Morphology and Crystalline Transition of Poly(3-butylthiophene) Associated with Its Polymorphic Modifications

Structure-Property Relationship, Glass Transition, and Crystallization Behaviors of Conjugated Polymers

Conjugated polymers have gained considerable interest due to their unique structures and promising applications in areas such as optoelectronics, photovoltaics, and flexible electronics. This review focuses on the structure-property relationship, glass transition, and crystallization behaviors of conjugated polymers. Understanding the relationship between the molecular structure of conjugated polymers and their properties is essential for optimizing their performance. The glass transition temperature (Tg) plays a key role in determining the processability and application of conjugated polymers. We discuss the mechanisms underlying the glass transition phenomenon and explore how side-chain interaction affects Tg. The crystallization behavior of conjugated polymers significantly impacts their mechanical and electrical properties. We investigate the nucleation and growth processes, as well as the factors that influence the crystallization process. The development of the three generations of conjugated polymers in controlling the crystalline structure and enhancing polymer ordering is also discussed. This review highlights advanced characterization techniques such as X-ray diffraction, atomic force microscopy, and thermal analysis, which provide insights into molecular ordering and polymer-crystal interfaces. This review provides an insight of the structure-property relationship, glass transition, and crystallization behaviors of conjugated polymers. It serves as a foundation for further research and development of conjugated polymer-based materials with enhanced properties and performance.

Transforming Polymorphs via Meniscus-Assisted Solution-Shearing Conjugated Polymers for Organic Field-Effect Transistors

The ability to tune polymorphs of conjugated polymers affords a robust platform for investigating the processing-structure-property relationship. However, simple and generalizable routes to polymorphs have yet to be realized. Herein, we report a viable meniscus-assisted solution-shearing (MASS) strategy to effectively modulate polymorphs (i.e., polymorphs I and II) of poly(3-butylthiophene) (P3BT) and scrutinize the correlation between the two different polymorphs and charge transport characteristics. Specifically, polymorph II exists solely in drop-cast P3BT films. Intriguingly, confined shearing of P3BT renders efficient transformation of polymorph II to I. The kinetics of polymorph transformation associated with the changes in molecular packing and thus photophysical properties are elucidated. The resulting organic field-effect transistors reveal a strong correlation of device performance to attained polymorphs and crystal orientations of P3BT. Such polymorph transformation via the convenient MASS technique can be readily extended to other conjugated polymers of interest. This study highlights the robustness of MASS in regulating polymorphs of conjugated polymers to interrogate their interdependence of processing, structure, and property for a wide range of optoelectronic applications.

Controlling the organization and stretchability of poly(3-butylthiophene) spherulites

In this work, we report a simple strategy to readily prepare poly(3-butylthiophene) (P3BT) films with patterned spherulites by brushing the P3BT film surface and annealing the film with carbon disulfide (CS₂) vapor. The spherulites nucleated preferentially at the mechanically scratched areas over the unscratched region of the film. The ridge (formed at the side of the scratch) hinders the diffusion of the P3BT molecules, promoting the aggregation and nucleation of P3BT along the ridge to form spherulites upon the CS₂ vapor-annealing. The sizes of the ridge and the scratch have no effect on the nucleation and crystallization of the patterned spherulites. We evaluated the crack formation of the P3BT films with patterned spherulites in response to mechanical stretching along different directions. When the stretching direction was parallel to the scratching direction, cracks appeared preferentially at the boundary between the ordered spherulites. In contrast, cracks occurred first at the boundary of stochastic nucleated spherulites located away from the patterned spherulites, when the stretching direction was perpendicular to the scratching direction. The patterned spherulites with regulated mechanical properties may find applications in the design and fabrication of stretchable organic optoelectronic devices with enhanced stability and durability.

