Achieving Refining Energy Savings and Pulp Properties for Poplar Chemithermomechanical Pulp Improvement through Optimized Autohydrolysis Pretreatment

Autohydrolysis prior to poplar chemi-mechanical pulping: Impact of surface lignin on subsequent alkali impregnation

Chemi-mechanical pulping, a typical high-yield pulping method, combined with autohydrolysis pretreatment prior to pulping is an efficient and value-added utilization method for biomass in pulp and paper industry. This study investigated the surface lignin changes of poplar sapwood chips in autohydrolysis pretreatment and their effect on the subsequent alkali impregnation for chemi-mechanical pulping. The results showed that the surface lignin content went up with the increase of autohydrolysis intensity, and that the existence of the surface lignin had nearly no impact on the subsequent alkali impregnation in making chemi-mechanical pulps (CMPs) compared to the volume porosity, which was validated by using the stepwise regression analysis. It can be further concluded that autohydrolysis can facilitate the subsequent alkali impregnation of the autohydrolyzed sapwood chips in making CMP, which would be of significance for the combination of biomass refinery and pulp and paper industry.

Hemicelluloses removal in autohydrolysis pretreatment enhances the subsequent alkali impregnation effectiveness of poplar sapwood

This work is aimed at investigating the influence of changes in the content of hemicelluloses of the autohydrolyzed poplar sapwood on the subsequent alkali impregnation for chemi-mechanical pulping (CMP). An alkali impregnation process was conducted using the autohydrolyzed poplar sapwood with different content of hemicelluloses as raw materials. The results showed that both the amount of NaOH consumption and swelling degree of poplar sapwood increased with the removal of hemicelluloses, thus enhancing the alkali impregnation effectiveness. The hemicelluloses removal can also shorten the alkali impregnation time for the autohydrolyzed poplar sapwood to achieve the similar impregnation effectiveness of unautohydrolyzed poplar sapwood. All of these can be attributed to the fact that the hemicelluloses removal would result in the exposure of more free hydroxyl groups on the cellulose and an increase in the porosity of the fiber cell walls.

Effect of autohydrolysis on the wettability, absorbility and further alkali impregnation of poplar wood chips

Autohydrolysis with different severity factors was performed on poplar wood chips prior to pulping, and the wettability, absorbility and the following impregnation of NaOH solution for the poplar wood chips were then investigated. The results showed that after autohydrolysis pretreatment the porosity, shrinkage and fiber saturation point (FSP) of the poplar wood chips were increased, while the surface contact angle decreased as the severity factor was increased. The autohydrolyzed chips absorbed more NaOH in impregnation that resulted in a low NaOH concentration in the bulk impregnation liquor (i.e., the impregnation liquor outside wood chips), while the concentration in the entrapped liquor (i.e., the impregnation liquor inside wood chips) was increased. Autohydrolysis substantially improved the effectiveness of alkali impregnation.

Understanding of pH value and its effect on autohydrolysis pretreatment prior to poplar chemi-thermomechanical pulping

Autohydrolysis pretreatment with different severity factors was performed on poplar chips prior to chemi-thermomechanical pulping (CTMP) in order to investigate the change in pH value and its effect on the autohydrolysis pretreatment. The results showed that the dissolution amount of acetic acid increased with raising the severity factor of the pretreatment and declining the size of poplar chips, respectively. Besides, a logarithmic relationship between the amount of acetic acid released in the autohydrolysis liquor (AHL) and pH value of the AHL was observed. The amounts of glucose and xylose (including those in the form of monomers, oligomers, and polysaccharides) as well as furfural and hydroxymethylfurfural (HMF) also depended on the pH value of the AHL to some extent.