 30%. O processamento da matriz e dos compósitos foi realizado em um reômetro de torque Haake à 130 °C, 50 rpm por 10 minutos. As misturas obtidas foram moldadas por compressão à quente. As propriedades mecânicas; termodinâmico-mecânico (DMTA) e de absorção de água foram investigadas em função do teor de fibras na matriz de amido/glúten de milho/glicerol. O aumento do conteúdo de fibra provocou uma melhoria nas propriedades mecânicas dos compósitos com relação à matriz. O compósito reforçado com 30% de fibra de sisal apresentou aumento no módulo de elasticidade e tensão na ruptura de aproximadamente de 560 e 162%, respectivamente e diminuição nos valores de elongação na ruptura de 81%. Os resultados obtidos por DMTA mostraram aumento progressivo do módulo de armazenamento (E') e diminuição do módulo de amortecimento (tan d) com o aumento do teor de fibra, confirmando o efeito de reforço das fibras de sisal na matriz de amido/glúten de milho/glicerol. A incorporação das fibras na matriz também provocou diminuição da absorção de umidade e no coeficiente de difusão de água. A análise da morfologia dos compósitos mostrou boa dispersão das fibras na matriz.