Supramolecular Assembly of Oriented Spherulitic Crystals of Conjugated Polymers Surrounding Carbon Nanotube Fibers

The directed assembly of conjugated polymers into macroscopic organization with controlled orientation and placement is pivotal in improving device performance. Here, the supramolecular assembly of oriented spherulitic crystals of poly(3-butylthiophene) surrounding a single carbon nanotube fiber under controlled solvent evaporation of solution-cast films is reported. Oriented lamellar structures nucleate on the surface of the nanotube fiber in the form of a transcrystalline interphase. The factors influencing the formation of transcrystals are investigated in terms of chemical structure, crystallization temperature, and time. Dynamic process measurements exhibit the linear growth of transcrystals with time. Microstructural analysis of transcrystals reveals individual lamellar organization and crystal polymorphism. The form II modification occurs at low temperatures, while both form I and form II modifications coexist at high temperatures. A possible model is presented to interpret transcrystallization and polymorphism.

Impact of polymorphism on the optoelectronic properties of a low-bandgap semiconducting polymer

Polymorphism of organic semiconducting materials exerts critical effects on their physical properties such as optical absorption, emission and electrical conductivity, and provides an excellent platform for investigating structure–property relations. It is, however, challenging to efficiently tune the polymorphism of conjugated polymers in aggregated, semi-crystalline phases due to their conformational freedom and anisotropic nature. Here, two distinctly different semi-crystalline polymorphs (β₁ and β₂) of a low-bandgap diketopyrrolopyrrole polymer are formed through controlling the solvent quality, as evidenced by spectroscopic, structural, thermal and charge transport studies. Compared to β₁, the β₂ polymorph exhibits a lower optical band gap, an enhanced photoluminescence, a reduced π-stacking distance, a higher hole mobility in field-effect transistors and improved photocurrent generation in polymer solar cells. The β₁ and β₂ polymorphs provide insights into the control of polymer self-organization for plastic electronics and hold potential for developing programmable ink formulations for next-generation electronic devices.

Tuning polymorphism of conjugated polymers, though a promising method for studying and controlling the structure-property relations in these materials remains a challenge. Here, the authors identify two aggregated semi-crystalline polymorphs of a low-bandgap diketopyrrolopyrrole-based polymer.

Highly Anisotropic P3HT Film Fabricated via Epitaxy on an Oriented Polyethylene Film and Solvent Vapor Treatment

To improve the epitaxial crystallization ability of poly(3-hexylthiophene) (P3HT) on a highly oriented polyethylene (PE) substrate, controlled solvent vapor treatment (CSVT) is employed. The anisotropic structures and related optical properties depend not only on the solvent used to prepare the film but also on the subsequent solvent vapor treatment pressure and time. A highly oriented PE film facilitates the "side-on" chain orientation of P3HT with its c axis parallel to the drawing direction of the PE film. The dichroic ratio (DR) of the P3HT film reflected by UV-vis spectra can reach as high as 7.1, which is much larger than the value treated by thermal annealing. Moreover, the excitation bandwidth W, indicating the effective conjugation length and molecular order, shows significant anisotropic features. Solvent used for solution processing with a high boiling point is more favorable for inducing anisotropic multiscale structures. In particular, the oriented structures lead to obvious anisotropic carrier mobility. The carrier mobility of P3HT after CSVT along the PE molecular chain direction is 7.5 times higher than that measured perpendicular to the PE chain direction. This is of great importance in fabricating anisotropic thin films of conjugated polymeric semiconductors with enhanced performance.

Atomistic modelling of entropy driven phase transitions between different crystal modifications in polymers: the case of poly(3-alkylthiophenes)

Polymorphism and related solid-state phase transitions affect the structure and morphology and hence the properties of materials, but they are not-so-well understood. Atomistic computational methods can provide molecular-level insights, but they have rarely proven successful for transitions between polymorphic forms of crystalline polymers. In this work, we report atomistic molecular dynamics (MD) simulations of poly(3-alkylthiophenes) (P3ATs), widely used organic semiconductors to explore the experimentally observed, entropy-driven transition from form II to more common form I type polymorphs, or, more precisely, to form I mesophases. The transition is followed continuously, also considering X-ray diffraction evidence, for poly(3-hexylthiophene) (P3HT) and poly(3-butylthiophene) (P3BT), evidencing three main steps: (i) loss of side chain interdigitation, (ii) partial disruption of the original stacking order and (iii) reorganization of polymer chains into new, tighter, main-chain stacks and new layers with characteristic form I periodicities, substantially larger than those in the original form II. The described approach, likely applicable to other important transitions in polymers, provides previously inaccessible insight into the structural organization and disorder features of form I structures of P3ATs, not only in their development from form II structures but also from melts or solutions.

Photoluminescence Properties of Polymorphic Modifications of Low Molecular Weight Poly(3-hexylthiophene)

The structural and photoluminescence (PL) properties of thin films of poly(3-hexylthophene) (P3HT) with molecular weights (MWs) of 3000 and 13,300 have been investigated. Although high MW P3HT always self-organizes into one packing structure (form I), low MW P3HT forms two different packing structures (forms I and II) depending on the fabrication conditions. In this work, several fabrication techniques have been examined to obtain form II samples with little inclusion of a form I component. It is found that drop-cast thin films of low MW P3HT (form II) exhibit a PL spectrum that is different from that of form I and does not contain the form I component. The PL spectrum can thus be attributed to form II. The differences in PL properties between forms I and II can be understood in terms of weakened interchain interactions due to the longer interchain distance in form II.

Optical anisotropy and strong H-aggregation of poly(3-alkylthiophene) in a surface monolayer

Slab optical waveguide absorption spectra reveal that surface segregated monolayers of a vertically oriented poly(3-buthylthiophene) derivative have large optical anisotropy, and that confinement of the polymer chains in the isolated monolayer causes strong H-aggregation.

Poly(3-hexylthiophene) nanowires in porous alumina: internal structure under confinement

We study the structure of poly(3-hexylthiophene) (P3HT) subjected to nanoscale confinement in two dimensions (2D) as imposed by the rigid walls of nanopore anodic aluminum oxide (AAO) templates. P3HT nanowires with aspect ratios (length-to-diameter) above 1000 and diameters ranging between 15 nm and 350 nm are produced in the pores of the AAO templates via two processing routes. These are, namely, drying a solution or cooling from the melt. Our study focuses on the effects of nanoconfinement on the semicrystalline nature of the nanowires, the orientation of crystals, and the evolution of the structures that P3HT might develop under confinement, which we investigate by combining imaging (SEM), spectroscopic (FTIR, photoluminescence) and structural characterization (WAXS, DSC) techniques. Solution-processed P3HT nanowires are essentially amorphous and porous, whereas melt-processed nanowires are semicrystalline, and present a more compact morphology and smoother surfaces. In the latter case, the orientation of crystals was found to strongly depend on the pore diameter. In large diameter nanowires (250 nm and 120 nm), crystals are oriented laying the π-π stacking direction parallel to the nanowire axis. In contrast, in small diameter nanowires, the π-π stacking direction is mainly perpendicular to the nanowires, as crystals are likely to nucleate at pore walls. The structural evolution of P3HT upon heating into weakly (250 nm in diameter) and strongly (15 nm in diameter) confining pores has been studied. A complex set of structures is observed, i.e., crystals, a solid layered mesophase, a nematic/smectic mesophase, and the isotropic melt. Interestingly, a rare crystal polymorph (form II) is also observed under strong confinement conditions together with the usual lamellar crystal form I. Furthermore, we show that nanoconfinement stabilizes form II: such crystals are still present at 210 °C while in the bulk they get converted to form I crystals at around 50 °C.

Synthesis and characterization of polystyrene-graft-polythiophene via a combination of atom transfer radical polymerization and Grignard reaction

For the first time, synthesis and characterization of polystyrene-graft-polythiopheneviaa combination of atom transfer radical polymerization and Grignard reaction is reported.

End-on orientation of semiconducting polymers in thin films induced by surface segregation of fluoroalkyl chains

Controlling the orientation of highly anisotropic structures of polymers is important because the majority of their mechanical, electronic, and optical properties depend on the orientation of the polymer backbone. In thin films, the polymer chains tend to adopt an orientation parallel to the substrate; therefore, forcing the chains to stand perpendicular to the substrate is challenging. We have developed a simple way to achieve this end-on orientation. We functionalized one end of a poly(3-butylthiophene) (P3BT) chain with a 1H,1H,2H,2H,3H,3H-perfluoroundecyl group, which caused spontaneous self-segregation of the polymer (P3BT-F17) to the surface of the polymer film. In P3BT-F17/polystyrene (PS) blend films, a highly ordered end-on orientation of the conjugated backbone was observed in the surface-segregated layer of the crystalline P3BT-F17. Furthermore, when the film was spin-coated from a mixture of P3BT-F17 and P3BT, the chain orientation of P3BT-F17 at the surface forced the P3BT in the bulk of the film to adopt the end-on orientation because of the high crystallinity of P3BT. The electronic conductivity measured perpendicular to the film surface also reflected the end-on orientation in the bulk, resulting in a more than 30-fold enhancement of the hole mobility.

H-Aggregated Form II Spherulite of Poly(3-butylthiophene) Grown from Solution

New large-size poly(3-butylthiophene) (P3BT) spherulites are obtained by solution aging. These P3BT spherulites are composed of nanoribbons, and the P3BT molecules arrange into Form II structure with a backbone π-stacking distance of 0.47 nm. P3BT lamellae adopt "flat-on" orientation at the edge of the spherulite, and the spherulite preferentially grows along the π-π stacking direction. These spherulites could be obtained in bulk solution or at the top or bottom of the solution, depending on the competition of gravity and Brownian motion. Temperature-dependent photoluminescence spectra demonstrate that the polymer chains are arranged in H-aggregation model. The 0-0 transition in UV-visible absorption spectra blue shifts from 2.03 eV (610 nm, Form I) to 2.11 eV (589 nm, Form II). These results provide a further understanding of the crystallization and photophysical properties of poly(3-alkylthiophene) (P3AT), and the preparation method of large size and pure P3AT spherulites shows potential in applications of organic electronics.

Oriented poly(3-hexylthiophene) nanofibril with the π-π stacking growth direction by solvent directional evaporation

In this article, the uniaxial alignment of poly(3-hexylthiophene) (P3HT) nanofibrils with a π-π stacking growth direction in which P3HT chains adopt a flat-on conformation was obtained by solvent directional evaporation using a glass cover slide and a poly(dimethylsiloxane) (PDMS) sheet to press the P3HT film in a carbon disulfide (CS(2)) atmosphere. By controlling the CS(2) vapor pressure during the film-forming process, we got a well-oriented P3HT film whose order parameter reached as high as 0.97. The orientation of the film was induced by the crystallization nucleation of P3HT and the directional evaporation of the solvent. Under a CS(2) vapor atmosphere, P3HT crystals preferred to adopt the form II modification, which started by nucleation. Owing to the solvent directional evaporation from the center to the margin, P3HT at the center of the sample would precipitate first to induce nucleation. Then the peripheral P3HT would directly diffuse, precipitate, and then adhere to the nucleus to form the uniaxial alignment of P3HT nanofibrils along the direction of solvent evaporation. Furthermore, in the P3HT nanofibrils, the π-π stacking direction of P3HT lamellae was parallel to the crystal growth direction, which would provide an effective path for charge transport.

Solar cells based on block copolymer semiconductor nanowires: effects of nanowire aspect ratio

The solution-phase self-assembly of nanowires (NWs) from diblock copolymer semiconductors, poly(3-butylthiophene)-block-poly(3-octylthiophene), of different block compositions gave crystalline NWs of similar width (13-16 nm) but a tunable average aspect ratio (length/width) of 50-260. The power conversion efficiency of bulk heterojunction solar cells comprising the diblock copolythiophene NWs and PC(71)BM was found to increase with increasing aspect ratio, reaching 3.4% at the highest average aspect ratio of 260. The space charge limited current mobility of holes in neat films of the copolymer NWs and in copolymer NWs/PC(71)BM films (∼1.0 × 10(-4) cm(2)/(V s)) was invariant with aspect ratio, reflecting the parallel orientation of the NWs to the substrate. The enhancement of photovoltaic efficiency with increasing aspect ratio of NWs was explained in terms of increased exciton and charge photogeneration and collection in the bulk heterojunction solar cells.